1991 MITSUBISHI ECLIPSE specifications

-
STEERING - Specificdions
i’.g=s
“,.
itemsSpecifications
Oil pump pressure
MPa (psi.)
Pressure gauge valve closed7.5-8.2 (1,067-1,166)
Pressure gauge valve opened0.8-I .O (114-142)
Oil pressure switch operating pressure
MPa (psi1Oil pressure switch contacts closed (continuity)
1.5-2.0 (213-284)Oil pressure switch contacts opened (no continuity)
0.7-1.2 (100-171)Total pinion torque
Nm
(in.lbs.)0.6-I .3 (5-l 1)Tie-rod joint swing resistance
N (Ibs.18-20 (1.9-4.6)Tie-rod joint swing torque
Nm
(in.lbs. 12-5 (17-43)
LimitSteering wheel free play (when hydraulic operation)
30
(1.2)mm (in.)Variation of tie rod end ball joint shaft direction
mm
(in.) 1.5 (.059)
Oil pump pressure
Pressure gauge valve openedMPa (psi)1.5 (213)Space between vane and rotor
mm
(in.)0.06 i.0024)Shaft backlash of pump body bushing and pulley assembly
0.1
i.004)mm (in.)
TORQUE SPECIFICATIONSNlSCC--
c.ItemsSteering wheel and shaft
Steering wheel lock nut
Lower bracket
Tilt bracket installation bolt
Joint assembly
Column support
Column tube clamp
Manual steering gear box
Joint assembly to gear box
Tie rod end to knuckle
Stay to crossmember
Stabilizer bar bracket
Front roll stopper insulator nut
Center member to body
Front exhaust pipe to rubber hanger
Front exhaust pipe mounting bolt
Front exhaust pipe mounting nut
Gear box mounting bracket to crossmember
Tie rod end lock nut
Tie rod to rack
Rack support cover locking nut
Top plug locking nutNmftlbs.35-45
25-33
8-12
6-9
8-12
6-9
15-2011-148-12
6-9
4-5
3-4
15-20 a11-1424-34
17-25
70-8051-58
30-4222-30
50-6536-47
80-l 0058-72
IO-157-l 1
30-4022-29
30-4022-29
60-8043-58
50-5536-40
80-10058-72
50-7036-51
50-7036-51

19-4STEERING - Specifications
ItemsNmIft.lbs.Power steering gear box
Joint assembly
Pressure hose to gear box
Return tube to gear box
Tie rod end to knuckle
Stay to crossmember
Stabilizer bar bracket
Front roll stopper insulator nut
Centermember to body
Front exhaust pipe to rubber hanger
Front exhaust pipe mounting bolt
Front exhaust pipe mounting nut
Gear box mounting bracket to crossmember
Tie rod end lock nut
Tie rod to rack
Feed tubes
End plugPinion and valve assembly to self-locking nut
Rack support cover locking nut
Valve housing installation bolts
Power steering oil pump
Pressure hose to oil pump
Oil pump to oil pump bracket
Heat protector installation nut
Oil pump bracket to engine
1.8L Engine
Front side
Left side2.0L DOHC Engine
Oil reservoir installation bolt
Oil reservoir bracket installation bolt
Pump cover to pump body
Suction connector to pump body
Connector to pump body
Terminal assembly to pump body
ower steering hoses
Cooler tube to body
Cooler tube to hood lock stay
Cooler tube clamp
Return tube to body
Pressure tube to gear box
Return tube to gear box
Pressure hose to body
Pressure hose to oil pump
Pressure hose to pressure tube
Pressure hose bracket11-14
9-13
9-13
17-25
51-58
22-3036-47
58-72
7-11
22-29
22-29
43-58
36-4058-72
9-13
36-51
14-22
36-51
12-19
15-2012-18
12-18
24-34
70-80
30-42
50-65
80-100
10-15
30-40
30-40
60-80
50-55
80-10012-18
50-70
20-30
50-7017-26
14-21
10-1535-45
25-33
9-14
7-1027-41
20-3025-33
18-24
25-33
18-24
9-14
7-109-14
7-1018-22
13-16
6-104-7
50-7036-51
25-3018-22
9-14
7-104-6
29-43
3.0-4.5'2-3
9-14
7-1012-18
9-13
12-18
9-13
9-14
7-1014-21
IO-15
30-4022-29
9-14
7-10

TRANSAXLE ’
MANUAL AND AUTOMATICCONTENTS
;-AUTOMATICTRANSAXLE
.....................................................137ANNULUS GEAR AND TRANSFER DRIVE GEAR SET (F4A22)..........315ANNULUS GEAR AND TRANSFER DRIVE GEAR SET(F4A33.W4A33)...........................................................................................317CENTERDIFFERENTIAL(W4A33).............................................................329DIFFERENTIAL............................................................................................319ENDCLUTCHASSEMBLY.........................................................................309EXTENSIONHOUSINGASSEMBLY(W4A33).........................................337FRONTCLUTCHASSEMBLY....................................................................302FRONTOUTPUTSHAFT(W4A33)...........................................................332GENERALINFORMATION.........................................................................137KICKDOWNSERVO....................................................................................322LOW-REVERSEBRAKE..............................................................................323OILPUMP...................................................................................................299PLANETARYGEARSET............................................................................311PLANETARYGEARSET............................................................................313REARCLUTCHASSEMBLY(F4A22)........................................................304REARCLUTCHASSEMBLY(FQA33sW4A33)............................................307SERVICEADJUSTMENTPROCEDURES..................................................Drive
