1992 MAZDA PROTEGE lock

N MANUAL STEERING
Removal note
Steering wheel
Remove the steering wheel with a suitable puller.
Caution
l Do not try to remove the steering wheel by hitting
the shaft with a hammer. The column will collapse.
I
03UONX-011
Disassembly / Assembly
1. Reassemble in the order shown in the figure, referring to Disassembly Note.
2. Assemble in the reverse order of disassembly, referring to Assembly Note.
REPLACE
22-27 (2.2-2.8, 18-20)
@ 18-27 (1.8-2.7, 13-20)
N.m (m-kg, &lb)
311 I”hlY.nl’ L”““l .,. “,
2
1, Steering lock assembly 7. Tilt lever bracket
Disassembly Note . . . . . . . . . . . . . . . . . . . . . . page N-l 1 8. Fixing bolt (Universal joint/Intermediate shaft)
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page N-l 2 9. Intermediate shaft
Assembly Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page N-l 2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page N-l 1
2. Coating plate 10. Fixing bolt (Steering shaft/Universal joint)
3. Bolt 11. Universal joint
4. Adjusting bolt Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page N-l 1
5. Adjusting lever
12. Steering shaft assembly
6. Adjusting nut Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page N-l 1
N-10

MANUAL STEERING N
13UONX-01
23UONX-05
POSITION
1 SGONX-Oi
23UONX.01 I1
Disassembly note
Steering lock assembly
Use a chisel to make a groove in the head of the steering lock
mounting bolts. Remove the bolts with a screwdriver; then re-
move the steering lock assembly.
Caution
l Secure the shaft in a vise protected with brass pads
or cloth.
Inspection
Check for the following and replace the assembly if necessary.
Steering shaft assembly
1. Column bushing wear.
2. Steering shaft length.
Specified length: 558.3~560.3mm (21.98-22.06 in)
3. Tilt operation.
(1) Verify that the adjusting lever moves smoothly from un-
lock position to lock position.
(2) Verify that the steering shaft is fixed firmly when the ad-
justing lever is locked.
Intermediate shaft, Universal joint
Universal joint looseness, abnormal noise, or sticking.
N-l 1

N MANUAL STEERING
1 I
13UONX-033
Steering lock assembly (ATX)
Verify that the cable connector does not move when the key
is in the LOCK position and that it moves freely with the key
in other positions.
Assembly note
Steering lock assembly
Install the steering lock assembly on the jacket. Install new
steering lock mounting bolts, and tighten them until the heads
break off.
I 13UONX-034
N-12

MANUAL STEERING N
Disassembly
1. Disassemble in the order shown in the figure, referring to Disassembly Note.
23UONX-017
1. Tie rod end 12. Pinion protector
Disassembly Note . . . . . . . . . . . . . . . . . . . . . . page N-l 6 Disassembly note ,.,..,.............,... page N-16
2. Boot wire
3. Boot clip
4. Boot
5. Tie rod
Disassembly Note . . . . . . . . . . . . . . . . . . . . . .
6. Washer
7. Locknut
8. Adjusting cover
9. Spring
10. Pressure pad plate
11. Pressure pad 13. Oil seal
14. Snap ring cap
15. Snap ring
16. Pinion
page N-16 Disassembly Note ,....,,.............,. page N-l 7
17. Rack
Disassembly
Note . . . . . . . . . . . . . . . . . . . . . . page N-l 7
18. Bushing
19. Mounting bracket and rubber
Disassembly Note . . . . . . . . . . . . . . . . . . . . . . page N-17
20. Gear housing .
N-15

N MANUAL STEERIN
93GONX-007
23UONX-01 I
c-7
23UONX-01
63U 1 OX-089
Disassembly note
Steering gear and linkage
1, Secure the mounting part of the removed gear and linkage
in a vise.
Caution
l Be sure to insert a soft, protective material between
the part and the jaws of the vise.
Tie rod end
1. Make a matching mark on the tie rod threads for proper
reassembly.
Tie rod
1. Uncrimp the locking washer.
2. After wrapping the rack in a rag and securing it in a vise,
remove the tie rod from the rack.
Pinion protector
1. Hit the rim of pinion protector with a plastic hammer gently
from under to remove it.
I m-
I
93GONX-067
N-16

