1991 MITSUBISHI ECLIPSE oil

21-84MANUAL TRANSAXLE - Transaxle
r) ’TransaxlellKfil1
SERVICE POINTS OF REMOVALN21MBAV4. DISCONNECTION OF CLUTCH RELEASE CYLINDER/
12. TIE ROD
END/l4. LOWER ARM BALL JOINT
Refer to
P.21-21.15. DISCONNECTION OF DRIVE SHAFT
Insert a pry bar between the transaxle case and the drive
shaft, and then pry the drive shaft from the transaxle.
Caution
1.Do not pull on the drive shaft; doing so will damage
the inboard joint; be sure to use the pry bar.
2.Do not insert the pry bar so deep as to damaged theoil seal.

(1) Take out the drive shaft by lightly tapping the drive shaftT.J. case with a plastic hammer.
NOTERemove the drive shaft with the hub and knuckle, etc.,
as an assembly.
Caution
1. Removing the drive shaft from the,, outboa,rd
joint side can cause damage to the inboard joint.Always use a plastic hammer, etc., to remove
the drive shaft.
2. Tapping on the center bearing can damage it.
Never tap on the bearing.
(2) Keep the removed drive shaft as far away from the
transaxle case as possible, and secure (by using rope,
etc.) the joints to the body so that it does not fall.
17. REMOVAL OF FRONT EXHAUST PIPE
Refer to GROUP
1 l-Exhaust Pipe and Main Muffler.
18. REMOVAL OF TRANSFER ASSEMBLY
Refer to
P.21-85.23. REMOVAL OF TRANSAXLE ASSEMBLY
Refer to
P.21-22.
SERVICE POINTS OF INSTALLATION!’23. REMOVAL OF TRANSAXLE ASSEMBLY
Refer to
P.21-22.15. INSTALLATION OF DRIVE SHAFT
Refer to
P.21-22.7. INSTALLATION OF STARTER
Refer to
P.21-22.
NZlMDAQ

MANUAL TRANSAXLE - Transfer24-85
TRANSFER
--- REMOVAL AND INSTALLATION1NZlMAk
55-6040-43
Removal steps
1. Front exhaust pipe
2. Transfer assembly
NOTE(I) Reverse the removal procedures to reinstall.(2) +I) : Refer to “Service Points of Removal”.(3) q : Non-reusable parts.(4) If the grease has been wiped from the center shaft
spline or if the center shaft has been replaced, apply
special grease
(MOPAR Multi-mileage Lubricant PartNo.2525035 or equivalent) to the center shaft splrne.
ODA0027
B991193
oepoo44
SERVICE POINTS OF REMOVALNZlMBAU1. REMOVAL OF FRONT EXHAUST PIPE
Refer to GROUP 11 -Exhaust Pipe and Main Muffler.
2. REMOVAL OF TRANSFER ASSEMBLY
After moving the transfer assembly to the left and lowering,
the front side, then remove it from the propeller shaft.
Caution
1.Be cautious to avoid damaging the transfer oil seal
lip.2. The propeller shaft should be suspended so that it’
is not sharply bent.
3.Cover the transfer opening with the special tool to
prevent transaxle oil discharge and the entry of
foreign objects.

21-88MANUAL TRANSAXLE - Transaxle Assembly15-22 Nm
11-15 ft.lbs.
-.@&35-42 Nm
26-30 ft.lbs.
\15-22 Nm
11-15 ft.lbs.
/4?2250013
Disassembly steps
38. Clutch oil line bracket
l + 39. Transaxle case
l + 40. Oil guide
l + 41. Oil guide
42. Outer race
l + 43. Spacer
l * 44. Spacer
45. Stopper bracket
l 46. Oil seal
47. Reverse shift lever assembly
48. Reverse shift lever shoe
49. Reverse idler gear shaft
50. Reverse idler gear
51. Front output shaft assembly
52. Needle bearing
53. Front differentialNOTE
(I) Reverse the disassembly procedures to reassemble.(2) l + : Refer to “Service Points of Reassembly”.(3) m : Non-reusable parts.