Shaft,OilSealsReplacement....................................................;;;
InhibitorSwtchAdjustment................................................................21 1KeyInterlockMechanismCheck.....................................................KrckdownServoAdjustment..................................zii..............................
LinePressureAdjustment...................................................................213
ReducingPressureAdjustment.........................................................214Selector Lever Operation Check........................................................210ShiftLockMechanismCheck...............................................................21 1SpeedometerCableReplacement.........................................................Throttle-posltipn Sensor Adjustment.................................................z2:
TransaxleFluIdLevelInspectIon......................................................209
TransaxleFluidReplacement.............................................................209
SPECIALTOOLS.........................................................................................SPECIFICATIONS........................................................................................;“5”9
GeneralSpeclficatlons..................................................................1%Lubricants..................................................................................Sealants and Adhesives..............................................................izi
Serwce Speclflcatlons..................................................159...............Spacer andSnapRing.,.,.............................................................Spacer Set..................................................................1::Torque Speclflcatlons...........................................166Valve Body Spring Identification Chart.....................
.................160
SPEEDOMETERGEARASSEMBLY..........................................................TRANSAXLEASSEMBLY(WA22)............................................................zTRANSAXLE
ASSEMBLY(F4A33.W4A33)................................................TRANSAXLECONTROL.............................................................................;;;TRANSAXLE
OILCOOLER........................................................................TRANSFER..................................................................................................fg
TRANSFERASSEMBLY.............................................................................333TRANSFERCASEADAPTERSUBASSEMBLY(W4A33).......................339TRANSFER CASE SUB ASSEMBLY (W4A33)341TRANSFER SHAFT (F4A33)TROUBLESHOOTING..................................................................................................................................................................................................f;;VALVE
BODY.............................................................................................324
MANUAL TRANSAXLE .......................................2CLUTCHHOUSINGASSEMBLY...............................................................DIFFERENTIAL ASSEMBLY ,....._................................................................E
5TH-SPEEDSYNCHRONIZERASSEMBLY...............................................42GENERALINFORMATION.........................................................................2.-.INPUTfj,-,A,TASSEMBLY.....................................................INPUTSHAFTASSEMBLY.....................................................;
INTERMEDIATE GEAR ASSEMBLY..........................................................56OUTPUT
SHAFT ASSEMBLY....................................................................61SERVICEADJUSTMENTPROCEDURES..................................................DriveShaftOilSealsReplacement......................................................;;Speedometer Cable Replacement.........................................................
Transaxle Oil Level
InspectIon..............................................................‘liTransaxle Oil Replacement....................................................................