MANUAL STEERING N
Assembly
Assemble in the order shown in the figure, referring to Assembly Note.
REPLACE 1 J REPLACE
REPLACE
N.m (m-kg, ft-lb)
7% lilNXA7
----. .,. --
1. Gear housing 11. Pressure pad plate
Assembly Note... . . . . . . . . . . . . . . . . . . . . . . . . page N-20 12. Spring
2. Mounting bracket and rubber 13. Adjusting cover
Assembly Note. . . . . . . . . . . ,, ,....,.... ,, . . page N-20 Assembly Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page N-21
3. Bushing 14. Locknut
4. Rack Assembly Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page N-21
Assembly Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page N-20 15. Washer
5. Pinion gear Assembly Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page N-22
Assembly Note. . . . . . . . . . . . . . . . . . . . . . . . . . . page N-20 16. Tie rod
6. Snap ring Assembly Note.. . . . . . . . . . . . . . . . . . . . . . . . . . page N-21
Assembly Note... . . . . . . . . . . . . . . . . . . . . . . . . page N-20 17. Boot
7. Snap ring cap Assembly Note... . . . . . . . . . . . . . . . . . . . . . . . . page N-22
8. Oil seal 18. Boot wire
Assembly Note.. . . . . . . . . . ,.. . . . . . . . . . . . . . page N-20 19. Boot clip
9. Pinion protector 20. Locknut
Assembly Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page N-21 21. Tie rod end
IO. Pressure pad Assembly Note.. . . . . . . . . . . . . . . . . . . . . . . . . . page N-22
Assembly Note.. . . . . . . . . . . . . . . . . . . . . . . . . . page
N-21
N-19

MANUAL STEERING N
93GONX-018
23UONX-02
I 23UONX-02
23UONX-026
23UONX-02
Pinion protector
1. Press the pinion protector onto the gear housing with the
SST as shown in the figure.
Pressure pad and adjustment cover
1. Install so that the pressure pad correctly contacts the rack.
2. Apply a coat of sealant to the threads of the adjusting cover.
Adjusting cover and locknut
1. Apply sealant to the adjusting cover.
2. After tightening the adjusting cover to a torque of 4.4-6.4
N-m (45-65 cm-kg, 39-56 ft-lb), loosen it about
5O -35” from that position. Add then tighten the locknut
securely.
Locknut tightening torque:
39-49 N-m (4.0-5.0 m-kg, 29-36 ft-lb)
2. Measure the pinion torque with the SST.
Pinion torque: Neutral position f 90’
0.9-l .3 N*m (9-13 cm-kg, 7.6-l 1.3 in-lb)
[Pull scale reading: 900-1,300 g, 31.6-45.9 oz]
Any other position
1.5 N-m or less (15 cm-kg, 13 in-lb or less)
[Pull scale reading:
1,500 g or less (52.95 02 or less)]
Tie rod
1. Attach new washers to the left and right tie rods, and then
screw them onto the rack.
2. Using a wrench, tighten the left and right tie rod to the speci-
fied torque.
Tightening torque:
108-128 N-m (1 l-13 m-kg, 80-94 ft-lb)
N-21

ENGINE SPEED SENSING POWER STEERING N
ENGINE SPEED SENSING POWER STEERING
PREPARATION
SST
19 6032 306
Nrench, plug For
removal and
installation of
Plug 49 8032 312
Protector, slipper
seal For
installation of seal
ring
$9 B032 314
Yipper seal
ormer For
form of seal ring 49 F032 303
Handle
19 8032 315
nstaller, oil seal For
installation of oil
seal 49 8032 309
Installer body,
pinion seal For
installation of
oil seal
49 B032 316
Support block,
Pul For
removal of oil
seal & bearing 49 8032 310
Protector, pinion
seal For
installation of
oil seal
49 8032 317
Remover, bearing
& oil seal For
removal of oil
seal & bearing 49 8032 311
Protector, slipper
seal For
installation of
pinion shaft
49 GO30 797
Handle For
installation of
pinion seal 49 8032 320
Wrench For
removal and
installation of
adjustment cover
locknut
49 0180 5108 For 49 8032 321 For
measurement of hermetic
Attachment,
preload ,+&--I pinion torque Adapter
Q inspection
^
49 8032 305
Holder, power
steering pump For
installation of oil
N-23