Fig. 74: Test 6D - Location of Gear Select Switch Fuse (Cherokee)
Fig. 75: Test 6D - TCU 32-Way Connector (Cavities 8 & 9, Cherokee)
Replacement of the rotor is required because it does not meet
design specifications.
Some conditions indicate that a service or part replacement
is suggested because the part is close to the end of its useful life
or addresses a customer's need, convenience or request. If a
customer's vehicle has one of these conditions, the procedure may be
only to suggest service.
Example:
An exhaust pipe is rusted, corroded or weak, but no leaks are
present. In this case, the exhaust pipe has not failed.
However, there is evidence that the pipe may need replacement
in the near future. Replacement of the pipe may be suggested
for the customer's convenience in avoiding a future problem.
Example:
The customer desires improved ride and/or handling, but the
vehicle's shocks or struts have not failed. In this case,
replacement may be suggested to satisfy the customer's
wishes. In this case, replacement of the shocks or struts may
not be sold as a requirement.
A customer, of course, has the choice of whether or not a
shop will service his or her vehicle. He or she may decide not to
follow some of your suggestions. When a repair is required, a MAP
shop must refuse partial service on that system if, in the judgment of
the service provider, proceeding with the work could create or
continue an unsafe condition. When a procedure states that required
or suggested repair or replacement is recommended, the customer must
be informed of the generally acceptable repair/replacement options
whether or not performed by the shop.
When presenting suggested repairs to the customer, you must
present the facts, allowing the customer to draw their own conclusions
and make an informed decision about how to proceed.
The following reasons may be used for required and suggested
services. These codes are shown in the "Code" column of the MAP
Uniform Inspection & Communications Standards that follow:
Reasons to Require Repair or Replacement
A - Part no longer performs intended purpose
B - Part does not meet a design specification (regardless of
performance)
C - Part is missing
NOTE: When a repair is required, the shop must refuse partial
service to the system in question, if the repair creates
or continues an unsafe condition.
Reasons to Suggest Repair or Replacement
1 - Part is close to the end of its useful life (just above
discard specifications, or weak; failure likely to occur
soon, etc.)
2 - To address a customer need, convenience, or request (to
stiffen ride, enhance performance, eliminate noise, etc.)
3 - To comply with maintenance recommended by the vehicle's
Original Equipment Manufacturer (OEM)
4 - Technician's recommendation based on substantial and
informed experience
NOTE: Suggested services are always optional. When presenting
suggested repairs to the customer, you must present the
facts, allowing the customer to draw their own conclusions
control module before starting diagnosis or repair procedure, as this
connection is disturbed when Cruise Command System Tester (AM PC-1-R)
is used. Poor connection at this point may be improperly diagnosed as
control module malfunction.
Brake light and clutch switches should be properly adjusted.
Ensure that all vacuum lines are correctly routed and tightly
connected.
CRUISE COMMAND SYSTEM TESTS
Testing is performed with Cruise Command System Tester (AM
PC-1-R). Remove wire harness connector from control module. Connect
tester to wire harness connector. Perform tests as part of service
diagnosis to determine cause and correction of system malfunction.
Various tester lights are associated with specific components,
circuits, etc.
CONTROL SWITCH CONTINUITY
Wrangler
NOTE: Voltage checks should show battery voltage. If resistance
readings are incorrect, check circuit for an open or a
short. Cruise control module terminal No. 1 grounds through
connector at engine block.
Light No. 1 "OFF" (Set Switch)
With control switch in "ON" position, check for battery
voltage between HAZ/STOP and in-line fuse, terminal No. 14 and ground
terminal No. 1
Light No. 2 "OFF" (Control Switch & Speed Sensor)
With control switch in "ON" position, check for battery
voltage between HAZ/STOP and in-line fuse, terminal No. 5 and ground
terminal No. 1. With ignition switch in "OFF" position, check
resistance between terminals No. 2 and No. 3. Resistance should be 15-
50 ohms.
Light No. 3 "OFF" (Brake Light Ground)
With ignition switch in "ON" position, install jumper wire
between terminals No. 7 and No. 13. If brake lights do not turn on,
check fuses and brake light switch connections.
