Page 2158 of 4087
wAfter installing a drive belt, check that it fits properly in
the ribbed grooves.
w Check by hand to confirm that the belt has not slipped
out of the groove on the bottom of the pulley.
3. INSPECT AIR FILTER
(a) Open the air cleaner cap.
(b) Remove the air filter.
(c) Visually check that the air filter is not excessively damaged or oily.
If necessary, replace the air filter.
(d) Clean the air filter with compressed air. First blow from the inside thoroughly, then blow off from the
outside of the air filter.
(e) Reinstall the air filter and air cleaner cap.
4. REPLACE AIR FILTER Replace the air filter with a new one.
±
MAINTENANCE (1UZ ± FE)MA±7
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Page 2160 of 4087

6. REPLACE ENGINE OIL AND OIL FILTER(See Lubrication System on page EG±497)
Oil grade:
API grade SG or SH, Energy±Conserving II or ILSAC
multigrade engine oil. Recommended viscosity is as
shown in the illustration, with SAE 5W±30 being the
preferred engine oil.
Drain and refill capacity:
w/ Oil filter change
4.8 liters (5.1 US qts, 4.2 lmp. qts)
w/o Oil filter change
4.5 liters (4.8 US qts, 4.0 lmp. qts)
7. REPLACE ENGINE COOLANT (See Cooling System on page EG±425)
Coolant capacity (w/ Heater):
10.8 liters (11.4 US qts, 9.5 lmp. qts)
HINT:
wUse a good brand of ethylene±glycol base coolant and
mix it according to the manufacturer's directions.
w Using coolant which includes more than 50 %
ethylene±glycol (but not more than 70 %) is
recommended.
NOTICE:
w Do not use a alcohol type coolant.
w The coolant should be mixed with demineralized water or
distilled water.
8. INSPECT CHARCOAL CANISTER
(a) Remove the charcoal canister.
(See Emission Control System on page EG±221)
(b) Visually inspect the canister case.
(c) Check for crogged each port and stuck check valve. wUsing low compressed air (4.71 kPa (48 gf/cm
2, 0.68
psi)), blow into port A and check that air flows without
resistance from the other ports.
w Blow low compressed air (4.71 kPa (48 gf/cm
2, 0.68
psi)) into port B and check that air does not flow from the
other ports.
If operation is not as specified, replace the charcoal canister.
±
MAINTENANCE (1UZ ± FE)MA±9
WhereEverybodyKnowsYourName
Page 2208 of 4087

ENGINE TUNE±UP
INSPECTION OF ENGINE COOLANT
1. INSPECT ENGINE COOLANT LEVEL AT RESERVOIRTANK
The coolant level should be above the ºCOLD LEVELº at
normal temperature (20 5C (68 5F)).
If low, check for leaks and add coolant up to the ºCOLD
LEVELº.
2. INSPECT ENGINE COOLANT QUALITY There should be any excessive deposits of rust or scales
around the radiator cap or reservoir tank filler hole, and the
coolant should be free from oil.
If excessively dirty, clean the coolant passages and replace
the coolant.
INSPECTION OF ENGINE OIL
1. INSPECT ENGINE OIL QUALITYCheck the oil for deterioration, entry of water, discoloring or
thinning.
If the quality is poor, replace the oil.
Oil grade: API grade SG, Energy±Conserving II multigrade.
Recommended viscosity is as shown, with SAE
5W±30 being the preferred engine oil.
Drain and refill oil capacity: w/ oil filter change4.8 liter (5.1 US qts, 4.2 lmp. qts)
w/o oil filter change 4.5 liter (4.8 US qts, 4.0 lmp. qts)
2. INSPECT ENGINE OIL LEVEL The oil level should be between the ºLº and ºFº marks on the
dipstick.
If low, check for leakage and add oil up to ºFº mark.
EM±8
±
ENGINE MECHANICAL Engine Tune±Up
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Page 2209 of 4087
INSPECTION OF BATTERY
1. INSPECT BATTERY SPECIFIC GRAVITY ANDELECTROLYTE LEVEL
(a) Check the specific gravity of each cell.
Standard specific gravity:
1.27±1.29 when fully charged at 20 5C(68 5F)
If not within specification, charge the battery.
(b) Check the electrolyte quantity of each cell.
If insufficient, refill with distilled (or purified) water.
2. CHECK BATTERY TERMINALS Check that the battery terminals are not loose or corroded.
INSPECTION AND CLEANING OF AIR
FILTER
1. REMOVE AIR FILTER(a) Open the air cleaner cap.
(b) Remove the air filter.
2. INSPECT AIR FILTER (a) Visually check that the air filter is not excessivelydamaged or oily.
(b) Clean the air filter with compressed air.
First blow from the inside thoroughly, then blow off the out-
side of the air filter.
3. REINSTALL AIR FILTER
±
ENGINE MECHANICAL Engine Tune±UpEM±9
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Page 2236 of 4087
7. REMOVE INTAKE AIR CONNECTOR(a) Disconnect the following hoses:(1) Air hose from ISC valve
(2) Air hose (from PS air control valve) from intake air connector
(b) Remove the bolt holding the intake air connector to the cylinder head cover.
(c) Loosen the two hose clamps.
(d) Disconnect the intake air connector from the throttle
body and air cleaner hose, and remove the throttle body.
8. REMOVE LH IGNITION COIL (a) Disconnect the following connectors and cord:(1) Ignition coil connector
(2) Noise filter connector
(3) High±tension cord
(b) Remove the two bolts and ignition coil.
9. REMOVE UPPER HIGH±TENSION CORD COVER (a) Remove the two mounting bolts.
(b) Disconnect the front side claw groove of the cord coverfrom the claw of the lower cover, and remove the cord
cover.
EM±36
±
ENGINE MECHANICAL Timing Belt
WhereEverybodyKnowsYourName
Page 2256 of 4087
35. INSTALL LH IGNITION COIL(a) Install the ignition coil with the two bolts.
(b) Connect the following connectors and cord:(1) Ignition coil connector
(2) Noise filter connector
(3) High±tension cord
36. INSTALL INTAKE AIR CONNECTOR (a) Connect the end portions of the intake air connector tothe throttle body and air cleaner hose.
(b) Tighten the two hose clamps.
(c) Install the bolt holding the intake air connector to the cylinder head cover.
(d) Connect the following hoses: (1) Air hose to ISC valve
(2) Air hose (from PS air control valve) to intake air connector
EM±56
±
ENGINE MECHANICAL Timing Belt
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Page 2377 of 4087

