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2. Unplug the Shut-Off solenoid wire from the fuel pump to prevent the
engine from starting.
3. With the air bleed valve open, turn your ignition key to Start for 10 to
15 seconds to crank (but not start) your engine. Keep doing this until
you can just see some clear fuel at the air bleed valve.
I A Diesel fuel is flammable. It could start a fire if it gets on hot engine
b parts. You could be burned. Don’t let too much fuel flow from the air
bleed valve or screw, and wipe up any spilled fuel with a cloth.
4. Close the air bleed valve, or replace the screw and reconnect \
the
Shut-Off solenoid wire.
5. Turn the ignition key to Start for 10 to 15 seconds at a time until your
engine starts.
Fuel Filter Replacement (6.5L Diesel Engines)
If you want to change the fuel filter yourself, here’s how \
to do it:
1 CAUTION
A Diesel fuel is flammable. It could start a fire if something ignites it,
-L and you could be burned. Don’t let it get on hot .engine parts, and
I keep matches or other ignition sources away.
1. Turn off your engine and set your parking brake.
2. Take off the fuel tank cap. This releases pressure in the tank.
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Service & Appearance Cave
PO503
3. The filter is behind the air cleaner on the intake manifold. \
Unscrew and take
off the ring nut from the the top of the filter head. Lift the element
out of the filter head.
4. If there is any dirt on the element sealing surface of the filter head,
clean it
off.
...
t
PO212
5. Line up the widest key slot in the top of the new element with the
widest key on the filter head
and push the element in until the mating
surfaces touch.
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6. Open the air bleed valve.
7. Turn your ignition key to Run for 10 to 15 seconds. Wait one minute for
the starter to cool. Do this until you can see clear fuel coming from the
air bleed valve.
8. Close the air bleed valve and replace the fuel tank cap.
9. Start your engine and let it idle for five minutes. Be sure to check your
fuel filter for leaks.
Fuel Filter Replacement (62 Diesel Engines)
If you want to change the fuel filter yourself, here's how to do it:
'1
K2667
Drain fuel from the filter by opening the air bleed valve and\
the water drain
valve. This prevents the fuel from spilling as you replace the\
filter. Drain the
fuel into a fuel-resistant container and dispose of it properly.
CAUTION I
A
Diesel fuel is flammable. It could start a fire if something ignites it,
and you could be burned. Don't let it get on
hot engine parts, and
keep matches
or other ignition sources away.
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Service & Appearance Care
To remove the filter:
1. Turn off your engine and set your parking brake.
2. Take off the fuel tank cap. This releases pressure in the tank.
1.. ,
K2669
3. The filter is behind the air cleaner on the intake manifold. Using a
4. If there is any dirt on the fuel port seal of the filter adapter, clean \
it off.
5. Snap the new filter into position with the bail wires.
screwdriver, separate both bail wires. Take out the filter.
K2671
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6. Close the water drain valve and connect a hose going from the air bleed\
valve port
to a fuel-resistant container. The inside diameter of the hose
should be one-eighth of an inch.
for the starter to cool.
Do this until you can see clear fuel coming from
the air bleed valve.
7. Turn your ignition key to Start for 10 to 15 seconds. Wait one minute
8. Close the air bleed valve and replace the fuel tank cap.
9. Start your engine and let it idle for five minutes. Be sure to check your
fuel filter for leaks.
Fuels in Foreign Countries (Gasoline Engines)
If you plan on driving in another country outside the US. or Canada,
unleaded fuel may be hard to find.
Do not use leaded gasoline. If you use
even one tank full, your emission controls won’t work well \
or at all. With
continuous use, spark plugs can get fouled, the exhaust system \
can corrode,
and your engine oil can deteriorate quickly. Your vehicle’s three-way catalytic
converter and oxygen sensor will be damaged.
All of that means costly
repairs that wouldn’t be covered by your warranty.
To check on fuel availability, ask an auto club, or contact a major oil
company that does business in the country where you’ll be driving.
You can also write us at the following address for advice. Just tell us where
you’re going and give your Vehicle Identification Number (VIN).
General Motors of Canada Ltd.
International Export Sales
Post Office Box
828
Oshawa, Ontario L1H 7N1, Canada
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I CAUTION
* If you get gasoline on you and then something ignites it, you co\
uld
1 be badly burned. Gasoline can spray out on you if you open the fuel
filler cap too quickly. This spray can happen
if your tank is nearly
full, and is more likely in hot weather. Open the fuel filler\
cap slowly and wait for any "hiss" noise
to stop.
I Then unscrew the cap all the way. I
When you put the cap back on, turn it tc "le :clo-'hise) until you hear
a clicking noise.
I NOTICE
~f you need a new cap, be sure to get the right type. Your dealer can get 1
me for you. If you get the wrong type, it may not fit or -have proper
denting, and your fuel tank and emissions system might be damaged.
Checking Things Under the Hood
U
K2609
Hood Release
To open the hood, first pull the handle inside the vehicle. Then \
go to the
front of the vehicle and pull up on the secondary hood release. Lift t\
he hood.
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Service & Appearance Cam
i r:
PO21 7
If your vehicle has air conditioning, the auxiliary fan under the \
hood
can start up and injure you even when the engine is not runn\
ing.
Keep your hands, clothing and tools away from any underhood
electric fan,
if you have one.
Things that burn can get on hot engine parts and start
a fire. These
b include liquids like gasoline or diesel fuel, oil, coolant, bra\
ke fluid,
windshield washer and other fluids, and plastic or rubber. You or
others could be burned. Be careful not
to drop or spill things that will
burn onto a hot engine.
Before closing the hood, be sure all the filler caps are
on properly. Then just
pull the hood down and close it firmly.
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