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CONTROLS
 AND EQUIPMENT 
1 - Position for steep hills 
This
 position is to be
 used
 for mountain 
 driving
 or
 slow
 driving.
 It
 also
 provides
 for 
maximum
 engine
 braking effect. To 
engage this gear depress the push but
ton in the handle of the selector lever 
first. In "1" the
 transmission
 will
 stay
 in first 
 gear
 and will not upshift. 
The road speed must not exceed 33 mph 
 or
 53 km/h. Only shift down into "1" 
when the speed is below this speeds. 
WARNING 
Do
 not shift to a lower driving position 
until vehicle speed has dropped below 
the specified limits otherwise engine 
 speed
 will
 suddenly increase and may 
cause
 engine damage and
 loss
 of 
vehicle control.  Driving the automatic transmission 
Starting the engine 
The
 selector
 lever
 must be in Neutral or  Park. If one of the driving
 positions
 is 
engaged
 a
 safety
 switch will prevent the 
 engine
 from
 being
 started. 
Emergency
 starting 
Your
 Volkswagen
 with
 Automatic
 Transmis
 sion
 cannot
 be started by
 pushing
 or tow
ing.
 If
 engine
 does
 not start
 because
 of
 dis
charged
 battery, the
 vehicle
 can be started 
with jumper
 cables.
 Refer
 to
 "Emergency 
starting
 with jumper
 cables".
 Should
 the 
engine
 fail to start
 consult
 your
 nearest 
Volkswagen
 dealer. 
 Selecting
 a driving position 
WARNING 
•
 Apply the foot brake before select
ing a driving position when the vehicle 
is
 stationary. 
When the selector lever is in a driving 
 position,
 the vehicle may creep even at 
idle speed. Therefore, do not release 
the parking brake or foot brake until 
you
 are ready to move, because power 
 is
 transmitted to the wheels as soon as 
a driving position is engaged. 
•
 Do not accelerate
 while
 selecting 
a driving position. At this
 time
 the en
gine must run at idle speed so
 that
 no  undue stress
 will
 be placed on the auto
matic clutches in the transmission. 
•
 Never have any position engaged 
when checking in the engine compart ment. Make sure the selector lever is 
securely
 locked into the P position
 with 
the parking brake firmly set. Otherwise,  any increase in engine speed may set 
the vehicle in motion, even
 with
 the parking brake applied. 
 
 
 
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CONTROLS
 AND
 EQUIPMENT 
•
 Never shift into Reverse (R) or Park 
(P) when the vehicle is in motion. 
•
 Do not remove the key from the ig
nition steering lock until you have 
parked the vehicle, because removal 
of the key
 will
 lock the steering wheel. 
•
 If the selector lever is unintention
ally moved into Neutral (N)
 while
 driv
ing,
 take
 your foot off the accelerator  pedal and
 wait
 until the engine speed 
has
 dropped to idling before selecting 
a driving position. 
Maneuvering 
•'/hen
 alternating between forward and 
-averse
 - for
 instance,
 while
 maneuvering 
ne
 vehicle
 into a tight parking
 space
 -
 :nly
 shift when the
 vehicle
 has
 come
 to a 
full stop and the
 engine
 is running at idle 
 soeed. 
 Stuck
 in snow, mud or sand 
When
 alternating between forward and 
 reverse
 in an effort to free the
 vehicle, 
depress
 the
 accelerator
 pedal
 slightly 
while
 the
 transmission
 is in
 gear,
 and 
 release
 the
 accelerator
 pedal
 while 
shifting.
 Do not
 race
 the
 engine
 and
 avoid 
spinning
 the
 wheels.
 Do not repeat 
 "rocking"
 back and
 forth
 with
 wheels 
spinning
 at high engine speed and heavy
 throttle,
 as serious damage may 
be caused to the automatic transmis
sion
 and other critical parts. 
Kickdown
 device 
The
 kickdown
 device
 gives
 maximum 
 acceleration
 when the
 accelerator
 pedal
 is 
pressed
 down
 past
 the full throttle
 posi
tion.
 Depending
 on
 road
 speed
 and 
 engine
 speed,
 either the upshift is
 delayed 
(forced
 throttle) or the box
 changes
 down 
into
 the next lower
 gear. 
WARNING 
Be
 careful when using the kickdown on 
slippery
 roads. Rapid acceleration may 
cause
 skidding. 
 Stopping 
•
 When
 stopping briefly, at a traffic light 
for
 example,
 it is not
 necessary
 to
 move 
the
 selector
 lever
 to
 Neutral.
 Simply
 apply 
the
 brakes.
 To start
 again
 release
 brake 
 and
 accelerate. 
•
 The driving
 positions
 must
 never
 be 
used
 for holding the
 vehicle
 at rest
 uphill. 
Always
 use your foot
 brakes
 when 
 stopped
 on
 inclines. 
WARNING 
•
 Never get out of the driver's seat 
when the engine is running and the 
 selector
 lever is not securely locked in 
the P position. 
•
 If you must leave the vehicle move 
the selector lever securely into the P 
 position
 and apply parking brake 
firmly. 
Towing 
To
 tow the
 vehicle
 see instructions 
 "Emergency
 towing" on
 page
 138. 
 
