1993 CHEVROLET PLYMOUTH ACCLAIM air suspension

Fig. 3 Load Leveling Wiring AC Body
Fig. 4 Air Suspension Wiring AC Body
Ä WIRING AND COMPONENT IDENTIFICATION 8W - 39

AY BODY-C
Caption Fig.
Air Suspension Wiring ..........................3
Body Left Side Wiring ...........................8
Body Right Side Wiring ..........................9
Cellular Phone Wiring ...........................7
Deck Lid Wiring ..............................5
Door Wiring (Body) ...........................10
Door Wiring (Front) ...........................11
Door Wiring (Rear) ............................12
Engine Wiring 3.3L and 3.8L .....................23
Engine Compartment Wiring 3.3L and 3.8L .......18, 19, 20Caption Fig.
Front End Lighting ............................24
Ground Strap Locations .........................6
Heated Rear Window Wiring .......................4
Instrument Panel Wiring .................. .13, 14, 15
Load Leveling Wiring ...........................2
Radiator Fan Assembly .........................21
Rear End Wiring ..............................1
Steering Column Wiring .........................16
Transmission Wiring 3.3L and 3.8L .................22
Underhood Lamp Wiring ........................17
Ä WIRING AND COMPONENT IDENTIFICATION 8W - 111

Fig. 4 Heated Rear Window Wiring AY Body
Fig. 3 Air Suspension Wiring AY Body
Ä WIRING AND COMPONENT IDENTIFICATION 8W - 113

Fig. 3 Air Suspension Splices AC, AY Body
Fig. 4 Right Side Splices AC, AY Body
8W - 142 SPLICE LOCATIONS Ä

WIRING DIAGRAMS AC-AY BODY INDEX
Wiring Diagram
Name Sheet Number
ABS Data Link Connector ........................49
Airbag System ........................... .57, 58
Clockspring ...............................57
Diagnostic Module ..........................57
Interface Grommet ..........................58
Sensor-Left ...............................58
Sensor-Right ..............................58
Squib (Airbag Igniter) ........................57
Air Conditioning and Heater System (2.5L) .............53
A/C Switch ...............................53
Blower Motor ..............................53
Compressor ...............................53
Defrost Switch .............................53
Diode ...................................53
Illumination Lamps ..........................53
Low Pressure Switch .........................53
Resistor .................................53
Switch-Blower .............................53
Air Conditioning Variable Output Compressor ..........113
Air Exhaust Solenoid-Automatic Air Load Leveling ........40
Air Suspension System .................41, 42, 43, 44
Air Exhaust Solenoid .........................42
Air Suspension Relay .........................42
Air Suspension System Control Module .......41, 43, 176
Compressor Assembly ........................42
Compressor Motor ..........................42
Height Sensors ............................44
Shock Absorber ............................43
Solenoids ............................ .41, 44
Air Suspension System Control Module .........41, 43, 176
Antennas ............................. .118, 126
Anti-Lock Brake System ............45, 46, 47, 48, 49, 50
ABS System Relay ..........................47
Controller .................. .45, 46, 47, 48, 49, 50
Data Link Connector .........................49
Left Front Wheel Sensor .......................50
Left Rear Wheel Sensor .......................50
Modulator ............................ .45, 48
Pump Motor ..............................46
Pump and Motor Relay .......................46
Right Front Wheel Sensor ......................50
Right Rear Wheel Sensor ......................50
Yellow Lamp Relay ..........................49
Anti-Lock Brake System Controller .....45, 46, 47, 48, 49, 50
Anti-Lock Brake System Modulator Connectors .........172
Anti-Lock Brake System Controller Connector ..........175
Anti-Lock Brake System Modulator ...............45, 48
ATC In-line Connector ........................ .117
Automatic Air Load Leveling System ..............39, 40
Air Exhaust Solenoid .........................40
Compressor Assembly ........................40
Compressor Motor ..........................40Wiring Diagram
Name Sheet Number
Load Leveling Relay .........................40
Shock Absorber ............................40
Automatic Day/Night Mirror .................... .124
Automatic Temperature Control .............115, 116, 117
A/C Blower Motor ......................... .115
Ambient Sensor .......................... .117
ATC Control Switch ........................ .116
