1989 MAZDA 323 brake fluid

2L BUZZER 2A 28 2C 2D 1A 3K l--r nnmn
I I‘ I
1C 3L 2E 2G IL iG 1F 1D tB
3F 38 3G 1E 3D
l-l rt
II l-l
l-l It II l-l 1J 11 1H
1G IF 1E 1D 1C 1B 1A 2L 2K 2J 21 2H 2G 2F 2E 2D 2C 28 2A
r-l It ,I 3L 3K 3J 31 3H 3G 3F 3E 3D 3C 3B 3A
Ter- I I minal Connected to 1 1A Combination switch
1B Ground
IC Fuel tank unit
1 ID 1 EGI control unit
I
II L 1J 1
L Ter-
minal Connected to
2A Speed sensor output
28 Light switch (high beam)
2C Turn switch (L)
20 Turn switch (R)
2E Ground
2F Ground
2L 1 IGI battery Ter-
minal Connected to
3A
38 Alternator
3c
30 Oil pressure switch
3E
3F Parking brake switch, Brake fluid switch
3G Passive shoulder belt control unit
3H h
I 31
3J
3K
IG2 battery
3L Water temperature gauge unit

TD TECHNICAL DATA
P. BRAKING SYSTEM
Item
3rake type
Brake pedal
Height mm (in)
Free play mm (in)
Reserve travel mm (in)
Clearance when pedal depressed at 589 N (60 kg, 132 lb)
Master cylinder
Type
Master cylinder
Bore diameter mm (in) 1
Front disc brake
We
Thickness of pad
mm (in) Standard
Minimum
Thickness of disc plate
mm (in) Standard
Minimum
Runout of disc plate mm (in)
Cylinder bore
mm (in) Specifications
Front . . . . . disc, Rear . . . . . disc or drum
193-196 (7.60-7.72)
4-7 (0.16-0.28)
70 (2.76) min
Tandem
22.22 (0.875)
Ventilated
10 (0.39)
2 (0.08)
22 (0.87)
20 (0.79)
0.1 (0.004)
53.97 (2.12)
Rear brake (drum)
We
Thickness of lining
I Drum inside diameter
1
tiheel cylinder bore
I Parking brake
Type
Parking brake lever notches Leading & trailing
mm (in) Standard 4.5 (0.18)
Minimum 1 (0.04)
mm (in) Standard 200 (7.90)
Maximum 201 (7.91)
mm (in) 17.46 (0.687)
Mechanical two-rear-wheel control
When lever is pulled at 98N (10 kg, 22 lb)
Power brake unit
Diameter mm (in) 5-7
(a): 214 (8.43) (b): 239 (9.41)
More than 1,177 (12, 171)/196 (20, 44)
Fluid pressure per treading force
kPa (kg/cm’, psi)/N (kg, lb) (4
@I at 0 mmHg (0 inHg)
More than 7,063 (72, 1,024)/l 96 (20, 44)
at 500 mmHg (19.7 inHg)
More than 1,517 (15, 213)/196 (20, 44)
at 0 mmHg (0 inHg)
More than 8,593 (88, 1,261)/196 (20, 44)
at 500 mmHg (19.7 inHg)
Rear wheel hydraulic control rystem
Type Dual proportioning valve
_-_.
. .- ,. . . . !
P.IF
Switching point (Master cylinder pressure)
KPa (kg/cm-, PSI) ) z,4~j3 (25, 356)
(a): BP engine with SMTX, B6 engine
(b): BP engine with 4EATX ..-
-’
TD-18

PARTS INDEX
‘I
A
ACCELERATOR CABLE ............................. F-l 14
ACCELERATOR PEDAL ............................. F-l 14
AIR CONDITIONER ...................................... u-30
A/C RELAY.. ........................................... U-56
A/C SWITCH ...........................................
