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Volvo 1990 240 Model
complete unit.
Replace more frequently if contaminated fuel was introduced into the tan\
k.
Fuel system cap, tank, lines and connections
The ability of the fuel system to control hydrocarbon emissions is depen\
dent largely on a leak-free
system. Check for proper sealing of gasoline filler cap which contains "\
O"-ring type seals. Check all
evaporative hoses in vehicle for tightness. Check fuel lines under vehic\
le. Repair if necessary.
Air cleaner
Replace the air cleaner cartridge every 30,000 miles (48,000 km). The \
cartridge should be replaced more
often when driving under dirty and/or dusty conditions.
The filter cannot be cleaned and should always be replaced with a new on\
e.
Checking and adjusting idle speed
Your Volvo is equipped with an electronically controlled idle speed syst\
em that requires no period
checking or adjustment.
Lamda-sond (oxygen sensor) system
This is an emission control system designed to reduce emissions and impr\
ove fuel economy. An oxygen
sensor monitors the composition of the exhaust gases leaving the engine.\
The exhaust gas analysis is fed
into an electronic unit which continuously influences the amount of fuel\
injected. This adjusts the air-
fuel ratio to provide optimum conditions for combustion and efficient re\
duction of the three major
pollutants (hydrocarbons, carbon monoxide and nitrogen oxides) through\
a 3-way catalytic converter. pg. 67 Servicing
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Volvo 1990 240 Model
Evaporative control systems
Vehicles intended for the North American market are equipped with a fuel\
vapor evaporative control
system, which prevents gasoline fumes from being released into the atmos\
phere.
The system is comprised of an expansion chamber in the fuel tank, a roll\
-over valve on the cross
member in front of the fuel tank, and a charcoal canister with built-in \
vacuum valve. The components
are interconnected by hoses which channel fuel vapor from the gas tank t\
o the charcoal filter where they
are stored until the engine is started and then drawn into the engine fu\
el induction system.
Engine Ignition
Change spark plugs
The spark plugs should be changed every 30,000 miles (48,000 km).
However, prolonged city driving or fast highway driving may necessitate \
changing spark plugs after
10,000 miles (16,000 km) of driving. When installing new plugs, be sur\
e to fit the right type and use the
correct torque, see "Specifications".
When changing the spark plugs, check that the suppressor connectors are \
in good condition. Cracked or
damaged connectors should be replaced.
When changing spark plugs, clean the cables and cable terminals, also th\
e rubber seals. If the car is
driven on roads where salt is used during the winter, coat the cables wi\
th silicone.
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Volvo 1990 240 Model
Spark plugs, high tension leads or distributor
cap worn (defective) Clean distributor cap and leads, check the cap for
cracks. Replace defective or worn parts.
Worn spark plugs. Remove. Clean or replace spark plugs.
Condition: Engine stalls at irregular intervals
Possible cause Correction
Defective wires. Check wire terminals at: fuel pump, fuse No. 5 and 7, coil, distributor,\
ignition
switch and relays.
Intake system
leaking. Check vacuum hose connections at manifold and auxiliary air valve.
Fuel filter clogged. Clean fuel tank filter and replace line fuel filter.
pg. 95 Service diagnosis
Condition: Excessive fuel consumption
Possible cause Correction
Fuel lines
leaking. Check
tightness.
Spark plugs
worn. Replace plugs.
Condition: Misfiring at highway driving speed
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Volvo 1990 240 Model
filter. Exhaust-emission control accomplished by fuel injection, Lambda-\
sond system and catalytic
converter.
Output (SAE J1349) 114 hp at 5400 rpm (85 kW at 90 rps)
Max. torque (SAE J1349) 136 ft. lbs. (185 Nm) at 2700 rpm
Number of cylinders 4
Bore 3.78" (96 mm)
Stroke 3.15" (80 mm)
Displacement 2.32 liters (141 cu. in.)
Compression ratio 9.8:1
Valve clearance, cold engine
inlet and exhaust Checking:
0.012-0.016"
(0.30-0.40 mm) Adjusting:
0.014-0.016"
(0.35-0.40 mm)
Valve clearance, warm
engine
inlet and exhaust 0.014-0.018"
(0.35-0.45 mm)
0.016-0.018"
(0.40-0.45 mm)
All specifications are subject to change without notice. pg. 100 Specifications
Engine B230F
Cooling System
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Volvo 1990 240 Model
Capacities
Fuel tank 15.8 US
gals 60 liters
Cooling system
-manual transmission
-automatic transmission
-expansion tank
separately
9.9 US qts
9.7 US qts
0.7 US qts
9.4 liters
9.2 liters
0.6 liters
Engine:
-oil and filter change
-oil changed separately
4.0 US qts
3.5 US qts
3.85
liters
3.35
liters
Transmission:
-manual, M47 II
-automatic, AW70
1.6 US qts
7.8 US qts
1.5 liters
7.4 liters
Rear axle -1030
-1031 1.4 US qts
1.7 US qts 1.3 liters
1.6 liters
Power steering gear 0.8 US qts 0.75
liters
Windshield washer fluid 3.4 US qts 3.2 liters
ELECTRICAL SYSTEM
12 V, negative ground. Voltage-controlled alternator.
Single-wire system with chassis and engine used as conductors.
Voltage 12 V
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