ATC In Line Connector ...................... .117
ATC Power Module ........................ .115
In Car Senso r............................ .115
In Car Sensor Motor ....................... .115
Sun Sensor ............................. .115
Water Sensor ............................ .117
Automatic Temperature Control (Radiator and
Compressor 3.3L & 3.8L) .................. .113, 114
A/C Ambient Temperature Switch ................114
A/C Compressor Clutch Relay ...................113
A/C Fan Cutout Switch ...................... .114
A/C High Pressure Cutout Switch ................114
A/C Low Pressure Switch .................... .114
A/C Variable Output Compressor .................113
Diode ................................. .113
Radiator Fan Motor ........................ .113
Radiator Fan Relay ........................ .114
Automatic Shutdown Relay .......................29
Automatic Temperature Control In-line Connector ........206
Automatic Temperature Control Module Connector .......200
Back-Up Lamp Relay ..........................33
Battery ...............................2,5,7,9
Body Computer 2 (Electronic Cluster) .........101, 102, 194
25-Pin Connector ...................... .101, 102
Body Computer 1 (Electronic Cluster) .........103, 104, 195
25-Pin Connector ...................... .103, 104
Data Link Connector ....................... .103
Halo Lamp .............................. .104
Relay ................................. .103
Body Computer (Mechanical Cluster w/Visual Message Ctr) ......................... .196, 197
Body Computer (Mechanical Cluster w/o Visual Message Ctr) ......................... .198, 199
Body Computer 1 (Mechanical Cluster w/o Visual Message Ctr) ..................... .108, 109, 110
25-Pin Connector ................... .108, 109, 110
Data Link Connector ....................... .110
Halo Lamp .............................. .108
Key-In Switch ............................ .109
Relay Bank ............................. .108
Body Computer 2 (Mechanical Cluster with Visual Message Ctr) ..................... .105, 106, 107
25-Pin Connector ................... .105, 106, 107
Data Link Connector ....................... .106
Halo Lamp .............................. .106
Key-In Switch ............................ .107
Ä WIRING DIAGRAMS AC-AY BODY 8W - 313

Wiring Diagram
Name Sheet Number
Blower Slide Control .........................51
Illumination Lamp ...........................51
Resistor .................................51
Horn System ............................ .63, 64
Clockspring ...............................63
Horn (Hi-note) .............................63
Horn (Lo-note) .............................63
Horn Relay ...............................63
Horn Switch ..............................63
Idle Air Control Motor .................... .14, 21, 26
Ignition Switch .............................4,11
Injectors ............................ .15, 20, 24
Illuminated Entry System ........................91
Left Front Door Courtesy Lamp ..................91
Left Front Door Illuminated Entry Switch ............91
Right Front Door Courtesy Lamp .................91
Right Front Door Illuminated Entry Switch ...........91
Instrument Panel to Multi-Function Switch Wiring .......180
Instrument Panel Ground System ...................86
Interface Grommet ............................58
Intermittent Wiper System .................... .61, 62
Intermittent Wiper Motor ......................62
Intermittent Wiper Switch ......................61
Washer Pump Motor .........................61
Windshield Washer Low Fluid Level Sensor ...........61
Key Cylinders .......................... .131, 135
Key-In Switch .......................... .104, 107
Keyless Entry Connectors ...................... .208
Lamp Outage Module ...................... .96, 209
Lamps Ash Receiver Lamp ........................ .111
Back-Up Lamps ................ .161, 162, 163, 164
Center High Mounted Stop Lamp ......161, 162, 163, 164
Cornering Lamp Left ...............74, 77, 80, 82, 84
Cornering Lamp Right ..............73, 75, 78, 81, 83
Courtesy Lamps ................... .87, 88, 89, 90
Deck Lid Ajar Warning Lamp ....................95
Door Ajar Lamps ...........................95
Door Courtesy Lamp ................ .87, 88, 90, 91
Glove Box Lamp .......................... .111
Halo Lamp .......................... .104, 106
Headlamp-Left ............... .70, 72, 74, 80, 82, 84
Headlamp-Right ............ .69, 71, 73, 75, 78, 81, 83
Headlamp Switch Lamp .......................85
Illuminated Entry Lamps .......................91