Light No. 4 "OFF" (Throttle Position Feedback Sensor)
With ignition switch in "ON" position, check for battery
voltage between gauge fuses at terminals No. 7 and No. 1.
With ignition switch in "OFF" position, check resistance
between terminals No. 2 and No. 11. Resistance should be 2400-4000
ohms. At idle resistance should be 2800-4300 ohms and at wide open
throttle resistance should be 4000 ohms.
Light No. 5 "OFF" (Resume/Accel/Vent Valve)
With control switch in "RESUME/ACCEL" position, check for
battery voltage between HAZ/STOP and in-line fuse, terminal No. 10 and
ground terminal No. 1. With ignition switch in "OFF" position, check
resistance between terminals No. 6 and No. 12. Resistance should be
30-50 ohms. Resistance between terminals No. 6 and ground, and
terminal No. 12 and ground should be infinite (open).
Light No. 6 "OFF" (Resume/Accel/Charge Valve)
With control switch in "RESUME/ACCEL" position, check for
battery voltage between HAZ/STOP and in-line fuse, terminal No. 10 and
ground terminal No. 1. With ignition switch in "OFF" position, check
resistance between terminals No. 4 and No. 12. Resistance should be
With ignition and control switches in "OFF" position, test
lights should be off. If one or more lights are on, remove Brown (5)
wire at control module connector and check for direct source of
voltage or repair defective control switch.
SYSTEM ELECTRICAL CONTINUITY
Cherokee, Comanche & Wagoneer
1) With ignition and control switches in "ON" position,
lights No. 2, 3 and 4 should be on. Lights No. 1, 5 and 6 should be
off. If light No. 2 is off, check speed sensor continuity, check speed
sensor terminals to Gray and Drk. Blue wires, and check terminals No.
2, 3, 5 and 7 (Gray, Drk. Blue and Lt. Green wires are not grounded).
2) If light No. 3 is off, check brake light switch and all
Brown, Lt. Blue and Lt. Green wire connections. If light No. 4 is off,
check terminals No. 2 and No. 11 at control module connector. Check
continuity of throttle position feedback rheostat of servo.
Grand Wagoneer
1) With ignition and control switches in "ON" position,
lights No. 1, 2, 3, and 4 should be on. Lights No. 5 and 6 should be
off. If light No. 1 is off, check for blown fuse in brake light switch
to control switch circuit. Check Red, Brown and Green wires at control
switch for continuity to switch. Check Drk. Green wire (14) at control\
module connector for continuity to control module.
2) If light No. 2 is off, check speed sensor for correct
output voltage. Check Gray and Drk. Blue wire at speed sensor
connector for continuity to control module connector. Check terminals
No. 2, 3, 5 and 7 at control module connector for proper connection to
wires.
3) If light No. 3 is off, check brake and clutch switch
adjustment. If light No. 4 is off, check for defective connection at
terminals No. 2 and 11 on control module connector. Check operation of
throttle position feedback rheostat on servo.
COAST CONTINUITY TEST
Cherokee, Comanche & Wagoneer
1) With ignition and control switches in "ON" position,
depress and hold "SET/COAST" button. Lights No. 1, 2, 3 and 4 should
be on. Lights No. 5 and 6 should be off. If light No. 1 is off, check
voltage from brake light switch, check 4-amp in-line fuse of Pink
wire, and check Pink, Brown and Drk. Green wires at control switch
connector and Drk. Green (14) wire at control module connector for
good connections.
2) If light No. 2 is off, check speed sensor continuity,
check speed sensor terminals to Gray and Drk. Blue wires, and check
terminals No. 2, 3, 5 and 7 (Gray, Drk. Blue and Lt. Green wires) for
ground.
3) If light No. 3 is off, check brake light switch, check all
Brown, Lt. Blue and Lt. Green wire connections. If light No. 4 is off,
check terminals No. 2 and 11 at control module connector, and check
continuity of throttle position feedback rheostat of servo.
SERVO CHARGE VALVE SOLENOID CONTINUITY
CAUTION: If engine is running, servo will move throttle to wide open
position.
Grand Wagoneer
1) With ignition and control switches in "ON" position,
depress and hold "SET/COAST" button. Lights No. 2, 3, 4, 5 and 6
should be on. Light No. 1 should be off. Light No. 4 will dim when
servo moves throttle to wide open position with engine operating.
