1992 MAZDA PROTEGE lock

DIFFERENTIAL
03UOJ2-10
03UOJ2-10
03UOJ2-10
03UOJ2-
03UOJ2-
Disassembly Note
Side bearing inner race (side opposite ring gear)
Caution
l Hold the gear case with one hand so that it does
not fall.
1. Remove the bearing inner race with the SST.
Side bearing inner race (ring gear side)
Caution
l Use pads in the vise to prevent damaging the
differential assembly.
1. Remove the bearing inner race with the SST.
Assembly Note
Side bearing inner race (Side opposite rlng gear)
1. install the speedometer drive gear.
2. Install the new side bearing inner race with the
SST.
Side bearing inner race (ring gear side)
1. Install the new bearing inner race with the SST.
Backlash of Side Gear and Pinion Gear
Measure the backlash by the following procedure.
1. Install the left and right driveshafts in the differential as-
sembly.
2. Support the driveshafts on V-blocks as shown in the figure.
3. Measure the backlash of both pinion gears.
Backlash: O-O.1 mm (O-0.004 in)
4. If not as specified, replace the differential assembly.
--I
107
52-45

FRONT AXLE M
WHEEL HUB, STEERING KNUCKLE
Preinspection
Wheel bearing play
1. Remove the wheel and tire.
2. Remove the brake caliper assembly and disc plate.
3. Position a dial indicator against the wheel hub. Push and
pull the wheel hub by hand in the axial direction and meas-
ure the wheel bearing play.
4. If the bearing play exceeds specification, check and adjust
the locknut torque or replace the wheel bearing if necessary.
Removal / Installation
d Maximum wheel bearing play: 0.05mm (0.002 in)
1. Remove in the order shown in the figure, referring to Removal Note.
2. Inspect all parts and repair or replace as necessary.
3. Install in the reverse order of removal, referring to
Installation Note.
4. After installation, check the front wheel alignment. (Refer to Section R.)
SERVIC\E, SECTION R

7 93--12? W.-L%” COTiER PIN, REPLACE
(9.5-12.9, 69-S
39-54
(4.0-5.6, 29-40) 39-64 ’ 236-319 (24.0-32.5, 174-235)
(4.4-6.0, 32-43)
66-67)
N.m (m-kg, it-lb)
23UOMX-006
1. Wheel and tire
2. Locknut
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M- 6
3. Brake caliper assembly
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section P
4. Disc plate
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section P
5. Tie rod end
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . page M- 6
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M- 6 6. Lower ball joint
7. Knuckle, wheel hub, and dust cover
Inspect wheel hub for cracks and damage
Inspect knuckle spindle for cracks and
damage
Inspect dust cover for damage and dis-
tortion
Disassembly / Inspection I
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page M- 7
M-5

M FRONT AXLE
23UOMX-0:
Removal note
Tie rod end
Caution
l Do not damage the dust boot.
1. Loosen the nut and disconnect the tie-rod end with the SST.
Installation note
Tie rod end
Caution
l Do not damage the dust boot.
1. Install the nut and secure it with the new cotter pin.
Tightening torque:
42-57 N-m (4.3-5.8 m-kg, 31-42 ft-lb)
Locknut
1, Install a new locknut and stake it, as shown.
Tightening torque:
235-319 Nnrn (24.0-32.5 m-kg, 174-235 ft-lb)
03UOMX-010
M-6

REAR AXLE M
L.3”“I”lh-” I
Removal / Inspection / Installation
1. Remove in the order shown in the figure, referring to Removal Note.
2. Inspect all parts and repair or replace as necessary.
3. Install in the reverse order of removal, referring to
Installation Note.
4. After installation, bleed the brake system, adjust the parking brake lever stroke (Refer to Section P.) and
DRUM BRAKE TYPE
Preinspection
Wheel bearing play
1. Remove the wheel and tire.
2. Position a dial indicator against the brake drum. Push and
pull the rear brake assembly by hand in the axial direction
and measure the wheel bearing play.
3. If the bearing play exceeds specification, check and adjust
the locknut torque or replace the wheel bearing if necessary.
Maximum wheel bearing play: 0.05mm (0.002 in)
66-l 17 (6.7-l 1.9, 63-66)
45-59
(4.6:6.0, 33-43)
check the rear wheel alignment (Refer to Section R.)
SEiWICE, SECTION R /
I
GA
19-26 (1.9-2.6, 14-19)
177-235
(16.0-24.0, 130-174) d
REPLACE REPLACE
(9.0-12.0,
65-67)
N.m (m-kg, ft-lb)
7RI ImAX-ni
J 3
1. Wheel and tire
2. Hub cap
3. Locknut
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-l 2
4. Brake drum
5. Hub bearing assembly
Inspect for cracks and damage
Disassembly I Assembly . . . . . . . . . . . . page M-l 3 6. Parking brake cable
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section P
7. Brake pipe
Removal Note .,.......................... page M-12
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-l 2
8. Rear brake assembly
Service ,,........................................ Section P
9. Rear spindle
Inspect for cracks and damage
M-l 1

