1993 VOLKSWAGEN GOLF stop start

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Dashboard and Controls ..... 4

. ey s, Cen tral locking . . .... 6, 7

::"tl-thef t warning system .... 8
Joors .......................... .... 9
oot lid .... ........... . . . . . 10
::Iectric windows .. . .. 10

• ~Irrors . . ..... . ... 12
Seal belts 13
"" rbag System . . . . . 18
Safe ty for children .. ... 21
ead restraints . . . . . .. 24

= ro nt seats . . . . . . . . . . . .. 25
Rear seat . . . 27

L u ggage compartment ... . ... . ...... 28

M esh partition (Estate) ...... 29

L u ggage compartment cover /

F olding/sliding cover
... 30
Pedals, Hand brake .. 31
Manual gearbox .... ... .... 31
Automati c gearbox . . . .. .......... 32

H eig ht-adjustable steering wheel ..... 35

I gnition lock. . . . . .. 35

Starting/stopp ing engine 36, 38
\lIstrumellts .. .... 39
Warning lamps ....... 46

Switches . . . . . . . . . . . . . . 50

Turn signal and dip lever ............. 53
Cruise control system ........... 54
Wi ndscreen wipe r and washer system 55
Heating an d ventilation .. . ...... 56
Air cond itioner ......' 59
Sliding/ti ltin g roof. . . . . . . . . . . . ... 65
Sun visors / Interior lights 66,67
Cigarette lighter, Ash tray ..... 68

Shelves and boxes . . . . . . . . . . . ... 69
Roof rack / Roof ra ilings ... 70

DRIVING TIPS
The firs t 1500 km -and after wards .... 71
Driving economically and ecologically .. 72
Brakes. . . . . . . . . . . . . . . . 75
Tra iler tow ing . .. ..... . .... ... ...... 77
Driving a four- wheel drive vehicle .. 79

GENERAL MAINTENANCE
Filling the tan k, Fuel. 81, 82

Care of vehicle ........ .. . . 85

Bonnet . . ... 90

Engine compartment .. ...... .... .... 91
Engine oil ..... .......... ........... 92
Automatic transmission fluid (ATF)* ... 96
Power-assisted steering .. 96

Cooling system . . . . . . . . . . .. . 97

B rake fluid ...... 99

Battery . . . . .. 100

Spark plugs. V-belts . . . . . . . . . 102

Washer system
... . .. 103

Windscreen w iper blades . . . 104

Dust a
nd pollen filter * . 104

Wheel s . 105

D riving abroad ..... ............... 110

Accessories, modifications and
renewa l ot parts .............. III
Mobile telephones and tw o-way rad ios 111

DO -lT-YOURSELF
First -aid kit, Warn ing triangle ........ 112

Storage of vehicle tools, spare wheel

a n d ball coupling trailer bracket ...... 113
Vehicle tools, Spare wheel 114

CONTENTS
Changing w heels . 116

F uses . ........ .. .. . . . ... . .... 119

Changing bulbs. . .... .. . 121
Installing radio . . . . .. 127

E mergency starting .. .. 128
Tow starting / to wing . . .. 129

L ift ing vehicle ......... 131

SPECIAL INFORMATION
Body ..... .... . .......... 132

Environmental compatibility ... 133

TECHNICAL DATA
Engine data . .. , .... .... . 134

P er forman ce .. ... ... ... . .. 136

Fuel consump tion .. 137

Wh eels
. . 139

T yre pressures
.. .. ... .. . . .. ... 1 4 1

Weights ... 143

Trailer weights .. 144

Dimensions. ...... .. ... 145

Capacities " ..... 146

Vehicle identification data ... 147

ALPHABETICAL INDEX
Alph abetical index ... 148

3

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Anti-theft warning
system*
Tailgate
• When the key slot is horizont al (a) the
tailgate is locked or unloc ked automatically
by the central locking system. The tallgate can also be locked or unloc ked separately with the key. • When key slot is vertical (b) the tailgate
will be locke d all the time after closing . It can the n only be unlocked with the key. To unlock tailgate , insert key and turn It fully
to the right (c) Hold in this position and press button in .
The alarm system is switched on automati­cally when the driver's or front passenger's door is locked. Simply hold the key briefly in the locking position until a warni ng light
near the driver's door locking knob flashes
t o show that the system IS operative. The
system becomes active about 30 seconds
lat
er.
If the warning lamp does not flash, check
the doors and tailgate and close if necess­ary.
The alarm will be triggered if, with the ve­
hicle locked, one of
• the doors,

• the bonnet,

• the tailgate/boot
lid
is opened or

• the ignition is switched
on.

