Front water bypass joint x Cylinder head 18 185 13
Intake manifold x Cylinder head1818513
Delivery pipe x Intake manifold1818513
Fuel return pipe x Fuel pressure regulator
35
360
26 Fuel inlet hose x Delivery pipe 39 400 29 for SST 33 340 24 Cold start injector x Air intake chamber 7.8 80 69 in.Vlbf Air intake chamber x Intake manifold 18 185 13 EGR pipe x Air intake chamber 18 185 13
EGR pipe x RH cylinder head 18 185 13
Cold start injector tube x Air intake chamber 15 150 11
Union (for brake booster) x Air intake chamber 29 300 22
Throttle body x Air intake chamber 18 185 13
IAC valve x Air intake chamber 18 185 13
EGR valve adaptor x Air intake chamber 18 185 13
EGR valve x EGR valve adaptor 18 185 13
Timing belt rear plate x Cylinder head7.88069 in. Vlbf
Water outlet housing x Water pump
18
185
13 Main bearing stud bolt x Cylinder block 15 150 11 Main bearing cap x Cylinder block for nut (1st) 27 275 20 (2nd) Turn 90 5
for bolt 49 500 36 Connecting rod cap x Connecting rod 1st 25 250 18
2nd Turn 905
Rear oil seal retainer x Cylinder block 7.8 80 69 in.Vlbf
Water seal plate x Cylinder block 14 145 10
Generator bracket x Cylinder block 18 185 13
Oil pump x Cylinder block 12 mm head 16 160 12
14 mm head 30 310 22
No.1 oil pan x Cylinder block 10 mm head 7.8 80 69 in. Vlbf
12 mm head1818513
No.1 oil pan x Oil pump
7.8
80
69 in. Vlbf No.1 oil pan x Rear oil seal retainer 7.8 80 69 in. Vlbf Oil strainer x Cylinder block 7.8 80 69 in. Vlbf Oil strainer x Oil pump 7.8 80 69 in. Vlbf Oil pan baffle plate x No.1 oil pan 7.8 80 69 in. Vlbf No.1 oil pan x No.2 oil pan 7.8 80 69 in. Vlbf
Water pump x Cylinder block 18 185 13
Water bypass pipe x Cylinder Block 18 185 13
Knock sensor x Cylinder block 44 450 33
Starter x Cylinder block 39 400 29
Engine mounting bracket x Cylinder block 37 380 27
Drive plate x Crankshaft 98 1,000 72
Transmission x Cylinder block 57 580 42
Transmission x No.1 oil pan 39 400 29
Drive plate x Torque converter3334025 Transmission oil cooler pipe x Transmission for union nut 34 350 25 Rear engine mounting member x Body 25 250 19\
\
Rear engine mounting member x Rear engine mounting insulator1313510
EG±210±
1UZ ± FE ENGINE ENGINE MECHANICAL
WhereEverybodyKnowsYourName
The 1 UZ±FE engine has 8±cylinders in a V±arrangement at a bank an\
gle of 905. From the front of the RH
bank cylinders are numbered 2 ± 4 ± 6 ± 8, and from the front of t\
he LH bank cylinders are 1 ± 3 ± 5 ± 7.
The crankshaft is supported by 5 bearings inside the crankcase. These beari\
ngs are made of a copper and
lead alloy.
The crankshaft is integrated with 8 weights for balance. Oil holes are plac\
ed in the center of the crankshaft
to supply oil to the connecting rods, bearing, pistons and other component\
s.
The ignition order is 1 ± 8 ± 4 ± 3 ± 6 ± 5 ± 7 ± 2. T\
he cylinder head is made of alminum alloy, with a cross
flow type intake and exhaust layout and with pent±roof type combustion chambers. The spark plugs are
located in the center of the combustion chambers.
At the front and rear of the intake manifold, a water passage has been p\
rovided which connects the RH
and LH cylinder heads.
Exhaust and intake valves are equipped with irregular pitch springs made\
of special valve spring carbon
steel which are capable of functioning at all engine speeds.
The RH and LH intake camshaft are driven by a timing belt, and a gear on\
the intake camshaft engages
with a gear on the exhaust camshaft to drive it. The cam journal is supp\
orted at 5 (intake) or 4 (exhaust)
places between the valve lifters of each cylinder and on the front end o\
f the cylinder head. Lubrication of
the cam journals and gears is accomplished by oil being supplied through th\
e oiler port in the center of the
camshaft.
Adjustment of the valve clearance is done by means of an outer shim type\
system, in which valve adjusting
shims are located above the valve lifters. This permits replacement of the sh\
ims without removal of the
camshafts.
Pistons are made of high temperature±resistant aluminum alloy, and a depression is built into the piston
head to prevent interference with the valves.
