1992 MAZDA PROTEGE remote control

PRE-DELIVERY INSPECTION
PRE-DELIVERY INSPECTION
PRE-DELIVERY INSPECTION TABLE
Following items may be done at any time prior to delivery to your customer.
INSPECT and ADJUST, if necessary, the following items to
the specifications:
0 Glass, exterior bright metal and paint for damage
Cl Wheel lug nuts, and locks (if equipped)
88-118 N.m (9-12 m-kg, 65-87 ft-lb)
q All weatherstrips for damage or detachment
0 Operation of hood release and lock
0 Operation of trunk lid, rear hatch, and fuel lid opener
Cl With trunk open, check for spare jack, tire, tools, and
fasteners securing these items in place.
Cl Door operation and alignment
Cl Headlight aim
INSTALL the following parts:
Cl Wheel caps or rings (if equipped)
q Outside rearview mirror(s)
1 UNDER HOOD-ENGINE OFF )
INSPECT and ADJUST, if necessary, the following items to
the specifications:
0 Fuel, coolant and hydraulic lines, fittings, connections and
components for leaks
Cl Engine oil level
0 Power steering fluid level
0 Brake and clutch master cylinder fluid level
El Windshield washer reservoir fluid level
Cl Radiator coolant level
Cl Tightness of battery terminals
Cl Manual transaxle oil level
riizmiq
INSTALL the following parts:
Cl Rubber stopper for inside rearview mirror
CHECK operation of the following items:
0 Seat controls (sliding and reclining) and head restraint
Cl Folding rear seat
0 Door locks, including childproof door locks (if equipped)
Seat belts and warning system
Cl Ignition switch and steering lock
0 Inhibitor switch (ATX only)
U Starter interlock switch (clutch pedal, MTX only)
Cl All lights, including warning and indicator lamps
Cl Sound warning system
Cl Horn, wipers and washers (front and rear, if equipped)
0 Audio system (if equipped) 0 Cigarette lighter and clock
0 Sunroof (if equipped)
II Remote control outside rearview mirrors (if equipped)
Cl Power windows (if equipped)
q Heater, defroster and air conditioner at various mode
selections (if equipped)
CHECK the following items:
Cl Presence of spare fuse
0 Upholstery and interior finish
CHECK and ADJUST, if necessary, the following items:
0 Pedal height and free play of brake and clutch pedal
Pedal height mm (in) Free play mm (in)
0 Parking brake
5-7 notches/98 N (10 kg, 22lb)
UNDER HOOD-ENGINE RUNNING AT
OPERATING TEMPERATURE
CHECK the following items:
q Automatic transaxle fluid level
[I
CHECK the following items:
Cl Underside fuel, coolant and hydraulic lines, fittings, con-
nections and components for leaks
0 Tires for cuts or bruises
0 Steering linkage, suspension, exhaust system and all un-
derside hardware for looseness or damage
[I
CHECK the following items:
0 Brake operation
0 Clutch operation
Cl Steering control
Cl Operation of gauges
q Squeaks, rattles or unusual noise
Cl Emergency locking retractors
0 Cruise control system (if equipped)
1 AFTER ROAD TEST (
CHECK for necessary owner information materials.
Following items must be done just before the delivery to your customer.
q Load test battery and charge if necessary
1 Volts 1 0 Install fuses for accessories
i.. _
0 Adjust tire pressure to the specification
Load test result cl Remove seat and floor mat protective covers
(Refer to door label) 0 Vacuum and clean interior of vehicle
0 Clean outside of vehicle q Inspect installation of option parts with invoice
23UOAX-002
A-2