When the alarm is triggered the horn

sounds and a flashi ng signal is activated for

about 30 seconds (in Switz erland a continu­

ous note for about 30 seconds), and the en­

gine cannot be started .

The windows and sun roof* are not separ­

ately monitored .
Note
• The wa mi ng lamp goes out after approx . 24 hours. T hiS pre ven ts the battery becom­
ing disc harged when the vehicle is not used for a long peri od
• The
tailgate/boo t lid can be opened sep­
arate ly wi th the key even w hen the system is active . This wi ll not trigger the alarm .
Whe n the lid is closed the luggag e compart­ment wili again be included In the alarm cir­cu it.
•
The alarm signal will be triggered a sec­
ond time if one of the protecte d part s of the
car
is inte rfered w ith again aher th e alarm
si gnal has stopped (for insta nce if the tail­gate/boo t lid is opened after one of the
doors has been opened)
8

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• Attention • When the engine is running it is necessary to hold the vehicle with the foot brake in all gears. Because with an automatic gear­box the transfer of power is not fully interrupted even at idling speed -and the vehicle tends to "creep". If a driving range is selected while the vehicle is stationary, the throttle must on no account be opened (e.g. by hand from in­side the engine compartment). The vehicle can then start mov­ing, possibly even when the hand brake is applied.
Before working on a running en­gine, ensure that selector lever is
in position "p" and thatthe hand­brake is applied.
Moving off
Select driving range (R, 0, 3, 2, 1) Wait until the gearbox has shifted and the power flow is made to the driving
wheels (light selection jerk perceptible). Then one can accelerate.
Stopping
To stop vehicle temporarily such as at traffic
lights, it is only necessary to apply the
brakes. It is not necessary to move selector
lever to "N". The engine should however on ly be running at idling speed.
Parking
On level ground all you need do is engage
the parking lock. On a gradient the hand­
brake should be applied firmly first and then
the parking lock engaged. This will ensure
that the locking mechanism
is not too heav­
ily loaded and makes the lock easier to dis­
engage .
Tow starting
On vehicles w ith automatic gearbox the en­
gine cannot be started by towing or pushing
the vehicle. See page130 .
When the battery
is flat. the engine can be started from the battery of another vehicle
by using jumper cables See" Emergency starting", page 128.
Towing
If the vehicle has to be towed at any time ,
you must read the instructions in the sec­
tion "Towing/tow starting on page 129.
Emergency programme
If functional defects occur in the electronic system the gearbox can, amongst other
things, carry on operating in two emergency
programmes: •
The gearbox continues to change up
and
down automatically as before but hard shift

jerks are however noticeable. The vehicle

should
be taken to a Volkswagen dealer.

• The gearbox no longer changes up and
down automatically.

The gearbox can then be shifted manually

but in the selector leve r positions "0", "3"
and "2" only the 3rd gear is available.

