FAULT CODESÐON BOARD DIAGNOSTICS INDEX
page page
Diagnostic Testing Using Fault Codes ......... 24
Drb II Diagnostic Tester ................... 24 General Description/Information
.............. 23
GENERAL DESCRIPTION/INFORMATION
Another way of diagnosing charging system prob-
lems can be accomplished using the On Board Diag-
nostic System Fault Codes. A Fault Code shows a potential problem in a mon-
itored circuit, or a condition caused by a faulty component. A
Fault Code can be retrieved by turning the ignition
switch ON-OFF-ON-OFF-ON without starting the
engine, and counting the number of flashes of the
Malfunction Indicator (CHECK ENGINE) Lamp in
the instrument cluster.
EXAMPLES:
² If the Malfunction Indicator (Check Engine) Lamp
flashes four times, pauses, and flashes one more
time, a Code 41 is shown. The first set of four flashes
indicates number four. The second set of one flash in-
dicates one.
² If the Malfunction Indicator (Check Engine) Lamp
flashes four times, pauses, and flashes six more
times, a Code 46 is shown. The first set of four
flashes indicates number four. The second set of six
flashes indicates six.
² If the Malfunction Indication (Check Engine)
Lamp flashes four times, pauses, and flashes seven
more times, a Code 47 is shown. The first set of four
flashes indicates number four. The second set of
seven flashes indicates seven. POWERTRAIN CONTROL MODULE
The Powertrain Control Module is equipped with
On Board Diagnostic features and monitors all en-
gine control circuits during a run/drive period. If a
circuit or system does not perform properly, the pow-
ertrain control module will file in memory a preset
Fault Code. This can be used to help in diagnosing a
problem. After 50 to 100 ignition switch ON/RUN cy-
cles, the memory will be erased if the fault does not
reoccur. The Powertrain Control Module is located in the
engine compartment outboard of the battery (Fig. 7).
Refer to Fig. 8 Generator Fault Codes Chart for re-
lationships of generator/charging system Fault Code
numbers.
Fig. 7 Powertrain Control Module
Ä BATTERY/STARTING/CHARGING SYSTEMS DIAGNOSTICS 8A - 23
COMPASS MODULE REPLACEMENT
(1) Remove overhead console.
(2) Using a small screwdriver, release the 2 snaps
at rear of compass module. (3) After releasing the 2 snaps, slide compass mod-
ule rearward until free of mounting bar. (4) For installation reverse above procedures.
AMBIENT TEMPERATURE SENSOR
(1) Raise and support vehicle on safety stands.
(2) From behind front bumper fascia, remove screw
attaching sensor to front lower crossmember (Fig. 7). (3) For installation, reverse above procedures.
AC AND AY BODY
INDEX
page page
Ambient Temperature Sensor ............... 12
Automatic Calibration Set Procedure ........... 8
Bezel/Button Switch Removal ............... 10
Bus Accessed Diagnostics .................. 10
Console Removal ........................ 10
Electronic Board Assembly Replacement ....... 10
Electronic Vehicle Information Center (EVIC) Overhead Console ....................... 6 Engine Compartment Node Removal
.......... 12
EVIC Self Check Diagnostics ................ 8
Manual Calibration Set Procedure ............. 8
Map Reading Lamps/Power Sunroof Switch Removal .............................. 11
Overhead Reading/Courtesy Lamp Console ..... 11
Wiring Harness Removal ................... 10
ELECTRONIC VEHICLE INFORMATION CENTER
(EVIC) OVERHEAD CONSOLE
The Electronic Vehicle Information Center is a
computer controlled warning system which, monitors
various sensors used on the vehicle. The system sup-
plements the warning indicators in 8the instrument
cluster. Visual warning messages are displayed by a
digital display in the overhead console (Fig. 1).
When a warning message has been activated, a
tone will sound to attract the driver's attention. The
warning message will then be displayed on the over-
head console until the condition is corrected or a new
display function is called up. A tone will announce each new warning condition.
For complete diagnostic procedures for the EVIC
systems, refer to the Body-Chassis Diagnostic Test
Procedures Manual. The EVIC has a 24 function system that provides
the driver with visual messages when a warning con-
dition exists. These messages are displayed on the
overhead console. For complete EVIC overhead console operating in-
structions, refer to the Owners Manual provided with
the vehicle.