OUTSIDE MIRROR S
Power outside mirror does not operate
I
I VB: Battery voltage
Check RADIO 15A fuse Repair harness and replace fuse OK
Turn ignition switch ON
I.’
Check for battery voltage at terminal-wire (LIB) of NG
_ Repair harness
power outside mirror switch (Fuse box-Power outside mirror switch) OK
1
I
Disconnect power outside mirror switch connector;
check for continuity of connector terminal-wire (B) to
ground Repair harness (Power outside mirror switch-Ground)
Check power outside mirror switch
(Refer to page S-55) OK
- Replace power outside mirror switch NO
(Refer to page S-55)
Reconnect power outside mirror switch connector;
disconnect remote control mirror connector, and check
for battery voltage at terminals while operating switch
I IP
NG
_ Repair harness
(Power outside mirror switch-Power outside mirror)
VI
DOWN
LEFT
RIGHT OK
Check power outside mirror (Refer to page S-56) I I
23UOSX-016
POWER OUTSIDE MIRROR SWITCH
Inspection
1. Remove the power outside mirror switch.
(Refer to page S-56.)
2. Check for continuity between terminals with an ohmmeter.
23UOSX-04
TermIn:
-1
I I
UP 0’
LEFT 0
0
o---O: Indicates continuity

OUTSIDE MIRROR S
Rearview mirror
1. Knob cover
2. Knob
3. Inner garnish
4. Outside mirror
Inspection (Remote control) . page S-56
Disassembly . . .., ,.,...... ,., ,. . . . . . . page S-57
Assembly.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-57
5. Front door trim, Door screen Power outside mirror switch
7. Meter hood
Removal / installation . . . . . . . . . . . . . . . . . . page S-94
8. Power outside mirror switch
Inspection .,,....,..,...,..........., . . . . . . . . page S-55
23UOSX-044
Removal / Installation . . . . . . . . . . pages S-l 0, 11
6. Power outside mirror harness
. .
23UOSX-04
Disassembly of Door Mirror
1. Warm the frame and the mirror glass with a hot air blower.
2. Insert a scraper between the mirror glass and the frame.
Pry the mirror loose.
3. Remove the remaining adhesive.
Assembly of Outside Mirror
1. Warm the frame with a hot air blower.
2. Install the glass in the frame. Gently press it in to secure it.
s-57

INDEX T
INSTRUMENT CLUSTER AND SWITCHES
23UOTX-00
1. Rear window defroster switch
7. Fuel gauge sender unit
Inspection
........................... page T-21 Removal / Installation ..................
page T-73
2. Remote control door mirror switch
Inspection ................................... page T-73
Inspection
........................... page T-20 8. Hazard warning switch
3. Ignition switch
Removal / installation .................. page T-20
Removal / Installation..
........ page T-20 Inspection ................................... page T-21
Inspection ........................... page
T-2 1 9. Cruise control main switch
4. Combination switch Inspection ...................................
page T-21
Removal / installation
.......... pages T-23, 25 10. Cruise control switch
Disassembly / Assembly ..... pages T-24, 26 Removal / Installation ..................
page T-20
Inspection
........................... pages T-27, 28 Inspection ................................... page T-21
5. Instrument cluster 11. Power window main switch
Troubleshooting..
................ page T-65 Inspection ................................... page T-22
Removal / Installation
.......... page T-69 12. Power window switch
Disassembly I Assembly ..... page T-70 Inspection ................................... page T-22
Inspection
........................... page T-71 13. Panel lamp control switch
6. Water thermosensor
Inspection ................................... page T-22
Removal / Installation..
........ page T-72
Inspection ........................... page T-72
T-3

SWITCHES T
SWITCHES
STRUCTURAL VIEW
13UOfX-0'
1. Rear window defroster switch 6. Power window main switch
Inspection . . . . #. . . . . . . . . . . . . . . ..,. . . . . . . . . . . . page T-21 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-22
2. Remote control door mirror switch
7. Power window switch
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-20 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-22
3. Ignition switch
8. Cruise control switch
Removal I Installation . . . . . . . . . . . . . . . . . . page T-20 Removal / Installation . . . . . . . . . . page T-20
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-21 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-21
4. Cruise control main switch 9. Combination switch
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-21 Removal / Installation . . . . . . . . . . pages T-23, 25
5. Hazard warning switch Disassem biy / Assembly . . . . . pages T-24, 26
Removal / Installation . . . . . . . . . . . . . . . . . . page T-20 Inspection ,...,.,.,.................. pages T-27, 28
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-21 10. Panel lamp control switch
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-22
T-l 9