U-57
COMPRESSOR.. ..................................... U-41
CONDENSER.. ....................................... U-53
CONDENSER FAN ................................. u-57
CONDENSER FAN RELAY .................... U-56
COOLING UNIT ..................................... U-38
MAGNETIC CLUTCH ............................. u-51
RECEIVER/DRIER .................................. U-52
REFRIGERANT PRESSURE SWITCH.. .. U-55
AIR FLOW METER ..................................... F-l 68
AIR VALVE.. ................................................ F-l 16
ALTERNATOR .............................................. G-10
ANTENNA FEEDER
AUDIO
....... .......................................................................................... T-i;
AUTOMATIC TRANSAXLE ............................. K-l
2-4 BRAKE BAND ................................ K-l 97
3-4 CLUTCH.. ....................................... K-l 87
ACCUMULATORS ................................ K-l 67
ATF ....................................................... K-135
ATF THERMOSENSOR ........................ K-142
BEARING COVER ASSEMBLY ............ K-208
CLUTCH ASSEMBLY ........................... K-l 72
CONTROL VALVE BODY.. .....
K-21 0,224,234
DIFFERENTIAL ..................................... K-236
DRIVE PLATE.. ..................................... K-267
EC-AT CONTROL UNIT ....................... K-144
HOLD SWITCH ..................................... K-140
HYDRAULIC CIRCUIT .......................... K-278
IDLER GEAR ........................................ K-203
INHIBITOR SWITCH ............................. K-l 41
LOW AND REVERSE BRAKE .............. K-192
MAIN CONTROL VALVE BODY .......... K-220
OIL COOLER.. ...................................... K-265
OIL PUMP ............................................
K-169
OIL SEAL ..............................................
K-209
ONE-WAY CLUTCH 2
CARRIER HUB ASSEMBLY ............... K-185
OUTPUT GEAR .................................... K-206
P RANGE SWITCH.. ............................. K-271
PREMAIN CONTROL VALVE BODY .a. K-218
PULSE GENERATOR ........................... K-142
SELECTOR LEVER ............................... K-272
SHIFT MECHANISM ............................. K-269
SHIFT-LOCK ACTUATOR
..................... K-271
SMALL SUN GEAR AND
ONE-WAY CLUTCH 1 ........................ K-l 82
SOLENOID VALVE.. ............................. K-l 43
SPEEDSENSOR .................................. K-l 43
THROTTLE CABLE .............................. K-l 37
TORQlJE CONVERTER.. ...................... K-l 66
TRANSAXLE UNIT. ......... K-149,153,246,261 UPPER CONTROL VALVE BODY.. ..... K-215
BACK-UP LIGHT SWITCH..
..........................
BATTERY T;4;
- .......................................................
BLOWER UNIT ............................................
U-23
BRAKE FLUID.. .............................................. P-8
BRAKE MASTER CYLINDER. ...................... P-10
BRAKE PEDAL ...............................................
P-8
C
CALIPER .................................................. P-21,26
CARGO COMPARTMENT LAMP ................. T-54
CENTRAL PROCESSING UNIT..
.................. T-55
CHARCOAL CANISTER ............................. F-l 41
CHECK VALVE (TWO-WAY) .......................
CHECK-AND-CUT VALVE - .......................... ;-;b$
CIRCUIT OPENING RELAY.. ...................... F-129
CLUTCH COVER ......................................... H-l 7
CLUTCH DISC ............................................. H-l 7
CLUTCH FLUID ............................................. H-4
CLUTCH MASTER CYLINDER.. .................... H-7
CLUTCH PEDAL ............................................ H-5
CLUTCH RELEASE CYLINDER..