I3
SHIFTLEVERASSEMBLY.........................................................................SHIFTRAILSANDFORKS........................................................................g
SPECIALTOOLS.........................................................................................SPECIFICATIONS........................................................................................1:
General Specifications5Lubricants..........................................................................................................................................................................10Sealants and Adhesives
Service Specifications
....................................................................................................................................................1:Snap Ring (for Adjustment) and Spacer...............................................
Torque Specifications.............................................................................
i
SPEEDOMETERGEARASSEMBLY..........................................................TRANS&G.E................................................................................................zTRANSAXLEA!jSEMBLY
........................................................i?3TFlANSAXLEASSEMBLY........................................................TRANSAXLECONTROL.............................................................................g
TROUBLESHOOTING..................................................................................12
MANUAL TRANSAXLE ......................................BACKUPLIGHTSWITCH...........................................................................g
CENTERDIFFERENTIAL.............................................................................103CLUTCHHOUSINGASSEMBLY...............................................................DRIVE BEVEL GEAR ASSEMBLY;g
...... .......................................................DRIVENBEVELGEARASSEMBLY...................................a......................EXTENSIONHOUSINGASSEMBLY.........................................................;g
5Tf.jSPEEDSYNCHRONIZERASSEMBLY...............................................101
FRONTDlFFERENTlAL...............................................................................106
FRONTOUTPUTSHAFTASSEMBLY......................................................106
GENERALI~~~~MATN)N...............................................................,.,.......66INPUTSHAFTASSEMBLY........................................................................l~ER,“,EDlATEGEARASSMBLY..........................................................;;i
SERVICEADJUSTMENTPROCEDURES..................................................Drive Shaft Oil Seals Replacement......................................................;;Speedometer Cable Replacement.........................................................
Transaxle
Ojl Level lnspectlon..............................................................;l
Transaxle 011 R~pb33ment....................................................................79Transfer
OilSealReplacement.............................................................80
SHIFTLEVERASSEMBLY.........................................................................SHIFTRAILASSEMBLY............................................................................,z
SPECIALTOOLS.........................................................................................76
SPECIFICATIONS........................................................................................6g
GeneralSpecifications...........................................................................6g
Lubricants...............................................................................................75
SealantsandAdhesives........................................................................76
ServiceSpecifications............................................................................6gSnap Ring (for Adjustment) and Spacer...............................................7 o
TorqueSpecifications.............................................................................74
SPEEDOMETERGEARASSEMBLY..........................................................TRANSAXLE................................................................................................1:TRANSAXLEASSEMBLY...........................................................................86TRANSAXLE
CONTROL
.............................................................................TRANSFER...............................................................................................
g.._TRANSFERA!333lBLY.............................................................................,24
TRANSFERCASEADAPTERSUBASSEMBLY.......................................131TRANSFERCASESUBASSEMBLY.........................................................TR,,UBLES,,OO,,NG..................................................................................1;;

MANUAL TRANSAXLE - Specifications
SPECIFICATIQNS
3ENERAL SPECIFICATIONS
ItemsModel
Applicable engine
TypeGear ratio
1 st2nd3rd
4th5th
Reverse
Final reduction ratio
Speedometer gear ratio (driven/drive)
Oil quantityliters (qts.)
SERVICE SPECIFICATIONShl22CBA
”
.,NZlCA-ASpecifications
1TF5M22-1
-VFWF5M22-2-VPZV
46374G63-DOHC
5-speed transaxle5-speed transaxle
floor shiftfloor shift
3.363
3.363
1.947
1.9471.285
1.285
0.9390.939
0.756
0.7563.0833.083
4.3224.322
29136291361.8 (1.9)1.8 (1.9)
F5M33-2-SPA!4G63-DOHC (Turbo)5-speed
trzinsaxlefloor shift.-~,3.090
1.833
1.217
0.888
0.7413.166
4.153
291362.2 (2.3)
ItemsStandard value
Transaxle
Input shaft end play
Input shaft front bearing end play
Input shaft rear bearing end play
Intermediate gear bearing end play
Intermediate gear preload
Output shaft preload
Differential
Differential case preload
Differential pinion backlash
LimitSpecifications
o-0.05 (O-.002)
0.01-0.12 (.0004-.005)
0.01-0.09 (.0004-.004)
0.01-0.14 (.0004-,006)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.025-0.150 LOO1 -.006)mm (in.)
