Page 2993 of 4087
(b) Align matchmarks on the intermediate shaft and control valve
shaft and connect them.
Torque: 35 N Vm (360 kgf Vcm, 36 ft Vlbf)
4. CONNECT PRESSURE AND RETURN TUBES
After inserting the rotation stopper in the valve housing holes,
tighten the union bolts.
Torque: 49 N Vm (500 kgf Vcm, 36 ft Vlbf)
5. CENTER SPIRAL CABLE
If the steering wheel has been removed, or the steering
wheel may have moved during the operation, always perform
centering of the spiral cable.
(See page SR±11)
6. CHECK STEERING WHEEL CENTER POINT
7. BLEED POWER STEERING SYSTEM (See page SR±115)
8. CHECK TOE±IN (See page SA±5)
SR±144
±
STEERING POWER STEERING
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Page 2996 of 4087
4. CONNECT PRESSURE AND RETURN TUBESAfter inserting the rotation stopper in the valve housing holes,
tighten the union bolts.
Torque: 46 N Vm (500 kgf Vcm, 36 ft Vlbf)
5. CENTER SPIRAL CABLE
If the steering wheel has been removed, or the steering
wheel may have moved during the operation, always perform
centering of the spiral cable.
(See page SR±11)
6. CHECK STEERING WHEEL CENTER POINT
7. BLEED POWER STEERING SYSTEM (See page SR±115)
8. CHECK TOE±IN
(See page SA±5)
±
STEERING POWER STEERINGSR±147
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Page 3011 of 4087
16. INSTALL RACK BOOTS, CLAMPS AND CLIPS
(a) Ensure that the tube hole is not clogged with grease.HINT: If the tube hole is clogged, the pressure inside the boot
will change after it is assembled and the steering wheel
turned.
(b) Install the boot.
NOTICE: Be careful not to damage or twist the boot.
(c) Install the clamp and clip to the boot.
17. INSTALL TIE ROD ENDS
(a) Screw the lock nut and tie rod end onto the rack end until the matchmarks are aligned.
(b) After adjusting toe±in, torque the lock nut.
Torque: 56 N Vm (570 kgf Vcm, 41 ft Vlbf)
18. INSTALL RIGHT AND LEFT TURN PRESSURE TUBES
(a) Install a new union seat.
(b) Using SST, tighten nut.
SST 09633±00020
Torque: 24 N Vm (240 kgf Vcm, 17 ft Vlbf)
HINT: Use a torque wrench with a fulcrum length of 300 mm
(11.81 in.).
(c) Install the union bolt over the new gaskets and torque it.
Torque: 34 N Vm (350 kgf Vcm, 25 ft Vlbf)
SR±162±
STEERING POWER STEERING
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Page 3020 of 4087

TORQUE SPECIFICATIONS
SR0GQ±01\
\
Part tightened NVm kgf Vcm ft Vlbf\
\
STEERING COLUMN
\
\
Steering wheel 35 360 26\
\
Steering wheel pad 7.4 75 65 in. Vlbf\
\
Column bracket X Body 25 260 19\
\
Sliding yoke 35 360 26\
\
(Power tilt and power telescopic steering column)
\
\
Tilt steering housing support X Lower tube 13 130 9\
\
Support stopper bolt lock nut 2.9 30 26 in. Vlbf\
\
Connector bracket 4.9 50 43 in. Vlbf\
\
Telescopic sensor plate 4.9 50 43 in. Vlbf\
\
Telescopic adjusting screw 6.9 70 61 in. Vlbf\
\
Telescopic adjusting screw lock nut 31 320 23\
\
(Manual tilt and Manual telescopic steering column)
\
\
Tilt memory bolt 6.4 65 56 in. Vlbf\
\
Tilt memory bolt set nut 5.9 60 52 in. Vlbf\
\
Tilt lever assembly installation bolt 2.9 30 26 in. Vlbf\
\
Tilt pawl set nut 5.9 60 52 in. Vlbf\
\
Tilt lever retainer set nut 15 150 11\
\
Compression spring bushing bolt 7.8 80 69 in. Vlbf\
\
Steering column tube stopper bolt 19 195 14\
\
Serration attachment set nut 13 130 9\
\
Telescopic lever set bolt 25 260 19\
\
Connector bracket set bolt 4.9 50 43 in. Vlbf\
\
POWER STEERING PUMP
\
\
(SC 400)