31. INSTALL THROTTLE BODY COVERInstall the throttle body cover and hose clamp with the two
bolts and cap nut.
32. INSTALL DRIVE BELT Install the drive belt by turning the drive belt tensioner coun-
terclockwise.
HINT: The pulley bolt for the belt tensioner has a left±hand
thread.
33. INSTALL BATTERY
34. FILL WITH ENGINE COOLANT (See page CO±7)
35. FILL COOLING FAN RESERVOIR TANK WITH FLUID (See page CO±23)
36. FILL WITH ENGINE OIL (See page LU±7)
Capacity:
Drain and refill
w/Oil filter change4.8 liters (5.1 US qts, 4.2 lmp. qts)
w/o Oil filter change 4.5 liters (4.8 US qts, 4.0 lmp. qts)
Dry fill 6.0 liters (6.3 US qts, 5.3 lmp. qts)
37. START ENGINE AND CHECK FOR LEAKS
38. CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
39. CHECK IGNITION TIMING (See page IG±28)
Ignition timing:
8±125 BTDC @ idle
(w/ Terminals TE1 and E1 connected)
40. INSTALL ENGINE UNDER COVER
41. INSTALL HOOD
42. PERFORM ROAD TEST Check for abnormal noise, shock, slippage, correct shift
points and smooth operation.
32. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS
±
ENGINE MECHANICAL Cylinder BlockEM±177
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Page 2381 of 4087

TORQUE SPECIFICATIONS
\
\
Part tightened NVm kgf Vcm ft Vlbf
No.1 idler pulley X Cylinder block 34 350 25
No.2 idler pulley X Cylinder block3435025 Hydraulic pump X Cylinder block 12 mm head 16 160 12 14 mm head 30 310 22
Crankshaft pulley X Crankshaft 245 2,500 181
Camshaft timing pulley X Camshaft1081,10080 Timing belt tensioner X Oil pump 26 270 20 Spark plug X Cylinder head 18 180 13
Drive belt tensioner X Cylinder block 16 160 12
Alternator X Alternator bracket3738027 Alternator X Cylinder block 37 380 27 Distributor housing X Cylinder head 18 185 13
Distributor rotor X Distributor housing 3.8 39 34 in. Vlbf
Distributor cap X Camshaft timing pulley 3.839 34 in. Vlbf\
\
RH No.2 timing belt cover X Cylinder block (for 12 mm head) 16 160 12 Drive belt idler pulley X Hydraulic pump 37 380 27
A/C compressor X Hydraulic pump 49 500 36
A/C compressor X Cylinder block4950036 A/C compressor stay X Oil filter bracket 29 300 22 Exhaust manifold X Cylinder head 39 400 29
Main oxygen sensor X Exhaust manifold 44 450 33
Cylinder head X Cylinder block1st3940029 2nd Turn 90 5
Camshaft bearing cap X Cylinder head 16 160 12
Cylinder head cover X Cylinder head 5.9 60 52 in. Vlbf
Engine hanger X Cylinder head3738027 EGR pipe X Exhaust manifold 18 185 13 Rear water by±pass joint X Cylinder head 18 185 13
Front water by±pass joint X Cylinder head 18 185 13
Intake manifold X Cylinder head1818513 Delivery pipe X Intake manifold 18 185 13\
\
Fuel return pipe X RH delivery pipe(for union bolt) 35 360 26
Fuel inlet hose X LH delivery pipe 39 400 29
for SST3334024 Cold start injector X Air intake chamber 7.8 80 69 in. Vlbf Air intake chamber X Intake manifold 18 185 13
EGR pipe X Air intake chamber 18 185 13
EGR pipe X RH cylinder head1818513 Cold start injector tube X RH delivery pipe 15 150 11 Brake booster union X Air intake chamber 29 300 22
Throttle body X Air intake chamber 18 185 13
ISC valve X Air intake chamber1818513 EGR valve adapter X Air intake chamber 18 185 13 EGR valve X EGR valve adapter 18 185 13
Timing belt rear plate X Cylinder head 7.8 80 69 in. Vlbf
Water inlet housing X Water pump1818513\
\
Catalytic converter (main) X Exhaust manifold 62 630 46\
\
Catalytic converter (main) X Front exhaust pipe 43 440 32
\
\
Front exhaust pipe support bracket X Transmission 43 440 32
PS pump X RH cylinder headBolt3940029 Nut 43 440 32 Main bearing cap X Cylinder block Nut 1st 27 275 20
2nd Turn 90 5
Bolt4950036
±
ENGINE MECHANICAL Service SpecificationsEM±181
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