Piston pins are the full±floating type, with the pins fastened to neither the piston boss nor the connecting
rods. Instead, snap rings are fitted on both ends of the pins, preventing the\
pins from falling out.
The No.1 compression ring is made of steel and the No.2 compression ring\
is made of cast iron. The oil
ring is made of a combination of steel and stainless steel. The outer diamet\
er of each piston ring is slightly
larger than the diameter of the piston and the flexibility of the rings allows them to hug the cylinder walls
when they are mounted on the piston. Compression rings No.1 and No.2 work to\
prevent gas leakage from
the cylinder and the oil ring works to scrape oil off the cylinder walls to prevent it from entering the combus-
tion chambers.
The cylinder block is made of aluminum alloy with a bank of 90 5. Cast iron cylinders are installed inside
the cylinder block. It has 8 cylinders which are approximately twice the le\
ngth of the piston stroke. The top
of each cylinder is closed off by the cylinder head and the lower end of the cylinders becomes the crank-
case, in which the crankshaft is installed. In addition, the cylinder block c\
ontains a water jacket, through
which coolant is pumped to cool the cylinders.
The No.1 and No.2 oil pans are bolted onto the bottom of the cylinder bl\
ock. The No.1 oil pan is made of
aluminum alloy. The No.2 oil pan is an oil reservoir made of pressed steel sheet. An o\
il level sensor is
installed in the No.1 oil pan (If oil level drops below a set level, a warning light\
s up.). And oil pan baffle plate
keeps sufficient oil in the bottom of the No.2 oil pan even when the vehicle is t\
ilted. This dividing plate also
prevents the oil from marking waves when the vehicle is stopped suddenly\
and the oil shifts away from the
oil pump suction pipe.
Plastic region tighten bolts are used for the cylinder head, main bearin\
g cap and connecting rod.
EG±4
±
1UZ±FE ENGINE ENGINE MECHANICAL
WhereEverybodyKnowsYourName
\
\
Spring tester Valve spring
\
\
\
Steel square
Valve spring
\
\
\
Thermometer
\
\
Torque wrench
\
\
\
Valve seat cutter
\
\
Vernier calipers
EG0B1±0A
COOLANT
Item Capacity Classification
Engine coolant (w/ Heater) 10.8 liters (11.4 US qts, 9.5 lmp. qts) Ethylene±glycol base
EG0B1±10
LUBRICANT
Item Capacity Classification
Engine oil API grade SG or SH, Energy±Conserving II
Dry fill 6.0 liters (6.3 US qts, 5.3 lmp. qts) or ILSAC multigrade and recommended
Drain and refill viscosity oil with SAE 5W±30
w/ Oil filter change 4.8 liters (5.1 US qts, 4.2 lmp. qts) being the preferred engine oil
w/o Oil filter change 4.5 liters (4.8 US qts, 4.0 lmp. qts)
EG0B1±0J
SSM (SERVICE SPECIAL MATERIALS)
08826±00080 Seal packing or equivalent Camshaft bearing cap
Cylinder head semi±circular plug
Cylinder head cover
Rear oil sear retainer
08826±00080 Seal packing or equivalent Oil pump
08826±00100 Seal Packing 1282B, Water inlet housing
THREE BOND 1282B or equivalent Water seal plate
Water pump
08833±00070 Adhesive 1311, Drive plate bolt
THREE BOND 1311 or equivalent
08833±00080 Adhesive 1344 No.1 idler pulley bolt
THREE BOND 1344.
LOCTITE 242 or equivalent
EG±8±
1UZ±FE ENGINE ENGINE MECHANICAL
WhereEverybodyKnowsYourName
TUNE±UP
EG10Z±05
ENGINE COOLANT INSPECTION
1. CHECK ENGINE COOLANT LEVEL AT RESERVOIR TANK
The coolant level should be above the ªCOLD LEVELº at nor-
mal temperature (20 5C (68 5F)).
If low, check for leaks and add coolant up to the ªCOLD LEV-
ELº
2. CHECK ENGINE COOLANT QUALITY
(a) Remove the radiator cap from the reservoir tank.
CAUTION: To avoid the danger of being burned, do not remove
it while the engine and radiator are still hot as fluid and steam
can be blown out under pressure
(b) There should not be any excessive deposits of rust or scale around the radiator cap or reservoir tank filler hole, and the
coolant should be free from oil.
If excessively dirty, clean the coolant passages and replace
the coolant.
Capacity (w/ Heater):
10.8 liters (11.4 US qts, 9.5 lmp. qts)
HINT:
wUse a good brand of ethylene±glycol base coolant and
mix it according to the manufacturer's directions.
w Using coolant which includes more than 50%
ethylene±glycol(but not more than 70%) is
recommended.
NOTICE:
w Do not use a alcohol type coolant.
w The coolant should be mixed with demineralized water or
distilled water.