 
 
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CONTROLS AND EQUIPMENT 
STEERING LOCK/IGNITION/STARTER
 SWITCH 
The
 steering is equipped
 with
 an
 antitheft 
 ignition lock. 
 Switch
 positions 
1 -
 Ignition
 off/steering can be
 locked. 
 •
 Pull
 out the key and
 turn
 steering wheel until it
 locks. 
WARNING 
 • This position
 only
 locks the
 steering 
wheel
 and not the
 shift
 control
 lever. 
 Sudden and
 unexpected
 vehicle
 move
ment
 may occur if the
 shift
 control 
lever
 is
 moved
 out of P
 (Park)
 (automa
tic
 transmission)
 or out of
 gear
 (manual 
transmission)
 and the
 parking
 brake
 is  not
 firmly
 set. 
•
 Never
 remove
 key
 from
 steering
 lock 
or
 turn
 key off
 while
 the
 vehicle
 is  moving. The
 steering
 wheel
 will
 lock, 
causing loss of control. 
2-
 Ignition
 on/steering free.  If it is difficult to
 turn
 the key from po
sition 1 to 2, gently move the steering 
wheel until the key turns freely. 
 3
 - Starter engages. 
Key
 returns to Pos. 2 as soon as it is 
released. 
"Starting procedures" see next 
 pages. 
In position 3, the power supply to 
headlights, windshield wipers, 
blower motor and rear window defog-
ger
 is temporarily interrupted to
 con
serve
 battery power. 
Before
 the starter can be operated again 
the key must be turned back to position 1. 
The
 non-repeat lock in the ignition switch  prevents the starter from being operated 
when engine is running as this could 
damage
 the starter. 
In position 2 and 3 several warning/in
dicator lights will come on.
 Refer
 to 
"Warning/indicator lights" for details. 
Chime If you leave the key in the ignition/steering 
lock, the chime will sound when the 
driver's door is opened. This is your  reminder to remove the key and lock the 
doors. 
 