EVIC BUTTON FUNCTIONS
TIME button will display:
² Time of day
² Day of week
² Day of month
² Month of year
The body controller is the source of this informa-
tion. The EVIC function buttons are used to reset
and display this data.
² To set HOURS, press TIME button and within four
seconds press the SET button. An arrow will appear
on the display and point to the hours. Press and hold
the SET button to advance the hours or INFO button
to set back the hours.
² To set MINUTES, press TIME button. The arrow
will point to the minutes. Press and hold the SET
button to advance the minutes or INFO button to set
back the minutes.
Fig. 7 Ambient Temperature Sensor
Fig. 1 EVIC Overhead Console
8C - 6 OVERHEAD CONSOLE Ä
² To set DAY of WEEK, press TIME button. An ar-
row will appear on the display and point to the Day.
Press and hold the SET button to move the day for-
ward or INFO button to move it backward.
² To set DAY of MONTH, press TIME button. The
arrow will point to Date. Press and hold the SET
button to advance the date or INFO button to move
it backwards.
² To set MONTH of YEAR, press TIME button. The
arrow will point to the Month. Press and hold the
SET button to advance the Month forward or INFO
button to move backward. TEMP button, pressing the Temp button will dis-
play:
² The temperature outside the vehicle
² Vehicle direction define by an eight point compass
If Compass has lost calibration or not receiving
good information from the engine compartment node,
an asterisk (*) will flash on the display and the word
calibrate will appear. Refer to Compass Calibration. FUEL BUTTON, WILL DISPLAY:
² Pressing FUEL button the first time will show, the
estimated number of miles that can be driven with
the remaining fuel. The destination to empty indica-
tion will vary every few seconds as the amount of
fuel and fuel efficiency is calculated. This function
can not be reset.
² Pressing the FUEL button second time; will dis-
play the fuel consumed.
²
Pressing the FUEL button third time; will display
the average fuel economy in miles per gallon since last
reset. The display will be updated every 16 seconds.
² Pressing the FUEL button forth time, the current
fuel economy will be displayed. The current fuel
economy will be up updated every two seconds.
² To reset Fuel consumed, press SET button until
the fuel consumed message is displayed and then
within five seconds press SET button.
² To reset AVERAGE FUEL ECONOMY, press the
FUEL button until average fuel economy is displayed
and within five seconds press SET button. TRIP RESET, press FUEL button and wait four
seconds press the SET button twice. This clears all
trip information and the message Trip Reset will be
displayed. This will occur only if a reset function is
currently being displayed. The reset functions:
² Fuel consumed
² Average fuel economy message
INFO button, will active a MONITORED SYS-
TEMS OK message on display if all monitored sys-
tems are operating properly. If a problem is detected,
the appropriate message will be displayed. SET button, will clear the various functions after
they have been displayed. It is used to enter the
clock set or compass variance modes. This button is
also used to reset certain trip computer functions and
the maintenance reminder message.
The EVIC display may be turned off by pressing the
TIME and SET buttons at the same time. Pressing the
buttons a second time will restore the display.