M REAR AXLE
!O
03UOMX-01 0
0.5mm
19
Removal note
Brake pipe
Caution
l After disconnecting the brake pipe, plug it to avoid
fluid leakage.
1. Disconnect the brake pipe with the SST.
lnstallatlon note
Brake pipe
1. Tighten the brake pipe with the SST.
Tightening torque:
13-22 N*m (1.3-2.2 m-kg, 9.4-16 ft-lb)
Locknut
1. Install a new locknut and stake it, as shown.
Tightening torque:
177-236 Narn (16-24 m-kg, 130-l 74 ft-lb)
M-12

M REAR AXLE
DISC BRAKE TYPE
Preinspection
Wheel bearing play
1. Remove the wheel and tire.
2. Remove the brake caliper assembly.
3. Position a dial indicator against the wheel hub. Push and
pull the wheel hub by hand in the axial direction and meas-
ure the wheel bearing play.
4. If the bearing play exceeds specification, check and adjust
the locknut torque or replace the wheel bearing if necessary.
-I 5 Maximum wheel bearing play: 0.05mm (0.002 in)
Removal / Inspection / Installation
1. Remove in the order shown in the figure, referring to Removal Note.
2. Inspect all parts and repair or replace as necessary.
3. Install in the reverse order of removal, referring to
Installation Note.
4. After installation. check the rear wheel alianment (Refer to Section R.)
45-61
(4.6-6.2, 33-45)
-118
-12.0,
-87)
REPLACE
16-23
(1.6-2.3, 12-17)
N-m (m-kg, ft-lb]
311 InMY-nif4
1. Wheel and tire
2. Hub cap
3. Locknut
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-15
4. Brake caliper assembly
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~ Section P
5. Disc plate
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section P 6. Hub bearing assembly
Inspect for cracks and damage
Disassembly I Assembly . . . . . . . . . . . . page M-l 5
7. Dust cover
8. Rear spindle
Inspect for cracks and damage
M-14

REAR AXLE M
in)
Installation note
Locknut
1. Install a new locknut and stake it, as shown.
Tightening torque:
177-235 N#m (18-24 m-kg, 130-174 ft-lb)
Disassembly / Assembly
1. Disassemble in the order shown in the figure, referring to Disassembly Note.
2. Assemble in the reverse order of disassembly, referring to Assembly Note.
REPLACE
7RIIllMX.Ill
_ _ _ _ _
1. Hub bolt 2. Hub bearing assembly
Disassembly note . . . . . . . . . . . . . . . . . . . . . . page M-l 5
Assembly note . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-l 6
1
Disassembly note
Hub bolt
Caution
l Do not remove the hub bolts if not necessary.
l Do not reuse the hub bolts if removed.
1. Remove the hub bolts with a press.
I I
03UOMX-026
M-15

M
Removal / Installation
DRIVE SHAFT
Note
l Drain the transaxle oil before removal.
1. Remove in the order shown in the figure, referring to Removal Note.
2. Install in the reverse order of removal, referring to Installation Note.
7.8-11 N-m
(80-I 10 cm-kg,
N.m (m-kg, ft-lb]
011 InhdYJwG
1. Wheel and tire
2. Splash shield
3. Locknut
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-24
4. Stabilizer
Installation Note ..,,.....,...,........... page M-24
5. Tie rod end
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-23
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-23 6. Lower ball joint
7. Drive shaft (Left)
Removal Note ,....,., . . . . . . . . . . . . . . . . . . . . page M-23
Installation Note . .., . . . . . . . . . . . . . . . . . . . . . page M-23
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-25
8. Drive shaft (Right)
Removal Note .,.. ,., ,.... . . . . . . . . . . . . . . . . page M-23
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . .
page M-23
Overhaul . ,...................... . . . . . . . . . . . . page M-25
M-22