 
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CONTROLS
 AND
 EQUIPMENT 
WARNING
 / INDICATOR
 LIGHTS 
1 2 3 4 5 6 7 8 
your vehicle is equipped
 with
 several 
•nportant indicator and warning devices to 
~ionitor the continued reliable operation of  .our vehicle. Familiarize yourself
 with 
:hese
 devices so if one should come on  .ou know what to do. 
-allure to heed applicable warnings and  "nportant vehicle information may result in 
serious
 personal injury or vehicle damage. 
WARNING 
•
 Whenever
 stalled
 or stopped for 
 epair,
 move
 the
 vehicle
 a
 safe
 distance 
off the road, stop the
 engine
 and
 turn 
on the
 emergency
 flasher
 (see
 page 
46). 
• The
 engine
 compartment
 of any 
-lotor
 vehicle
 is a
 potentially
 hazard
 ous
 area.
 Before
 you check
 anything
 in 
?ie
 engine
 compartment,
 stop the 
 engine
 and let it cool down.
 Always 
exercise
 extreme
 caution
 when
 work
 ing
 under
 the
 engine
 hood.
 Heed
 all of 
re
 WARNINGS
 on
 page
 97. 
 page 
1 - Brake 43 
2
 - Safety belt 18 
3
 - Turn signals 44 
4 - Alternator 44 
 5
 - For additional light 
6 - For additional light  7 - Oil pressure 43 
8 - High beam 45 
9 - Coolant temperature/level . . . 45 
10 - For additional switch  9 10
 B25-5t? 
1-Brake
 « -> 
The
 light comes on while the engine is 
 cranking.
 It goes out after the engine is started and the parking brake is
 fully 
released.
 This is your assurance
 that
 the 
brake warning light is functioning properly. 
If the brake warning light does not light JC 
while cranking the engine or setting :ne  parking brake, there may be a malfunction in the electrical system. In this
 case
 c;~-
tact your Volkswagen dealer. 
'where applicable 
 Always
 heed
 WARNINGS
 on next page 
 
 
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I CONTROLSAND EQUIPMENT 
WARNING If the brake warning
 light
 does not go 
out
 with
 the engine running and the  parking brake released or lights up 
while driving, the fluid level
 in
 the brake 
fluid reservoir may
 be
 too low. 
This might be
 due
 to
 a
 leak in one of the  two independently functioning brake circuits. 
If the brake pedal travel has increased, 
one of the brake circuits may have 
failed.
 Avoid driving the vehicle and  have it towed to the nearest Volkswa
gen dealer or qualified workshop for re pair. 
If brake pedal travel has not increased 
and
 braking performance remains un
 impaired,
 proceed carefully to
 your 
nearest Volkswagen dealer or qualified 
workshop to have the braking system  inspected and corrected. 
For detailed information see
 "Brakes" on 
page 29.  2-
 Safety belt
 |
 A
 FASTEN
 BELTS 
Refer
 to
 "Safety belts"
 on
 page
 14 for 
details. 
3
 -
 Turn
 signals E^ 
Refer
 to
 "Turn
 signal/headlight dimmer 
switch lever" on page 49 for details. 
4
 - Alternator 
This
 light comes
 on
 when
 the
 ignition
 is 
 turned on and goes out after the engine
 is 
started.
 If the
 light does
 not go out
 after 
starting
 and
 revving-up
 the
 engine 
momentarily
 or
 lights
 up
 while driving, 
there may be a malfunction
 in
 the electrical  system
 or
 the V-belt
 to
 the alternator may be loose
 or
 broken. 
In
 this
 case,
 turn
 the engine off and 
contact
 your
 Volkswagen dealer. 
5
 - For additional
 light 
6
 - For additional
 light 
 7
 - Engine Oil pressure 
When
 the
 ignition
 is
 turned
 on, the oil 
 pressure warning light comes on for a bulb 
check.
 It
 should
 go out
 after
 the
 engine 
has
 started. 
If the
 warning light does
 not go out or 
flashes
 while driving
 (above
 2000
 engine  rpm a buzzer
 will
 sound simultaneously),
 it 
indicates,
 that the oil pressure is too low. 
Stop the engine immediately, check the 
engine
 oil
 level
 and add
 oil, if necessary. 
If engine oil level is normal, but the
 light 
continues to flash, do not continue to 
operate the vehicle. This could damage 
the engine. 
Turn
 the engine off and contact the nearest  Volkswagen dealer for assistance. 
The oil pressure warning
 light
 is not an  indicator for low engine oil level. To 
check
 the oil level, always use dipstick 
(see page 99). 
Make
 it a habit to have the engine oil 
level checked
 with
 every
 fuel filling. 
 