................. H-12
CLUTCH SWITCH (MTX) ............................ F-l 72
COMBINATION SWITCH .............................. T-23
COWL GRILLE ............................................. S-53
CRUISE CONTROL UNIT.. ...................... T-78,85
D
DASHBOARD ............................................... S-94
DASHPOT ................................................... F-l 42
DISTRIBUTOR .............................................. G-20
DOOR LOCK TIMER UNIT ........................... T-17
DOOR MIRROR ............................................ S-54
REMOTE CONTROL MIRROR ............... S-56
REMOTE CONTROL MIRROR SWITCH. S-55
DOOR SPEAKER .......................................... T-98
DRIVE SHAFT.. ....................................... M-l 7,21
DRL RELAY.. ................................................ T-18
DRL RESISTOR ............................................ T-46
DUAL PROPORTIONING VALVE..
............... P-l 6
DYNAMIC CHAMBER ................................ F-l 12
E
ELECTRIC COOLING FAN SYSTEM ........... E-13
ENGINE (B6 & BP SOHC) ........................... Bl-2
CAMSHAFT ..........................................
Bl-58
CAMSHAFT PULLEY ...........................
Bl-65
CONNECTING ROD ............................. 81-63
PI-I

PARTS
DIFFERENTIAL ..................................... Jl-52
SHIFT MECHANISM ............................. Jl-56
TRANSAXLE ............................................ Jl-8
TRANSAXLE OIL .................................... Jl-7
MANUAL TRANSAXLE (G5M-R) .................. J2-2
DIFFERENTIAL ..................................... J2-43
SHIFT MECHANISM ............................. J2-46
TRANSAXLE.. .......................................... J2-8
TRANSAXLE OIL .................................... J2-7
MOLDING, PROTECTOR, GARNISH ...........
S-42
BELTLINE MOLDING ............................. S-48
REAR WINDOW MOLDING.. ............. S-43,44
ROOF MOLDING.. .................................. S-46
SIDE PROTECTOR ................................. S-49
UPPER WINDSHIELD MOLDING,
A-PILLAR GARNISH ............................ S-42
NEUTRAL SWITCH (MTX) . . . . . . . . . . . . . . . . . . . . . . . . . . F-l 73
0
1
\_ OIL COOLER (ENGINE). ................................ D-8
OIL PAN (ENGINE) ........................................ D-9
OIL PUMP (ENGINE) ................................... D-l 3
..................................... F-l 71
OXYGEN SENSOR
P
PARKING BRAKE ......................................... P-31
PARKING BRAKE CABLE ............................ P-32
PARKING BRAKE LEVER ............................ P-33
PARKING BRAKE SHOE ............................. P-31
PASSIVE SHOULDER BELT SYSTEM.. ..... S-103
DOOR CATCH SWITCH ....................... S-l 07
LIMIT SWITCH ...................................... S-l 07
PASSIVE SHOULDER BELT MOTOR.. S-106
SPEED SENSOR ................................... S-l 07
WARNING SWITCH .............................. S-l 07
PCV VALVE ................................................
POWER BRAKE UNIT ‘;--=I;;
..................................
POWER DOOR LOCK SYSTEM ................... S-23
DOOR LOCK CONTROL.. ...................... S-26
DOOR LOCK SWITCH.. .......................... S-26
DOOR LOCK TIMER AND RELAY.. ....... S-26
POWER STEERING.. .................................... N-23
POWER STEERING FLUID .......................... N-27
POWER STEERING OIL PUMP.. ................. N-37
POWER STEERING PRESSURE SWITCH . . F-l 73
POWER WINDOW SYSTEM.. .......................
S-27
MAIN POWER WINDOW SWITCH.. .......
S-31
POWER WINDOW MOTOR.. ..................
S-32
POWER WINDOW SUB-SWITCH ........... S-32
PRESSURE REGULATOR (FUEL). ............. F-l 29 . . . . . . . . , . . . . . , . RADIATOR CAP .............................................
E-7
RADIATOR GRILLE,
I
LOWER GRILLE MOLDING ....................... S-51 fl
RADIATOR THERMOSWITCH ...................... E-17 t
REAR AXLE ................................................. M-10
REAR BRAKE (DISC) ................................... P-23
REAR BRAKE (DRUM) ................................. P-28
REAR BUMPER ............................................ s-40
REAR COMBINATION LIGHT.. ....