Synchronizer ring and clutch gear clearance0.5 (.02)

MANUAL TRANSAXLE Part name
Spacer (F5M22)
(For adjustment of intermediate gear preload)
Spacer (F5M33)
:For adjustment
ofintermediate
gearpreload)
ipacer
=or adjustment of output shaft preload)Thickness mm (in.)
~ye~~~~tionPart No.
0.68 t.0268)68
MD735663 ’
0.71(.0280)71MD7356640.74(.0291)
74
MD7356650.77(.0303)
77MD7356660.80
LO31 5)80M D723307
0.83f.0327)
83M
D723308
0.86
i.0338)86MD7233090.89
i.0350)89MD72331 00.92
i.0362)92MD72331 10.95(.0374)
95MD72331
20.98
i.0394)98MD72331 3
1 .Ol(.0398)01MD7233141.04(.0409)
04MD72331
51.07(.0421)
07MD72331
6
1 .I0(.0433)10MD72331 71.13(.0445)
13MD72331 8
1 .16i.0457)16MD72331 91.19(.0468)
19MD7233201.22(.0480)
22MD723321
1.25t.0492)
25M
D723322
1.28(.0504)
28
MD723323
1.31(.0516)31MD7233241.34(.0527)
34
MD7233251.37(.0539)
37M
D723326
0.80
LO31 5)80MD7241 420.83(.0327)83MD7241
430.86t.0338)
86MD7241 44
0.89(.0350)
89MD7241
450.92(.0362)
92MD7241 46
0.95f.0374)
95MD7241
470.98
i.0386)98MD7241 48
1 .Ol(.0398)01MD7241 491.04(.0409)
04MD7241
501.07
i.0421)07MD7241 511.10
l.0433)10MD7241 52
1 .I3i.0445)13MD7241 531.16(.0457)
16MD7241 54
1.19
l.0468)19MD7241 551.22
i.0480)22MD7241 56
1.25(.0492)
25MD7241
571.28(.0504)
28MD7241 58
1.31LO51 6)31MD7241 591.34(.0527)
34MD7241
601.37
i.0539)37MD7241 610.83(.0327)
83
MD7209490.86
i.0338)86M D720950
0.89
i.0350)89MD720951

21-8MANUAL TRANSAXLE - Specifications
Part name
Spacer
(For adjustment of output shaft preload)spacer(F5M33)
For adjustment of output shaft preload)
ipacer'or adjustment of differential case preload)Thickness mm (in.)
~dyemnt$j~at'on0.92
(0362)92
0.95
(0374)95
0.98 (.0386)98
1 .Ol t.0398)
011.04 (.0409)041.07 (.0421)071.10
(0433)101
.I3 (0445)13
1 .16 (0457)161
.I9 (0468)191.22 (.0480)22
1.25 (.0492)25
1.28
(0504)28
1.31
(0516)311.34 (.0527)34
0.83
(0327)83
0.86
(0338)86
0.89
(0350)89
0.92
(0362)92
0.95 (.0374)95
0.98
(0386)98
1 .Ol
l.0398)011.04 (.0409)041.07
(0421)07
1 . 10 (.0433)J1
.I3 (0445)D1.16 (.0457)
K1
.I9 (0468)L1.22 (.0480)
G1.25 (.0492)M
1.28 (.0504)
N1.31 (.0516)
E1.34 (.0527)0
0.80 (.0315)80
0.83 (.0327)83
0.86 (.0338)86
0.89
(0350)89
0.92 (.0362)92
0.95 (.0374)95
0.98 (.0394)98
1 .Ol t.0398)011.04
i.0409)041.07 (.0421)07
1
.I0 (0433)J1
.I3 (0445)D1
.I 6 (.0457)K
1 .19 (0468)LPart No.