 
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I
 CONTROLS AND
 EQUIPMENT 
CRUISE
 CONTROL* 
JB33-509 
The cruise control allows you
 to
 maintain  a constant cruising speed above
 22 mph 
 35
 km/h),
 without
 actuating
 the ac
celerator pedal. 
Any
 manual operation, such
 as
 acceler ating, gearshifting
 or
 braking can be done independently
 of
 the cruise control. 
The cruise control
 is
 operated
 with
 sliding 
 button
 A
 and pressure
 button
 B
 positioned 
at the end
 of
 the
 turn
 signal/headlight dim mer switch lever. 
 WARNING 
•
 To help keep the vehicle under
 con
trol do not use the cruise control when  driving on winding or slippery
 roads,
 in heavy or in varying traffic. 
•
 Do not
 use
 the
 Resume
 feature when 
the previously set speed is too fast for  the existing traffic
 conditions. 
Sliding
 button
 A to
 position
 ON
 actuates 
the cruise control system. 
Accelerate
 to the
 desired speed
 and de
 press
 button
 B
 (SET).
 This sets
 the
 cruising speed and stores
 it in a
 memory. The 
foot
 can then
 be
 taken
 off the
 accelerator 
 pedal. 
With
 button
 B, the programmed speed can 
 also
 be
 increased. When
 the
 button
 is
 de
pressed,
 the
 vehicle accelerates
 until
 the 
knob
 is
 released. 
If
 you accelerate
 - for
 example when
 pas
sing
 - the
 previously programmed speed 
will
 be
 resumed automatically after the ac celerator pedal
 is
 released. 
 When the cruise control is switched on, 
do
 not shift into Neutral without de
clutching!
 The engine
 will
 rev up imme
diately and may
 possibly
 be damaged. 
The cruise control
 is
 temporarily disen gaged when brake
 or
 clutch pedal
 is de
pressed
 or
 when
 the
 road speed drops 
considerably below programmed
 speed, 
for example when driving uphill. 
To
 re-engage the system, slide
 button
 A to 
 RES
 (Resume) and
 the
 vehicle will auto
matically accelerate
 to the
 previously 
programmed
 speed. 
A
 programmed speed can
 be
 completely 
 erased
 from the memory
 of
 the cruise
 con
trol
 system
 by
 sliding
 button
 A to the
 OFF  position.
 A
 programmed speed
 is
 always 
erased
 when the ignition
 is
 switched
 off. 
WARNING 
Do
 not remove key from steering lock, 
while you are driving or while the vehi
 cle
 is rolling to a stop. The steering 
wheel
 will
 lock when you remove the  key, and
 you
 will
 not be able to steer the 
vehicle. 
'where applicable  49 
 
 
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![VOLKSWAGEN TRANSPORTER 1990 T4 / 4.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 
3REAK-IN
 PERIOD 
VEHICLE
 OPERATION] 
DURING AND
 AFTER
 BREAK-IN PERIOD 
Turing
 the first few operating
 hours,
 the 
r-gines
 internal VOLKSWAGEN TRANSPORTER 1990 T4 / 4.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 
3REAK-IN
 PERIOD 
VEHICLE
 OPERATION] 
DURING AND
 AFTER
 BREAK-IN PERIOD 
Turing
 the first few operating
 hours,
 the 
r-gines
 internal](/manual-img/18/7415/w960_7415-69.png)
Downloaded from www.Manualslib.com manuals search engine 
3REAK-IN
 PERIOD 
VEHICLE
 OPERATION] 
DURING AND
 AFTER
 BREAK-IN PERIOD 
Turing
 the first few operating
 hours,
 the 
r-gine's
 internal friction is higher than 
 a:er
 when all the moving parts
 have
 been 
:-oken
 in. How well this break-in
 process 
e
 done
 depends
 to a
 considerable
 extent 
 :n
 the way the
 vehicle
 is driven during the 
-"-3t
 900
 miles
 (1500 kilometers). 
For
 the first 600 miles 
(1000 kilometers): 
•
 Do not use full
 throttle. 
•
 Do not drive faster
 than
 3A of top 
speed. 
•
 Avoid high engine speeds. 
From
 600 to 900 miles 
(1000 to 1500 kilometers): 
The
 speed
 can gradually be
 increased
 to 
 :he
 maximum road
 speed
 or
 engine 
 speed. 
After break-in period 
The maximum permissible engine speed 
 is
 5200
 rpm and should not be exceeded. 
Shift into the higher gear before reaching the red area at the end of the scale of 
the tachometer. See page 41. 
Excessive
 engine
 speeds
 are automati
cally
 reduced. 
 •
 Details
 on how to operate the
 Manual 
and
 Automatic
 transmission
 are outlined 
in
 the
 "Controls
 and
 equipment"
 chapter. 
•
 Avoid full
 throttle
 starts and abrupt 
stops. 
•
 Try to avoid running the engine at 
maximum speed. Shifting up early helps 
to save fuel and reduces noise. 
•
 Do not overstrain engine; select pro
per gear before reaching top speeds. 
•
 Do not let engine labor. Shift down 
when engine no longer runs smoothly. 
•
 All
 revs
 are only
 valid
 when
 engine
 is 
properly
 warm. 
•
 Always
 observe
 local
 and national 
speed
 limits. 
Applies
 in addition to vehicles 
 with
 Automatic
 Transmission: 
Make
 it a habit to
 accelerate
 gradually 
instead
 of
 using
 full throttle. During
 gra
dual
 acceleration
 the
 transmission
 shifts 
earlier
 into the next higher
 gear
 thus 
saving
 fuel. 
 WARNING 
•
 New tires do not
 possess
 maximum 
traction. They tend to be slippery.  Break new tires in by driving cautiously 
at moderate speed for the first 100  miles (160 kilometers). 
•
 New brake pads and linings do not 
have optimum friction properties and 
must be "broken in" during the
 initial 
 100 to 150 miles (150 to 200 kilometers) 
of normal city driving. You can compen sate for this by applying more pressure 
on
 the brake pedal. This also applies 
 later
 when new pads or linings are 
installed. 
 