\
\
PS pump installation bolt 39 400 29\
\
PS pump installation nut 43 440 32\
\
Pressure tube X Pressure port union 49 500 36\
\
Drive pulley X Rotor shaft 43 440 32\
\
Front housing X Rear bracket 39 400 29\
\
Pressure port union X Pump housing 69 700 51\
\
Suction port union X Pump housing 13 130 9\
\
(SC 300)
\
\
PS pump installation bolt 58 590 43\
\
Pressure tube X Pressure port union 49 500 36\
\
Drive pulley X Rotor shaft 43 440 32\
\
Front housing X Rear housing 17 170 12\
\
Pressure port union X Pump housing 83 850 61\
\
Reservoir tank X Pump housing Front side bolt 13 130 9\
\
Rear side bolts 17 170 12
±
STEERING SERVICE SPECIFICATIONSSR±171
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Page 3119 of 4087
PREPARATION
SST (SPECIAL SERVICE TOOLS)
RS00X±04
RECOMMENDED TOOLS
RSOOY±04
EQUIPMENT
RS00Z±04\
\
Torque wrench
\
\
\
Bolt Length: 35 mm (1.38 in.) Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)
Airbag disposal
\
\
Tire Width: 185 mm (7.28 in.) Inner diam.: 360mm (14.17 in.) Airbag disposal
\
\
\
Tire with disk wheel Width: 185 mm (7028 in.)
Inner diam.: 360 mm (14.17 in.)
Airbag disposal
\
\
Vinyl bag Airbag disposal
±
SUPPLEMENTAL RESTRAINT SYSTEM PREPARATIONRS±15
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Page 3245 of 4087
3. INSTALL SHOCK ABSORBER TO REAR AXLE CARRIER
(a) Install the bolt from the rear vehicle.
(b) Temporarily install the nut.
4. INSTALL REAR BRAKE CALIPERInstall the brake caliper to the rear axle carrier with the 2 bolts.
Torque: 104 N Vm (1,065 kgf Vcm, 77 ft Vlbf)
5. STABILIZE SUSPENSION
(a) Install the rear wheel and lower vehicle
(b) Bounce the vehicle up and down several times to stabilize the
suspension.
(c) Jack up the vehicle and remove the rear wheel.
6. TIGHTEN BOLT AND NUT
(a) Support the lower arm with a jack.
(b) Tighten the bolt and nut.
Torque: 143 N Vm (1,460 kgf Vcm, 106 ft Vlbf)
7. INSTALL REAR WHEEL AND LOWER VEHICLE
Torqre: 137 N Vm (1,050 kgf Vcm, 101 ft Vlbf)
8. CHECK REAR WHEEL ALIGNMENT
(See page SA±10)
SA±112
±
SUSPENSION AND AXLE REAR SUSPENSION
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Page 3249 of 4087
(b) Connect the upper arm to the axle carrier with a new nut.
Torque: 109 NVm (1,100 kgf Vcm, 80 ft Vlbf)
2. INSTALL REAR DRIVE SHAFT
(See page SA±66)
3. INSTALL ABS WIRE HARNESS CLAMP Connect the ABS wire harness clamp to the upper arm with
the two bolts.
4. INSTALL BRAKE CALIPER Install the brake caliper to the rear axle carrer with the 2 bolts.
Torque: 104 N Vm (1,065 kgf Vcm, 77 ft Vlbf)
5. INSTALL REAR WHEEL AND LOWER VEHICLE
SA±116
±
SUSPENSION AND AXLE REAR SUSPENSION
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Page 3255 of 4087
(b) Temporarily connect the strut rod to the axle carrier with thebolt and nut.
4. INSTALL BRAKE CALIPER Install the brake caliper with the 2 bolts.
Torque: 104 N Vm (1,065 kgf Vcm, 77 ft Vlbf)
5. STABILIZE SUSPENSION
(a) Install the rear wheel and lower vehicle.
(b) Bounce the vehicle up and down several times to stabilize the
suspension.
(c) Jack up the vehicle and remove rear wheel.
6. TORQUE BOLTS AND NUTS
(a) Support the rear axle carrier with a jack.
(b) Torque the bolts and nuts of the strut rod.
Torque: 184 N Vm (1,880 kgf Vcm, 136 ft Vlbf)
(c) Torque the nut.
Torque: 143 N Vm (1,460 kgf Vcm, 106 ft Vlbf)
SA±122±
SUSPENSION AND AXLE REAR SUSPENSION
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