--MANUAL TRANSAXLE
- Transaxle Assembly6?
Disassembly steps
*I) l + 54. Spring pin+I) l + 55. Spring pin+e e+ 56. Shift rail assemblyl + 57. Bolt58. Bearing retainer
+e l + 59.Intermediate gear assembly
s: W 60. Input shaft assembly
61. Outer racel 4 66. Oil seal
l 4 67. Oil seal
l + 68. Magnet
W 69. Magnet holder
70. Clutch housing assembly
NOTE
TFM0666
4*62. Outer race
63. Oil guide(1) Reverse the disassembly procedures to reassemble.(2) +I) : Refer to “Service Points of Disassembly”.4*64. Outer race
(3) ~~ : Refer to “Service Points of Reassembly”.
l 4 65. Oil seal(4) m : Non-reusable parts.

MANUAL TRANSAXLE - Transaxle Assembly(3) Rotate the shift controls in the direction of the arrow in
numerical order. Remove the shift lugs from the controlfinger and interlock plate.
(4) Raise each of the shift rails upward and remove them
from the clutch housing.
(5) Remove the all shift rails and forks.
59. REMOVAL OF INTERMEDIATE GEAR ASSEMBLY/
60. INPUT SHAFT ASSEMBLY
Lift up the input shaft assembly and remove the intermedi-
ate gear assembly.
61./62./64. REMOVAL OF OUTER RACE
Using the special tool, remove the outer race.
SERVICE POINTS OF REASSEMBLYN21MGAPa69. INSTALLATION OF MAGNET HOLDER/68. MAGNET
Install the magnet and magnet holder, ensuring they are
installed in the correct direction.
67. INSTALLATION OF OIL SEAL
Using the special tool, install the rear output shaft oil seal.

MANUAL TRANSAXLE L Transaxle Assenibty21-93
For L.H.For R.H.
Dust66. INSTALLATION OF OIL SEAL
Using the special tool, install the drive shaft oil seals,
making sure that the seal for each side is in its proper
location.Caution
Make sure that the notch in the L.H. oil seal flange is onthe up side where it is installed.
,’ *65. INSTALLATION OF OIL SEAL
Using the special tool, install the input shaft front oil seal.
60. INSTALLATION OF INPUT SHAFT ASSEMBLY/
59. INTERMEDIATE GEAR ASSEMBLY
Lifting up the input shaft assembly, install it together with
the intermediate gear assembly.

MANUAL TRANSAXLE - Transaxle Assembly23-95
46. INSTALLATION OF OIL SEALUsing the special tool, install the drive shaft oil seal.
I -.,44.143. INSTALLATION OF SPACER
(1) Place two pieces of approximately 10 mm (39 in.) long,
1.6 mm
(.06 in.) dia. solder at the locations shown on
the transaxle case and install each outer race.
(2) Place two pieces of approximately
10 mm (.39 in.) long,
1.6 mm
(.06 in.) dia. solder at the locations shown on
the bearing outer race.
(3) Install the transaxle case, and tighten bolts to
specifiea-
tion.(4) Remove the transaxle case.
(5) Remove the outer races and remove the solder.
(6) If the solder is not broken, carry out the work in steps
(l)-(5) with large diameter solder.
(7) Using a micrometer, measure the thickness of the
flattened solder and select a spacer of a thickness that
gives the specified end play and preload.
Standard values:
Front output shaft preload
0.08-0.13 mm (.0031-.005 in.)
Front differential case end play
0.05-0.17 mm (.0020-.a07 in.)

21-96MANUAL TRANSAXLE - Transaxle Assembly
/._~~1 - 2 mm l.039 - ,078 in.)2200051
41./40. INSTALLATION OF OIL GUIDE
Install the oil guide or the transaxle case.
39. INSTALLATION OF TRANSAXLE CASE
Apply sealant (liquid gasket) to the clutch housing side of
the transaxle case.
Specified sealant: Mitsubishi genuine Part
No. 997740 or equivalent
Caution
Squeeze out sealant from the tube uniformly without
excess or discontinuities.
36. INSTALLATION OF REVERSE IDLER GEAR SHAFT BOLT(1) Center the shaft with a screwdriver [shaft diameter 8
mm
(.31 in.) or similar object].
(2) Tighten the reverse idler gear shaft bolt to specification.33.131.129 INSTALLATION OF SPACER
(1) Place four pieces of approximately 10 mm (.39 in.) long,
1.6 mm
(06 in.) dia. solder at the locations shown on
the transaxle case adapter assembly and install each
outer race.
(2) Install the transaxle case adapter assembly and rear
Acover, and tighten bolts to specification.
(3) Remove the transaxle case adapter assembly and rear
cover.