 
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VEHICLE OPERATION 
OPERATE
 YOUR VEHICLE SAFELY 
A
 lot has gone
 into
 the manufacture of  your Volkswagen, including advanced engineering techniques, rigid quality 
control and demanding inspections. 
These
 engineering and safety features will  be enhanced by you, the safe driver, 
• who knows the vehicle and all controls 
• who maintains the vehicle properly 
• who uses driving skills wisely. 
For
 your own safety as well as
 that
 of 
those around you - be a responsible 
driver. If you
 drink,
 do not
 drive.
 The use 
of alcohol, drugs and certain medications 
will seriously impair perception, reactions  and driving ability, substantially increasing 
the risk of an accident and personal
 injury. 
 Do not
 drive
 if you are
 tired,
 ill or
 under 
emotional
 stress. 
The
 following
 points
 are also
 important 
 for
 your
 safety,
 please
 observe
 them 
all. 
 First
 things
 first... 
• Turn the engine off before performing 
any checks or repairs on the vehicle. 
• Be sure tires are inflated correctly. 
Check
 for damage and
 tire
 wear. 
• See
 that
 wheel bolts or nuts are pro
perly tightened and not loose or missing. 
• Check engine oil level, add if neces
sary.
 Make it a habit to have engine oil 
checked
 with
 every fuel filling. 
• Check coolant level to assure sufficient 
engine cooling. 
• Be sure you have a well charged 
battery. 
• Check brake fluid level. If too low, have 
brake system checked. 
• Replenish windshield washer fluid. 
• Replace worn or cracked wiper blades. 
• See
 that
 all windows are clear and un
obstructed. 
• Check whether all
 light
 lenses are 
clean. 
 • Be sure all lights are working and head
lights are aimed correctly. 
• Check under vehicle for leaks. 
• Make sure the movement of either 
brake,
 clutch or accelerator pedal is not  hampered in any way. 
• Be sure all luggage is stored securely. 
You'll
 find helpful hints on how to perform  most of these checks in this manual. If in 
doubt, have these checks performed by 
your dealer or any other qualified 
 mechanic. 
Emergency
 equipment 
It is good practice to carry emergency 
equipment in your vehicle. Some of the 
things you should have are: emergency 
 light,
 first-aid kit, small shovel, and for the 
winter
 season,
 an ice scraper, snow brush, 
 a
 container or bag of sand or salt, etc. 
70 
 
 
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