T SWITCHES
03UOTX-026
H&N CAP
03UOTX-02 8
03UOTX-02s
SWITCH
Removal / Installation
Ignition switch
1. Remove the negative battery cable.
2. Remove the steering column cover.
3. Remove the screw and the ignition switch.
4. Install in the reverse order of removal.
Hazard warning switch
1. Remove the meter hood.
2. Remove the screws and the hazard switch.
3. Install in the reverse order of removal.
Cruise control switch
(set/coast and resume/accel switch)
1. Remove the steering wheel cap.
2. Remove the cruise control switch as shown in the figure.
3. Install in the reverse order of removal.
Inspection
1. Check for continuity between the terminals with an
ohmmeter.
Remote control door mirror switch
CLASS DIRECTION a b c d i k I
UP o---o
0 0
1 UP
I I lo! I-l7ol
o----O: Indicates continuity
T-20

PARTS INDEX
‘I
A
ACCELERATOR CABLE ............................. F-l 14
ACCELERATOR PEDAL ............................. F-l 14
AIR CONDITIONER ...................................... u-30
A/C RELAY.. ........................................... U-56
A/C SWITCH ...........................................
U-57
COMPRESSOR.. ..................................... U-41
CONDENSER.. ....................................... U-53
CONDENSER FAN ................................. u-57
CONDENSER FAN RELAY .................... U-56
COOLING UNIT ..................................... U-38
MAGNETIC CLUTCH ............................. u-51
RECEIVER/DRIER .................................. U-52
REFRIGERANT PRESSURE SWITCH.. .. U-55
AIR FLOW METER ..................................... F-l 68
AIR VALVE.. ................................................ F-l 16
ALTERNATOR .............................................. G-10
ANTENNA FEEDER
AUDIO
....... .......................................................................................... T-i;
AUTOMATIC TRANSAXLE ............................. K-l
2-4 BRAKE BAND ................................ K-l 97
3-4 CLUTCH.. ....................................... K-l 87
ACCUMULATORS ................................ K-l 67
ATF ....................................................... K-135
ATF THERMOSENSOR ........................ K-142
BEARING COVER ASSEMBLY ............ K-208
CLUTCH ASSEMBLY ........................... K-l 72
CONTROL VALVE BODY.. .....
K-21 0,224,234
DIFFERENTIAL ..................................... K-236
DRIVE PLATE.. ..................................... K-267
EC-AT CONTROL UNIT ....................... K-144
HOLD SWITCH ..................................... K-140
HYDRAULIC CIRCUIT .......................... K-278
IDLER GEAR ........................................ K-203
INHIBITOR SWITCH ............................. K-l 41
LOW AND REVERSE BRAKE .............. K-192
MAIN CONTROL VALVE BODY .......... K-220
OIL COOLER.. ...................................... K-265
OIL PUMP ............................................
K-169
OIL SEAL ..............................................
K-209
ONE-WAY CLUTCH 2
CARRIER HUB ASSEMBLY ............... K-185
OUTPUT GEAR .................................... K-206
P RANGE SWITCH.. ............................. K-271
PREMAIN CONTROL VALVE BODY .a. K-218
PULSE GENERATOR ........................... K-142
SELECTOR LEVER ............................... K-272
SHIFT MECHANISM ............................. K-269
SHIFT-LOCK ACTUATOR
..................... K-271
SMALL SUN GEAR AND
ONE-WAY CLUTCH 1 ........................ K-l 82
SOLENOID VALVE.. ............................. K-l 43
SPEEDSENSOR .................................. K-l 43
THROTTLE CABLE .............................. K-l 37
TORQlJE CONVERTER.. ...................... K-l 66
TRANSAXLE UNIT. ......... K-149,153,246,261 UPPER CONTROL VALVE BODY.. ..... K-215
BACK-UP LIGHT SWITCH..
..........................
BATTERY T;4;
- .......................................................
BLOWER UNIT ............................................
U-23
BRAKE FLUID.. .............................................. P-8
BRAKE MASTER CYLINDER. ...................... P-10
BRAKE PEDAL ...............................................
P-8
C
CALIPER .................................................. P-21,26
CARGO COMPARTMENT LAMP ................. T-54
CENTRAL PROCESSING UNIT..
.................. T-55
CHARCOAL CANISTER ............................. F-l 41
CHECK VALVE (TWO-WAY) .......................
CHECK-AND-CUT VALVE - .......................... ;-;b$
CIRCUIT OPENING RELAY.. ...................... F-129
CLUTCH COVER ......................................... H-l 7
CLUTCH DISC ............................................. H-l 7
CLUTCH FLUID ............................................. H-4
CLUTCH MASTER CYLINDER.. .................... H-7
CLUTCH PEDAL ............................................ H-5
CLUTCH RELEASE CYLINDER..
................. H-12
CLUTCH SWITCH (MTX) ............................ F-l 72
COMBINATION SWITCH .............................. T-23
COWL GRILLE ............................................. S-53
CRUISE CONTROL UNIT.. ...................... T-78,85
D
DASHBOARD ............................................... S-94
DASHPOT ................................................... F-l 42
DISTRIBUTOR .............................................. G-20
DOOR LOCK TIMER UNIT ........................... T-17
DOOR MIRROR ............................................ S-54
REMOTE CONTROL MIRROR ............... S-56
REMOTE CONTROL MIRROR SWITCH. S-55
DOOR SPEAKER .......................................... T-98
DRIVE SHAFT.. ....................................... M-l 7,21
DRL RELAY.. ................................................ T-18
DRL RESISTOR ............................................ T-46
DUAL PROPORTIONING VALVE..
............... P-l 6
DYNAMIC CHAMBER ................................ F-l 12
E
ELECTRIC COOLING FAN SYSTEM ........... E-13
ENGINE (B6 & BP SOHC) ........................... Bl-2
CAMSHAFT ..........................................
Bl-58
CAMSHAFT PULLEY ...........................
Bl-65
CONNECTING ROD ............................. 81-63
PI-I