I n se lector lever positions " 1 " and " R", the
1 st and reverse gears
are available as nor­
mal .
However, the converter must. due to the
absence of 2nd gear work harder ,
and under
certain circumstances this causes the con­
verte r to overheat.
In a case such as this the
vehicle should be taken, as soon as poss­
ible, to a Volkswagen dealer.
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Height adjustable
steering wheel*
-n e steering wheel height can be adjusted as r equired . To do this pull the lever on the :::1 of th e stee ring co lumn down and move -~e w hee l to the desir ed position
Attention
For safety reasons, the lever
must then be pressed fully up again, so that the steering wheel position cannot move while ve­
hicle is moving.
Ignition lock
Petrol engines
1 -Ignition off -Steering can be locked
2 -Ignition on
3 -Starting engine
Diesel engines
1 -Fuel supply cut off! engine stopped, steering can be locked
2 -Glow and drive position
No other current co nsumer s should be sw itc hed on together w ith the glow plugs ­
this aVOi d s dra ining the batte ry unn ecessa r­ily.
3 -Starting engine
For all vehicles:
Position 1:
To lock the steering wheel withdraw key and turn wheel unti l you hear the lock­
ing pin engage
Attention Do not withdraw key from lock until vehicle is stationary! The steering lock could be uninten­tionally engaged.
Position 2:
If the key is difficult to turn in the lock or can­
not be turned to this position at all, the steer­
ing wheel must be rocked to and fro slightly
to release the locking pin .
Position 3:
In this pos ition the headlights and other
h eavy cu rre nt consume rs are switched off.
Before the start er
can be operated again the key must be turned back to position 1. The
non-repeat mechanism in the ignition lock
prevents th e starter from being operated
w hen engine
is ru nning, as this could dam­
age the starter.
35

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Starting the engine
General hints
Attention When starting the engine in con­fined spaces there is a danger of poisoning.
• Before starting, move gear lever to neu·
tral (with automatic gearbox: Selector lever in "P" or"N" position) and apply handbrake fi rmly
•
On vehicles with a manual gearbox de­
press the clutch pedal when operating
starter
so that starter only has to turn en­
gine .
• As soon
as engine starts, release the
ignition key so that starter can dise ngage .
• After starting a co
ld engine It may sound
noisy for a moment or two because the 011 pressure has to build up in the hydraulic
tappets first. This is normal and no cause for
alarm .
~Do not warm engine up by run­~ning it with vehicle stationary. Drive off straight away.
Do not overrev or use full throttle until the
engine has reached the normal operating
temperature .
• On vehicles with a catalytic con­verter the engine must not be started by towing the vehicle in ex· cess of 50 m. Otherwise unburnt fuel can pass into the converter and lead to damage.
• Before trying to start engine by towing, the battery from another ve· hicle should be used for starting if possible -see page 128.
Petrol engines
These engines are equipped with a petrol in­
jection system that automat ically supp lies
the correct fuel/air mixture at all ambient
temperatures.
When engine
is cold or at operating temperature do not accelerate before or
during the starting procedure.
I f the engin e does not start at once, stop
us ing th e starter after 10 secs. wait about
half a m in ute and then try again.
If the engine sti
ll does not start, the electric
fuel pump fuse may have blown -see page
119 .
When the engine
is very hot it may be
neces sary to accelerate slightl y after the
engine has start
ed.
/
36

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Stopping engine
66 kW engine
Starting a cold engine
Ambient temperature above +5 0C:

The engine can be started without pre­
glow Do not depress throttle during the

starting procedure.

Ambient temperature below +5 0C:

• Turn the key in the ignition lock to posi­
tion 2 (see page 35) -the glow plug warning
lamp comes on It goes out when the igni­
tion temperature is reached (see page 47). While the glow plugs are working do not switch on any other heavy cur­rent consumers because this would place an unnecessary load on the battery.
• When the warning lamp goes out, start
the engine immediately
If the engine does not start, repeat
preglow and try starting it again as described. If the
engine still does not start the fuse for the glow plugs may have blown -see page 120.
Starting a warm engine
The glow plug lamp does not come on -the
engine can be started straight away
When engine has been running fast for a long time, let it idle for about 2 minutes so that it can cool down slightly before being switched off.
Attention After the engine has been stopped the fan can continue running for a while (up to about 10 minutes) with the ignition switched off. It can also start to run again suddenly after a short time if -the coolant temperature in­creases due to heat build-up
-when engine is hot and the en­gine compartment is heated additionally by strong sun­light.
Special care must therefore be taken when working in the en­gine compartment.
On vehicles with a catalytic con­verter, the ignition must not be switched off as long as the vehicle is rolling with a gear engaged, other­wise, unburnt fuel can pass into the catalytic converter and cause dam­age.
38

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3 -Coolant temperature _~_
gauge
-I - ar e the needle reache s its final posi tion.
' he n ignition
is switched on the warning amp (c) light s up for a few seconds as a
- u ncti onal check.
3 -Cold
~old high engin e speeds and do no t work engine too hard yet.
b-Normal

When the ~ehicle is dri~en normally the

needle should settle down in the central

zone.