MD720952
MD720953
MD720954
MD720955
MD720956
MD720957
MD720958
MD720959
MD720960M
D720961
MD720962
MD712346MD71 2347M
D7 12348MD71 2349
MD720937M
D720938
MD720939
MD720940MD720941
MD720942
MD720943M
D720944
MD720945
MD710454
MD700270MD71 0455
MD710456MD700271
MD710457
MD710458
MD706574
MD710459MD727661
MD720937
MD720938
MD720939M
D720940MD720941
MD720942
MD720943
MD720944
MD720945MD71 0454
MD700270
MD710455
MD710456

MANUAL TRANSAXLE - Specifications
Part name
Spacer
(For adjustment of differential case preload)
Spacer
(For adjustment of differential pinion backlash)
TORQUE SPECIFICATIONSThickness mm (in.)
1.22 f.0480)
1.25 (.0492)
0.75-0.82
(.0295-.0323)
0.83-0.92
(.0327-.0362)
0.93- 1 .oo
(.0366-.0394)
1.01-1.08
(.0398-.0425)
1.09-1.16
(.0429-.0457)Identification
symbol
GM
-
-
-
-Part No.
MA180862MA1
80866MA1 80875MA1 86876
Items
Nm
Shift lever to lever (A)
19-28
Lever (A) to bracket assembly
17-26
Drain plug
30-35Filler plug
30-35Starter motor mounting bolt
27-34
Transaxle bracket
60-80Shift lever knob
4.5-7.5
Shift cable and select cable to body9-14
Shift lever assembly to body
9-14
Automatic seat belt guide ring attaching bolt17-26
Clutch release cylinder mounting bolt
15-22
Clutch tube to transaxle assembly
15-22
Transaxle mount bracket to transaxle
60-80Shift cable and select cable to transaxle15-22
Under cover
9-13
Transaxle mounting bolt [12 mm (.47 in.) diameter
bolt143-55
Transaxle mounting bolt [IO mm (.40 in.) diameter
bolt130-35Transaxle mounting bolt
[8 mm (.31 in.) diameter bolt]IO-12Tie rod end to knuckle
24-35
Lower arm ball joint to knuckle
60-72Bell housing cover
IO-123ear cover bolt
15-223ackup light switch
30-35
loppet plug30-42
jpeedometer sleeve bolt3.0-5.0nput shaft lock nut
140-160ntermediate lock nut
gear
140-160
3everse idler gear shaft bolt
43-55
rransaxle case tightening bolt
35-42
stopper bracket bolt
15-22
qestrict ball assembly30-35
ft.lbs.
13-2012-18
22-25
22-25
20-2543-58
3-5
7-10
7-1012-19
11-16
11-1643-58
11-16
7-1032-39
22-25
7-9
17-25
43-52
7-9
11-1522-25
22-302.5-3.5
102-I 15
102-11532-39
26-3011-15
22-25

MANUAL TRANSAXLE - Specifications
ItemsNm
ftlbs.Reverse shift lever assembly attaching bolt
15-2211-15
Bearing retainer bolt15-2211-15
Differential drivegear
bolt
130-14094-101Interlock plate bolt
20-2715-19
Select lever assemblymountingbolt15-2211-15
LUBRICANTS
NZlCD-A
ItemsManual transaxle oil
Drive shaft oil seal lipSpecified lubricant
MOPAR Hypoid gear oil or equivalent
API classification GL-4 or higher
MOPAR Hypoid gear oil or equivalent
API classification GL-4 or higherQuantity lit. (qts.)
1.8 (1.9) 2.2 (2.3)’
As required
Shift lever bushingMOPAR Front Wheel Bearing Grease
Part No. 3837794 or equivalentAs required
SEALANTS AND ADHESIVES
NZlCE-A
IItemsSpecified sealants and adhesivesITransaxle case-clutch housing mating surfacesMitsubishi genuine Part No.
MD997740 or equivalent
Transaxle case-rear cover mating surfaces
Differential drive gear bolts
Bearing retainer screw (flush head screw)MOPAR Part
No.4318031 or MOPAR Part No.4318032or equivalent
Air breather
IMOPAR Part
No.4318025 or equivalent