Illumination Lamp ..................... .51, 53, 55
License Lamp .................. .161, 162, 163, 164
Low Engine Oil Pressure Lamp .............30, 31, 32
Low Windshield Washer Fluid Warning Lamp .........95
Parking/Turn Lamp-Left ........70, 72, 74, 77, 80, 82, 84
Parking/Turn Lamp-Right .......69, 71, 73, 75, 78, 81, 83
Park Lamp-Left ............................74
Park Lamp-Right ...........................73
Reading Lamps ............................90
Security Lamp ..................... .128, 132, 136
Side Marker Lamp-Left Front ............70, 72, 82, 84
Side Marker Lamp-Right Front ...........69, 71, 81, 83Wiring Diagram
Name Sheet Number
Side Marker Lamp-Left Rear ................161, 163
Side Marker Lamp-Right Rear ...............162, 164
Tail, Stop/Turn Signal Lamp-Left Rear ..........161, 163
Tail, Stop/Turn Signal Lamp-Right Rear .........162, 164
Transmission Range Lamp .....................85
Trunk Lamp ...............................90
Turn Signal Lamp-Left Front ...............74, 77, 80
Turn Signal Lamp-Right Front ..............73, 75, 78
Underhood Lamp ......................... .159
Vanity Mirror ..............................89
Visor Lamp ...............................89
Left Body to Instrument Panel Wiring ............190, 191
Left Front Door Jamb Switch .....................87
Left Rear Door Jamb Switch ......................87
MAP Sensor .......................... .18, 21, 26
Mechanical Cluster Printed Circuit Board .............167
Mechanical Cluster Printed Circuit Board Connectors ......166
Memory Power Seat & Mirror Connector .............204
Memory Power Seat System ...........151, 152, 153, 154
Circuit Breaker ........................... .153
Left Power Seat Motors ..................... .153
Left Power Seat Switch ...................... .152
Left Power Seat Switch Insulator ................152
Left Recliner Motor ........................ .154
Memory Module ................ .151, 152, 153, 154
Recliner Position Sense Resistor .................154
Recliner Seat Switch ....................... .152
Relay Bank ............................. .153
Seat Memory Selector Switch ...................151
Seat Track Position Sense Resistor ...............154
Memory Power Seat System Connectors .............205
Message Center Connector ..................... .207
Mirror-Heated ....................... .143, 144, 146
Mirror-Power .................... .143, 144, 145, 146
Modules Airbag System Diagnostic Module .................57
Air Suspension Control Module ................41, 43
ATC Power Module ........................ .115
Daytime Running Lamp Module ...........72, 76, 79, 84
Lamp Outage Module .................... .96, 209
Mirror Memory Module .................. .143, 144
Power Seat Memory Module .........151, 152, 153, 154
Powertrain Control Module ........14, 15, 16, 17, 18, 19,
20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 37
Relay Module ............................ .171
Remote Keyless Entry Module ...............141, 142
Security Alarm Module ......127, 128, 129, 130, 131, 132,
133, 134, 135, 136, 137, 138
Sunroof Control .......................... .147
Transmission Control Module ...............33, 34, 35
Motors ABS Pump Motor ...........................46
Antenna Motor ........................... .118
Blower-A/C ............................ .53, 55
Blower ATC ............................. .115
Blower-Heater .............................51
Compressor Motor ....................... .40, 42
Ä WIRING DIAGRAMS AC-AY BODY 8W - 317

Wiring Diagram
Name Sheet Number
Left Side Marker Lamp ...................... .163
Right Back-Up Lamp ....................... .164
Right Center High Mounted Stop Lamps ............164
Right Inboard Tail, Stop & Turn Signal Lamp .........164
Right License Lamp ........................ .164
Right Outboard Tail, Stop & Turn Signal Lamp ........164
Right Side Marker Lamp ..................... .164
Recliner Position Sense Resistor ..................154
Relay Bank ............................... .171
Relay Module ............................. .171
Relays ABS System Relay ..........................47
A/C Compressor Clutch .................54, 56, 113
Air Suspension .............................42
Automatic Shut Down .................. .15, 23, 29
Automatic Load Leveling .......................40
Back-Up Lamp .............................33
Door Lock/Unlock ......................... .140
Engine Starter .......................... .12, 13
Fan Control ............................. .114
Fuel Pump ...............................36