REAR CROSSMEMBER ............................... R-29
REAR DOOR ................................................ S-l 5
REAR DOOR LOCK AND OPENER.. .
REAR FINISHER ........................................... s-52
REAR HATCH ............................................... s-20
REAR HATCH LOCK AND OPENER.. ......... S-22
REAR SHOCK ABSORBER AND SPRING.. R-21
REAR SIDE MARKER LIGHT ....................... T-48
REAR SIDE WINDOW REGULATOR AND . . . . . . . . .
AI .,.n
INDEX
Q
QUARTER WINDOW GLASS . . . . . . . . . . . . ..a........ S-62
R
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
kiLA33 ........................................................ a-- I I
REAR SPEAKER ........................................... T-99
REAR SPOILER ............................................ s-41
REAR STABILIZER.. ..................................... R-27
REAR SUSPENSION .................................... R-20
REAR WINDOW GLASS ............................... S-63
REAR WINDOW DEFROSTER.. .................... T-74
REAR WINDOW DEFROSTER SWITCH ....... T-77
REAR WIPER AND WASHER ...................... S-74
REAR WASHER MOTOF
REAR WIPER AND WASHER SWITCH . . S-77
REAR WIPER MOTOR ............................ s-77
RELEASE BEARING (CLUTCH). . . . . . . . . . ..s..... H-17 I . . . . . . . . ...*. .*......*..
SEAT BELT.. ........................................ S-100,102
BUCKLE SWITCH.. ............................... S-l 02
SEAT ........................................................... s-110
SEPARATOR (FUEL) .................................. F-l 40
SHUTTER VALVE ACTUATOR (VICS) ........ F-l 18
SLIDING SUNROOF ..................................... S-80
MOTOR ASSEMBLY ............................... S-81
SUNROOF RELAY.. ................................ S-82
SUNROOF SWITCH.. .............................. S-82
SOLENOID VALVE
(PRESSURE REGULATOR CONTROL) .... F-135
SOLENOID VALVE (PURGE CONTROL). .. F-140
SOLENOID VALVE (VICS) .......................... F-l 18
SPARK PLUGS ............................................ G-18
-II__

DIAGRAM Z
rl PARTS NAME
-
PA ,K
SECTION T
CIGARETTE LIGHTER ............................................
I-1
CIRCUIT OPENING RELAY ..............................
B-l&Pa
I CLUTCH
SWITCH .............................................. B-lc
CONDENSER ................................................. B-la.2a
CONDENSER FAN ..................................................
G
CONDENSER
FAN RELAY ....................................... G
COMBINATION
SWITCH .................................... E-l.2
COOLING FAN MOTOR .....................................
B-3,4
COOLING
FAN RELAY ........................................ B-3,4
COURTESY LAMP ................................................
l-3
CPU .................................................................... l-2
CRUISE CONTROL
MAIN SWITCH ........................... Q
CRUISE
CONTROL SWITCH .................................... Q
CRUISE CONTROL UNIT ......................................... Q 0 ACTUATOR ........................................................... Q
A/C RELAY ........................................................... G
t A/C SWITCH .........................................................
G
t AIRFLOW METER .......................................... B-lc,Pc
t ALTERNATOR .....................................................
A-2
I AUDIO SYSTEM .....................................................
J
@BACK-UP LIGHT .................................................. F-3
BACK-UP LIGHT SWITCH
..................................... F-3
I
BLOWER MOTOR ...................................................
G
h BLOWER SWITCH ..................................................
G
I BRAKE FLUID SWITCH ...........................................
C
BUCKLE SWITCH .............................................
l-2, S
@I DIAGNOSIS CONNECTOR .......................................
U
DIGITAL CLOCK
................................................... l-l
DIODE ..................................................................
G
DISTRIBUTOR ...............................................
B-l b,2b
DOOR CATCH SWITCH .......................................... S
DOOR
SPEAKER ..................................................... J
DOOR SWITCH ....................................................
l-2
DRL CONTROL UNIT ............................................