Z-Gl-4 Reading Wiring Diagrams
System circuit diagram/connector diagram
l These show the circuits for each system, from the power supply to the ground. The power supply side
is on the upper part of the page, the ground side on the lower part. The diagrams describe circuits with
the ignition switch off.
Below is an explanation of the various points in the diagram.
) Indicates operating conditions for switches.
The prefix letter indicates the system in which
:he connector is used.
JB: Joint box connections
X : Common connectors
A : Charging system/starting system
connectors
B : Engine control system connectors
C : Gauge control system connectors
D : Wiper system connectors
E : Lighting system connectors
F : Signal system connectors
G : Air-conditioning system connectors
H : Transmission control system
connectors
I : Interior lamp system connectors
J : Audio/radio connectors
K : Power window/power door lock system
connectors
L : Remote control mirror system
connectors
M : Sliding sunroof system connectors
N : Power steering/4-wheel steering
system connectors
0 : Anti-lock brake system connectors
P : Power seat/seat heater system
connectors
Cl : Auto cruise control system connectors
R : Auto adjusting suspension system
connectors
S : Passive shoulder belt control/air bag
system connectors
T : Others
Y : Ground connector
- .
1

\\‘
IGNITION SYSTEM l ENGINE CONTROL 9 harness ground is represented differently
:han a unit ground.
Types of grounds Symbol
Harness
I
-
-
-
-
‘“G:
si-
P
7:’
.I
I
I
.i
-
-
-
f
9
Tiii
zs
LL
Y
a
EE
-