Horn ...................................63
Headlamp ................................68
Headlamp Door ............................68
Park Lamp .............................. .125
Power Antenna/Name Brand Speaker Relay ..........118
Pump and Motor Relay .......................46
Radiator Fan Control Relay A/C ................54, 56
Radiator Fan Relay ATC ..................... .114
Radiator Fan Relay-Heater ......................52
Safety Shut Down ...........................35
Yellow Lamp Relay ..........................49
Remote Keyless Entry ..................... .141, 142
Program Module .......................... .141
Remote Keyless Entry Module ...............141, 142
Right Body to Instrument Panel Wiring ...........192, 193
Right Front Wheel Sensor .......................50
Right Rear Wheel Sensor ........................50
RS Amplifier ........................... .122, 123
Safety Shut Down Relay ........................35
Seat Belt Warning System .......................67
Seat Belt Switch .............................67
Seat Track Position Sense Resistor .................154
Security Alarm Module Connector (Elec Cluster) ........202
Security Alarm Module Connector (Mech Cluster) ........203
Security Alarm System (Electronic Cluster) ........135, 136,
137, 138
Deck Lid Key Cylinder ...................... .135
Data Link Connector ....................... .136
Left Door Key Cylinder ...................... .135
Relay Bank ............................. .138
Relay Module ............................ .137
Right Door Key Cylinder ..................... .135
Security Alarm Hood Switch ...................136
Security Alarm Module .............135, 136, 137, 138
Security Lamp ........................... .136Wiring Diagram
Name Sheet Number
Security Alarm System (Mech Cluster w/VMC) ......127, 128,
129, 130
Deck Lid Key Cylinder ...................... .127
Data Link Connector ....................... .130
Left Door Key Cylinder ...................... .127
Relay Bank ............................. .130
Relay Module ............................ .129
Right Door Key Cylinder ..................... .127
Security Alarm Hood Switch ...................128
Security Alarm Module .............127, 128, 129, 130
Security Lamp ........................... .128
Security Alarm System (Mech Cluster w/o VMC) . . . .131, 132,
133, 134
Deck Lid Key Cylinder ...................... .131
Data Link Connector ....................... .134
Left Door Key Cylinder ...................... .131
Relay Bank ............................. .134
Relay Module ............................ .133
Right Door Key Cylinder ..................... .131
Security Alarm Hood Switch ...................132
Security Alarm Module .............131, 132, 133, 134
Security Lamp ........................... .132
Sensors Airbag Sensor .............................58
Ambient Sensor .......................... .117
Brake Fluid Level Sensor ......................98
Camshaft Position Sensor ......................28
Coolant Level Sensor .........................98
Crankshaft Position Sensor .....................28
Engine Coolant Temperature Sensors ..........17, 19, 25
Engine Oil Level Sensor .................... .31, 32
Heated Oxygen Sensors ................. .14, 19, 25
Height Sensors ............................44
In Car Senso r............................ .115
Left Front Wheel Sensor .......................50
Left Rear Wheel Sensor .......................50
MAP Sensors ........................ .18, 21, 26
Right Front Wheel Sensor ......................50
Right Rear Wheel Sensor ......................50
Sun Sensor ............................. .115
Throttle Position (Sensors) ................18, 21, 26
Transmission Output Speed Sensor ................34
Turbine Speed Sensor ........................34
Vehicle Speed Sensor .................. .17, 19, 25
Water Sensor ............................ .117
Windshield Washer Low Fluid Level Sensor ...........61
Solenoids Air Exhaust-Automatic Load Leveling Solenoid .........42
Air Suspension Solenoid ................... .41, 44
Deck Lid Release Solenoid ................... .159
EVAP/Purge Solenoids .................. .15, 20, 27
Exhaust Gas Recirculation Solenoids ..........14, 21, 26
Transmission Solenoid .................... .12, 35
Transmission TCC LU Solenoid ..................12
Splices Splice A1 ...........................4,6,8,10
Splice A3 .........................2,37,59,66
Splice A3-1 .....................2,6,8,10,69,71
Ä WIRING DIAGRAMS AC-AY BODY 8W - 319

² Drive shaft distress: See Driveshafts in Suspension,
Group 2.