EVIC INFORMATION SOURCES
The EVIC monitors information provided by the
body controller, engine compartment node and pow-
ertrain control module. Refer to Body Diagnostic Test
Procedure Manual for test procedures. The Body Controller is a micro-controller unit
which, informs the EVIC overhead console via the
CCD bus of:
² Time of day
² Day of week
² Day of month
² Month of year
² Fuel range
² Fuel consumed
² Fuel efficiency
² Warning messages as noted in Fig. 2
The Engine Compartment Node is a microcomputer
controlled unit which, informs the EVIC overhead
console via the CCD bus of:
² Outside temperature
² Compass direction
THE FOLLOWING ARE WARNING MESSAGES:
² Low brake fluid
² Low coolant level
² Low engine oil level
The powertrain control module is a microcomputer
controlled unit which, informs the EVIC overhead con-
sole via the CCD bus of the following warning messages:
² Engine temperature high
² Voltage improper
Fig. 2 EVIC Messages and Sensors
Ä OVERHEAD CONSOLE 8C - 7
BUS ACCESSED DIAGNOSTICS
The following diagnostic test may be used to check
the integrity of the EVIC's internal connections and
operations. Refer to the Body Chassis Diagnostic Test
Procedure Manual for test procedures. MODULE RESET TEST, when the EVIC receives
this request from the DRB II, the EVIC will immedi-
ately enter into reset. DISPLAY TEST: The EVIC receives a request from
the DBR II, the EVIC will enter into a visual display
mode. Also checks the integrity of the display driver
to anode connections. The test shall consist of walk-
ing through the vertical and horizontal rows of an-
odes in the dot matrix display. SWITCH STATUS TEST, when the EVIC receives
this request from the DRB II, the EVIC will report
the open/closed status of each individual switch. FAULT BYTE TEST, when the EVIC receives this
request from the DRB II, the EVIC will report fault
status. Messages reported are:
² NO FAULT
² DISPLAY DRIVER FAULT
² EVIC MISSING MESSAGES
² POWER SUPPLY FAILURE
² FAULT IN RAM
² FAULT IN ROM
EVIC missing message implies that there may be a
system failure and/or the body controller is not pro-
viding EVIC with sufficient information. DISPLAY DRIVER FAULT, power supply failure
and fault in RAM/ROM implies that the EVIC is de-
fective.
CONSOLE REMOVAL
(1) Remove lenses (Fig. 4).
(2) Remove screws from visor tip-pin retainers.
(3) Remove screws in lens openings, after remov-
ing lamps. (4) Remove console and disconnect wires.
(5) For installation reverse above procedures.
ELECTRONIC BOARD ASSEMBLY REPLACEMENT
(1) Remove console, refer to Console Replacement
(Fig. 5).
(2) Remove six mounting screws holding bezel to
housing. (3) Remove switch assembly by pulling down
mounting tabs and swing assembly out of position. (4) Disconnect switch wiring connector and replace
electronic board assembly. (5) For installation reverse above procedures.
BEZEL/BUTTON SWITCH REMOVAL
(1) Remove console, refer to Console Replacement.
(2) Remove six mounting screws holding bezel to
housing. (3) Remove switch assembly by pulling down
mounting tabs and swing assembly out of position. (4) Disconnect switch wiring connector and remove
electronic board and switch assembly. Replace func-
tion button switch assembly. The buttons are not ser-
viceable. (5) For installation reverse above procedures.
WIRING HARNESS REMOVAL
(1) Remove console, refer to Console Replacement
(Fig. 6). (2) Disconnect wiring connector from retaining
bracket. (3) Remove screws, securing wiring to console
housing. (4) Remove push/slide switches. The reading lamp
switch buttons are not serviceable. (5) Remove lamp sockets from reflector bracket.
(6) Remove wiring.
(7) For installation reverse above procedures.
Fig. 4 EVIC Overhead Console Lens Removal
Fig. 5 EVIC Overhead Console
8C - 10 OVERHEAD CONSOLE Ä
dition exists. These messages are displayed on the
center of the instrument panel.For complete EVIC operating instructions, refer to
the Owners Manual provided with the vehicle.
EVIC BUTTON FUNCTIONS
TIME button will display:
² Time of day
² Day of week
² Day of month
² Month of year
² To set HOURS, press TIME button and within four
seconds press the SET button. An arrow will appear
on the display and point to the hours. Press and hold
the SET button to advance the hours or INFO button
to set back the hours.
² To set MINUTES, press TIME button. The arrow
will point to the minutes. Press and hold the SET
button to advance the minutes or INFO button to set
back the minutes.
² To set DAY of WEEK, press TIME button. An ar-
row will appear on the display and point to the Day.
Press and hold the SET button to move the day for-
ward or INFO button to move it backward.
² To set DAY of MONTH, press TIME button. The
arrow will point to Date. Press and hold the SET
button to advance the date or INFO button to move
it backwards.