When engine
is working hard and th e ambi­

ent temperature is high, the needle may

move a long way to the right.

This is not serious as long as the warning lamp (c) does not flash.
c -Warning lamp
If the lamp flashes when driving , check first
what the coolant temperature is.
If th e needle
is in th e normal zone, top the
coolan t up at the next opportu nity.
If the needle is over to th e rig ht, the coolant
temperat ure is to o high. Stop. switch en­gine off an d try to determine cause of trouble -see page 46 .
Notes
• Additional lights in front of the radiator grille interfere with the flow of cooling air. At high ambient temperatures and full tt:arottl~ there is a danger that the engme Will then overheat!
4 -Fuel gauge
This gauge works when ign ition is. switched
on but it takes a few seconds for the need le
to reach its fina l posit ion.
The ta holds about
-55 ItL (1 2 gallons) on the Golf saloon
- 60
Itr. (1 3 gallons) on the Golf estat e
- 65 Itr.
(14 gallons) on the Golf syncro
W
hen the needle reaches the start of the re­
serve zone (arrow) th ere is about 7 litres (1. 5
gallons) of fue l left in the tank .
45

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2 -Engine oil pressure ~
e wa rning lamp flashes when ignition is :ched on. the lamp must go out when ,=~g ne has started.
, 'Il e warning lamp does not go out or
ash es when driving -a buzzer also sounds
-' e!,gine spe,eds above 2000 rpm -stop, switch engine off, check oil level and if ecessary, add oil -see page 94.
- - he lamp comes
on although the oil level 5 n order, do not drive on. Do not even "'., t he engine at idling speed -call in expert ~slstance.
-du ring the Journe y the engine is operated
a : a speed less than idling speed, it ca n ~ appen that the oil warning lamp lights up. "crease engine speed by accelerating or :'langing down .
Note Th e oil pressure warning lamp is not an oil level indicator. The oil level shou.'d therefore be checked at reg, ular Intervals, preferably every time the fuel tank is filled.J
3 -Alternator
The warning lamp comes on w hen the igni­

tion IS sWitched on and must go out when

the engine is started .

The alternator
is driven by a long-life ribbed

belt.

If the warning lamp lights during the

Journey ,
stop, switch off engine and
check ribbed belt.

If
t~e ribbed belt is loose or broken, do not
drive on -the coolant pump is no longer

being driven. The ribbed belt must be
checked/renewed by the next Volkswagen

dealer.

If the ribbed belt
is not loose or broken, one
can normally drive on to the next Vo lks­

wag en dea ler. However as the battery is
then discharging co ntinuously , all electrical

consumers which are not absolutely essen­

tial should be switched off.

4 -Glow plugs
(Diesel engines only)

When the engine
is cold the w arning lamp

come s on when key IS turned to Drive posi­

tion (ignition on)

If the warning lamp does not come on, there IS a defectln the glow plug system -call in expert assistance.
When the lamp goes out, start the engine
Immediately -see page 37.
As the 55 kWDiesel engine glow period be­
gins automatically after closing the drivers'
door,
It can happen that after switching to
the driving position (Ignition on) with a cold
engine, that the glow plug warning lamp
does not light up . The engine
can be started
straight away
When the engine
is warm the glow plug
lamp does not come on -the engine ca n be started straight away
Note
If while driving a fault occurs in the engine
management system of the 66 kW Diesel
engine, this
is indicated by a flashing warn­Ing lamp The engine must be checked by a
Volkswagen dealer as soon as possible.
47