² Any front end structural damage (after repair).
² Insulator replacement.
ENGINE MOUNT INSULATOR ADJUSTMENT
(1) Remove the load on the engine motor mounts by
carefully supporting the engine and transmission as-
sembly with a floor jack. (2) Loosen the right engine mount insulator vertical
fasteners, and the front engine mount bracket to front
crossmember screws and nuts. Left engine mount insulator is sleeved over
shaft and long support bolt to provide lateral
movement adjustment with engine weight re-
moved or not. (3) Pry the engine right or left as required to achieve
the proper drive shaft assembly length. See Drive
Shaft in Suspension Group 2 for driveshaft identifica-
tion and related assembly length measuring. (4) Tighten right engine mount insulator vertical
bolts to 68 N Im (50 ft. lbs.). Then tighten front engine
mount screws and nuts to 54 N Im (40 ft. lbs.) and
center left engine mount insulator. (5) Recheck drive shaft length.
ENGINE ASSEMBLY
REMOVAL
(1) Disconnect battery.
(2) Scribe hood hinge outline on hood and remove
hood. (3) Drain cooling system.
(4) Remove hoses from radiator and engine.
(5) Remove radiator and fan assembly.
(6) Remove air cleaner and hoses.
(7) Remove air conditioning compressor mounting
bolts and set compressor aside, if equipped. (8) Remove power steering pump mounting bolts
and set pump aside (9) Remove oil filter.
(10) Disconnect fuel line, heater hose and acceler-
ator cable. (11) Disconnect all electrical connections and har-
nesses at throttle body and engine. (12) Manual Transmission
(a) Disconnect clutch cable.
(b) Remove transmission case lower cover.
(c) Disconnect exhaust pipe at manifold.
(d) Disconnect starter and lay aside.
(e) Install transmission holding fixture.
(13) Automatic Transmission
(a) Disconnect exhaust pipe at manifold.
(b) Disconnect starter and lay aside.
(c) Remove transmission case lower cover.
(d) Mark flex plate to torque converter.
(e) Remove screws holding torque converter to
flex plate.
(14) Attach C clamp on front bottom of torque con-
verter housing to prevent torque converter from com-
ing out. (15) Install transmission holding fixture.
(16) Remove right inner splash shield (Fig. 5).
(17) Remove ground strap.
(18) To lowerengine separate right engine
bracket from yoke bracket To raiseengine remove
long bolt through yoke and insulator. IF INSULA-
TOR TO RAIL SCREWS ARE TO BE REMOVED,
MARK INSULATOR POSITION ON SIDE RAIL TO
INSURE EXACT INSTALLATION (Fig. 4). (19) Remove transmission case to cylinder block
mounting screws.Fig. 5 Right Inner Splash Shield
Fig. 4 Left Insulator Movement
Ä 2.2/2.5L ENGINE 9 - 13