² To set MONTH of YEAR, press TIME button. The
arrow will point to the Month. Press and hold the
SET button to advance the Month forward or INFO
button to move backward. TEMP button, pressing the Temp button will dis-
play:
² The temperature outside the vehicle
² Vehicle direction define by an eight point compass
If Compass has lost calibration or not receiving
good information from the engine compartment node,
an asterisk (*) will flash on the display and the word
calibrate will appear. Refer to Compass Calibration. FUEL BUTTON, WILL DISPLAY:
² Pressing FUEL button the first time will show, the
estimated number of miles that can be driven with
the remaining fuel. The destination to empty indica-
tion will vary every few seconds as the amount of
fuel and fuel efficiency is calculated. This function
can not be reset.
² Pressing the FUEL button second time; will dis-
play the fuel consumed.
² Pressing the FUEL button third time; will display
the average fuel economy in miles per gallon since
last reset. The display will be updated every 16 sec-
onds.
² Pressing the FUEL button forth time, the current
fuel economy will be displayed. The current fuel
economy will be up updated every two seconds. ²
To reset Fuel consumed, press SET button until
the fuel consumed message is displayed and then
within five seconds press SET button.
² To reset AVERAGE FUEL ECONOMY, press the
FUEL button until average fuel economy is displayed
and within five seconds press SET button. TRIP RESET, press FUEL button and wait four
seconds press the SET button twice. This clears all
trip information and the message Trip Reset will be
displayed. This will occur only if a reset function is
currently being displayed. The reset functions:
² Fuel consumed
² Average fuel economy message
INFO button, will active a MONITORED SYS-
TEMS OK message on display if all monitored sys-
tems are operating properly. If a problem is detected,
the appropriate message will be displayed. SET button, will clear the various functions after
they have been displayed. It is used to enter the
clock set or compass variance modes. This button is
also used to reset certain trip computer functions and
the maintenance reminder message. The EVIC display may be turned off by pressing
the TIME and SET buttons at the same time. Press-
ing the buttons a second time will restore the dis-
play.
EVIC INFORMATION SOURCES
The EVIC monitors information provided by the
body controller, engine compartment node and pow-
ertrain control module. Refer to Body Diagnostic Test
Procedure Manual for test procedures. The Body Controller is a micro-controller unit
which, informs the EVIC via the CCD bus of:
² Time of day
² Day of week
² Day of month
² Month of year
² Fuel range
² Fuel consumed
² Fuel efficiency
² Warning messages as noted in Fig. 3.
The Engine Compartment Node is a microcomputer
controlled unit which, informs the EVIC via the CCD
bus of:
² Outside temperature
² Compass direction
THE FOLLOWING ARE WARNING MESSAGES:
² Low brake fluid
² Low coolant level
² Low engine oil level
The powertrain control module is a microcomputer
controlled unit which, informs the EVIC via the CCD
bus of the following warning messages:
² Engine temperature high
² Voltage improper
8C - 14 OVERHEAD CONSOLE Ä
off, there should be continuity in the system. Start
the engine. With the engine running, the ohmmeter
should show no continuity. If the above results are
not obtained, replace the switch.
BRAKE SYSTEM WARNING LAMP
The brake warning lamp illuminates when parking
brake is applied with ignition key turned ON. The
same lamp will also illuminate should one of the two
service brake systems fail when brake pedal is ap-
plied. To test system turn ignition key ON, and ap-
ply parking brake. If lamp fails to light, inspect for a
burned out lamp, disconnected socket, a broken or
disconnected wire at switch. The lamp also lights
when the ignition switch is turned to START. To test service brake warning system, raise vehicle
on a hoist and open a wheel cylinder bleeder while a
helper depresses brake pedal and observes warning
light. If lamp fails to light, inspect for a burned out
lamp, disconnected socket, a broken or disconnected
wire at switch. If lamp is not burned out and wire continuity is
proven, replace brake warning switch in brake line
Tee fitting mounted on frame rail in engine compart-
ment below master cylinder (Fig.6 and 7). CAUTION: If wheel cylinder bleeder was opened
check master cylinder fluid level.
SEAT BELT WARNING LAMP
For testing of this system, refer to Group 8M, Re-
straint System.
MALFUNCTION INDICATOR (CHECK ENGINE) LAMP
For testing of this system, refer to the Powertrain
Diagnostic Test Procedure Manual.