E-3
DRL RELAY .........................................................
E-3
ORL RESISTOR ....................................................
E-3
ENGINE CONTROL UNIT
.................................... B-1.2
ii@ FLASHER UNIT ....................................................
F-l
FRONT TURN LIGHT ............................................
F-l
FUEL METER
......................................................... C
FUEL
TANK UNIT .......................................... B-la,2a
HAZARD SWITCH ...............................................
F-l _
HEADLIGHT .....................................................
E-l.2
HEADLIGHT RELAY .............................................
E-2
h HIGH
MOUNT STOPLIGHT ....................................
F-2
h HOLD SWITCH .................................................. B-2c
4 HORN .................................................................
F-3
! HORN RELAY
...................................................... F-3
HORN SWITCH ....................................................
F-3
0 IC REGULATOR ..................................................
A-2
-L
T-S INDEX
PARTS NAME SECTION
IGNITER ........................................................ B-la,2a
IGNITION COIL ..............................................
B-la.2a
IGNITION KEY CYLINDER LAMP .............................
l-2
IGNITION KEY REMINDER SWITCH ........................ l-2
ILLUMINATION LAMP
A/C SWITCH ..................................................... l-4
AT SELECT
....................................................... l-4
AUDIO SYSTEM
................................................. l-4
BLOWER SWITCH .............................................
l-4
CIGARETTE LIGHTER
......................................... l-4
CRUISE CONTROL
MAIN SWITCH ....................... l-4
HAZARD SWITCH .............................................
l-4
INSTRUMENT CLUSTER
..................................... l-4
REAR WINDOW DEFROSTER SWITCH
................. l-4
INHIBITOR SWITCH .................................... A-l, B-2c
INJECTOR ....................................................
B-1 b,2b
INSTRUMENT CLUSTER ..........................................
C
INTERIOR & SPOT LAMP .......................................
l-2
ISC VALVE ...................................................
B-1 b,26
@ LICENSE PLATE LIGHT .........................................
E-4
LIMIT SWITCH .......................................................
S
481 MAGNETIC
CLUTCH .............................................. G
MAIN RELAY (FUEL INJ) ................................
B-la,Pa
@ NEUTRAL SWITCH ............................................
B-lc
@ OIL PRESSURE SWITCH ..........................................
C
OXYGEN SENSOR ......................................... B-la.2a
@ PANEL LIGHT CONTROL .......................................
l-4
PARKING BRAKE SWITCH ......................................
C
PASSIVE SHOULDER BELT CONTROL UNIT
.............. S
PASSIVE SHOULDER BELT
MOTOR .......................... S
POSITION LIGHT .................................................
E-4
POWER DOOR LOCK MOTOR
............................... K-2
POWER DOOR LOCK RELAY
................................. K-2
POWER DOOR LOCK SWITCH
.............................. K-2
POWER
OUTSIDE MIRROR ...................................... L
POWER OUTSIDE MIRROR MOTOR
.......................... L
POWER OUTSIDE MIRROR SWITCH .........................
L
POWER STEERING PRESSURE SWITCH ........... B-l b.2b
POWER WINDOW MAIN SWITCH .........................
K-l
POWER WINDOW MOTOR ...................................
K-l
POWER WINDOW SWITCH
.................................. K-l
@ REAR TURN LIGHT ..............................................
F-l
REAR SiDE MARKER LIGHT ..................................
E-4
REAR
SPEAKER ......................................................
J
REAR WASHER MOTOR ......................................
D-3
REAR WINDOW DEFROSTER
................................. I-1
REAR WINDOW DEFROSTER SWITCH ....................
I-1
REAR WIPER MOTOR
.......................................... D-3
REAR WIPER & WASHER SWITCH
........................ D-3
REFRIGERANT PRESSURE SWITCH
.......................... G
RESISTOR ASSEMBLY ............................................
G