(c) Reinstall the radiator cap.
±
1UZ±FE ENGINE ENGINE MECHANICALEG±9
WhereEverybodyKnowsYourName
EG0B4±0K
ENGINE OIL INSPECTION
1. CHECK OIL QUALITYCheck the oil for deterioration, entry of water, discoloring or
thinning.
If oil quality is visibly poor, replace the oil.
Oil grade:
API grade SG or SH, Energy±Conserving II or ILSAC
multigrade engine oil. Recommended viscosity is as
shown in the illustration, with SAE 5W±30 being the
preferred engine oil.
Drain and refill capacity: w/ Oil filter change
4.8 liters (5.1 US qts, 4.2 lmp. qts)
w/o Oil filter change
4.5 liters (4.8 US qts, 4.0 lmp. qts)
2. CHECK ENGINE OIL LEVELThe oil level should be between the ªLº and ªFº marks on the
dipstick.
If low, check for leakage and add oil up to the ªFº mark.
EG3E2±01
BATTERY INSPECTION
1. CHECK BATTERY ELECTROYTE LEVEL AND VOLTAGE
(a) Check the electrolyte quantity of each cell.If under the lower level, replace the battery (or add distilled
water if possible.). Need to check the charging system.
(b) Measure the battery voltage between the terminals negative (±) and positive (+) of the battery.
Standard voltage:
12.7±12.9 V at 20 5C (68 5F)
HINT:
w Before measuring the voltage, turn the ignition switch
OFF and turn off the electrical systems (headlight,
blower motor, rear defogger etc.) for 60 seconds to
remove the surface charge.
EG±10
±
1UZ±FE ENGINE ENGINE MECHANICAL
WhereEverybodyKnowsYourName
wUsing compressed air and a magnetic finger, remove
the adjusting shim by blowing air into the shim hole.
HINT: Remove the adjusting shim from the intake manifold
side.
NOTICE: Do not drop the adjusting shim into portions A and
B. If dropped into portion A, the adjusting shim will pass
through the cylinder head and cylinder block into the oil pan.
If dropped into portion B, the adjusting shim cannot be recov-
ered without removing the exhaust camshaft.
EG±22±
1UZ±FE ENGINE ENGINE MECHANICAL
WhereEverybodyKnowsYourName
(e) Connect the following connectors:(1) Throttle position sensor connector
(2) w/ TRAC:Sub±throttle position sensor connector
(3) w/ TRAC: Sub±throttle actuator connector
27. REINSTALL HEATER WATER VALVE
(a) Install the water valve and bracket assembly with the 2 bolts.
(b) Install the engine wire clamp with the bolt.
(c) Connect the VSV connector.
28. REINSTALL RH NO.3 TIMING BELT COVER
(a) Install the 3 gaskets to the timing belt cover.
(b) Fit the portion A of the timing belt cover, matching it with the lower high±tension cord cover.
(c) Install the timing belt cover with the 3 bolts.
29. REINSTALL VSV FOR EVAP SYSTEM Install the VSV with the 2 bolts.
30. REINSTALL LH NO.3 TIMING BELT COVER
(a) Install the 3 gaskets to the timing belt cover.
(b) Install the cord grommet to the high±tension cord (from the LH ignition coil).
(c) Install the cord grommet to the timing belt cover.
(d) Fit the portion A of the timing belt cover, matching it with the lower high±tension cord cover.
(e) Install the timing belt cover with the 4 bolts.
±
1UZ±FE ENGINE ENGINE MECHANICALEG±29
WhereEverybodyKnowsYourName
40. RECONNECT NEGATIVE TERMINAL CABLE TOBATTERY
41. REFILL WITH ENGINE COOLANT
42. START ENGINE AND CHECK FOR LEAKS
EG21T±02
IGNITION TIMING INSPECTION
1. REMOVE UPPER HIGH±TENSION CORD COVER
(a) Remove the 2 bolts.
(b) Disconnect the front side claw groove of the upper cord cover
from the claw of lower cord cover, and remove the upper cord
cover.
2. WARM UP ENGINE Allow the engine to warm up to normal operating tempera-
ture.
3. CONNECT TACHOMETER AND TIMING LIGHT TO ENGINE
Connect the tester probe of a tachometer to terminal IG of
the DLC1.
HINT: Set the tachometer to the 4±cylinder range.
NOTICE:
w Never allow the tachometer terminal to touch ground as
it could result in damage to the igniter and/or ignition
coil.
w As some tachometers are not compatible with this
ignition system, we recommend that you confirm the
compatibility of your unit before use.
4. INSPECT IGNITION TIMING
(a) Using SST, connect terminals TE1 and E1 of the DLC 1.
SST 09843±18020
EG±32
±
1UZ±FE ENGINE ENGINE MECHANICAL
WhereEverybodyKnowsYourName