MECHANICAL/ELECTRONIC CLUSTER REMOVAL
CLUSTER BEZELS REMOVAL
(1) Move gear selector to the low position.
(2) Remove five screws attaching upper bezel to in-
strument panel (Fig. 8). (3) Lift cluster bezel over steering wheel.
(4) Remove four screws attaching lower bezel to in-
strument panel. (5) Lift lower cluster bezel from instrument panel.
(6) For installation reverse above procedures.
CLUSTER MASK AND LENS REMOVAL
(1) Remove cluster bezel.
(2) Remove trip reset knob by pulling straight
back. (3) Remove five screws attaching mask and lens to
cluster. (4) For installation reverse above procedures.
Fig. 4 Combination Oil Sending Unit
Fig. 5 Combination Oil Sending Unit Test
Fig. 6 Brake Warning Lamp Switch
Ä INSTRUMENT PANEL AND GAUGES 8E - 25
CONDITION: US/METRIC MODES WILL NOT TOGGLE OR TRIP ODOMETER WILL NOTRESET
PROCEDURE
(1) Perform cluster self-diagnostics to determine if
push buttons are operational. (2) Refer to the Body Chassis Diagnostic Manual
to diagnose CCD Bus. The US/Metric toggle and trip
odometer reset are activated over the CCD Bus.
ODOMETER ADJUSTMENT
The odometer memory is no longer retained in the
cluster. This information is stored in the body con-
troller. Therefore, there is no adjustment procedure.
If the cluster is replaced odometer value will not
change. If the body controller is replaced the mileage
may be transferred using the DRB II. Refer to the
Body Chassis Diagnostic Manual for the procedure.
SWITCH AND PANEL COMPONENT SERVICE
MESSAGE CENTER REPLACEMENT
(1) Remove upper cluster bezel (Fig. 32).
(2) Remove two attaching screws (Fig. 33).
(3) Disconnect wiring connector and remove mes-
sage center. (4) For installation reverse above procedures.AIR CONDITIONING CONTROLREPLACEMENT
(1) Remove upper cluster bezel (Fig. 32).
(2) Remove two control mounting screws.
Fig. 31 Cluster Connector
Fig. 32 Cluster Bezel
Ä INSTRUMENT PANEL AND GAUGES 8E - 37
(2) The headlamps and parking lamps should turn
ON for about five seconds.
² AUTO MIRROR LED
² DARK LED
² AUTO LAMP LED
² The LED indicators blink for about 5 seconds.
² If the three indicators continue to blink consider-
ably longer than 5 seconds, then the mirror assembly
is defective. (3) The mirror should change to dim state.(a) Place shift selector in reverse (R), with igni-
tion switch ON:
² AUTO MIRROR LED indicator ON
² DARK LED indicator flashing
² Lasting about 15 seconds
(b) The mirror should slowly change to bright
state. (c) If the ignition is not turned OFF within the
15 second time period, the mirror will reset to its
previous setting.
The previous conditions are OK, the mirror is op-
erating properly. If not OK, continue with voltage tests below.
VOLTAGE TEST
To test for voltage insert voltmeter probe into wire
end of connector to contact terminal. Pin 1 ignition voltage (a) Ignition switch OFF, zero volts.
(b) Ignition switch ON, battery voltage.
Pin 2 battery voltage (a) Battery voltage at all times.
(b) No voltage, check 15 amp. fuse.
Pin 3 Ground (a) Continuity to ground.
(b) No voltage
Pin 4 Reverse over-ride (a) Ignition OFF, zero voltage.
(b) Ignition ON shift selector in Reverse (R), bat-
tery voltage. (c) Ignition ON shift selector in any position
other than Reverse (R), zero voltage.
Pin 5 Headlamp relay (a) Battery voltage at all times from headlamp
relay. (b) No battery voltage, test headlamp relay.
Pin 6 Park lamp relay (a) Ignition switch ON, battery voltage feed from
park lamp relay. (b) Ignition switch OFF, zero voltage.
(c) Ignition ON, No battery voltage test park
lamp relay.
If Voltage Test are OK, replace mirror assembly.
If not OK, refer to Wiring Diagrams manual.
8T - 8 POWER MIRRORS Ä