2) If light No. 2 is off, check speed sensor for correct
output voltage. Check Gray and Drk. Blue wire at speed sensor
connector for continuity to control module connector. Check terminals
No. 2, 3, 5 and 7 at control module connector for proper connection to
wires.
3) If light No. 3 is off, check brake and clutch switch
adjustment. If light No. 4 is off, check for defective connection at
terminals No. 2 and 11 on control module connector. Check operation of
throttle position feedback rheostat on servo.
4) If light No. 5 is off, check for defective connections at
terminals No. 4 and 12 on control module connector. If necessary,
replace defective servo. If light No. 6 is off, check for defective
connection at terminals No. 6 and 12 on control module connector. If
necessary, replace defective servo.
5) If all lights are off after depressing set/coast speed
switch, check for blown fuse. Check for short circuits in Red, Pink
and Brown wire circuits at control switch. If necessary, replace
defective servo.
SYSTEM DISENGAGEMENT WITH BRAKE PEDAL DEPRESSED
Cherokee, Comanche & Wagoneer
1) With ignition and control switches in "ON" position and
brake pedal depressed, lights No. 2 and 4 should be on. Lights No. 1,
3, 5 and 6 should be off. Light No. 3 should be on when brake pedal is
released.
2) If light No. 2 is off, check speed sensor continuity,
check speed sensor terminals to Gray and Drk. Blue wires, and check
terminals No. 2, 3, 5 and 7 (Gray, Drk. Blue and Lt. Green) for
ground.
3) If light No. 4 is off, check terminals No. 2 and 11 at
control module connector, and check continuity of throttle position
feedback rheostat of servo.
Grand Wagoneer
1) With ignition and control switches in "ON" position and
brake pedal depressed, lights No. 1, 2 and 4 should be on. Lights No.
3, 5 and 6 should be off. Light No. 3 should be on when brake pedal is
released.
2) If light No. 1 is off, check for blown fuse in brake light
switch to control switch circuit. Check Red, Brown and Green wires at
control switch connector for continuity to switch. Check Drk. Green
wire (14) at control module connector for continuity to control
module.
3) If light No. 2 is off, check speed sensor for correct
output voltage. Check Gray and Drk. Blue wire at speed sensor
connector for continuity to control module connector. Check terminals
No. 2, 3, 5 and 7 at control module connector for proper connection to
wires.
4) If light No. 4 is off, check for defective connection at
terminals No. 2 and 11 on control module connector. Check operation of
throttle position feedback rheostat on servo. If light No. 3 is off
when brake pedal is released, check brake light switch adjustment.
"RESUME/ACCEL" FUNCTION
CAUTION: If engine is running, servo will move throttle to wide open
position.
Cherokee, Comanche & Wagoneer
1) With ignition and control switches in "ON" position, slide
and hold control switch in "R/A" position. Lights No. 2, 3, 4, 5 and 6
should be on. Light No. 1 should be off. Light No. 4 will dim when
servo moves throttle to wide open position, if engine is running.
2) If light No. 2 is off, check speed sensor terminal
connections to control module through Gray and Drk. Blue wires. Check
terminals No. 2, 3, 5 and 7 (Gray, Drk. Blue and Lt. Green wires) for
ground.
3) If light No. 3 is off, check brake light switch, and check
all Brown, Lt. Blue and Lt. Green wire connections. If light No. 4 is
off, check terminals No. 2 and 11 at control module connector. Check
continuity of throttle position feedback rheostat of servo.
4) If light No. 5 is off, check for bad connection at White
(6) and Orange (12) wire terminals. If necessary, replace defective
servo.
5) If all lights are off after moving control switch to "R/A"
position, check for blown fuse or fuses, and check Red, Pink, Brown or
White wires for shorts. If necessary replace defective servo.
Grand Wagoneer
1) With ignition and control switches in "ON" position, slide
control switch to "R/A" position. All test lights should be on. Light
No. 4 will dim when servo moves throttle to wide open position, if
engine is running.
2) If light No. 1 is off, check for blown fuse in brake light
switch to control switch circuit. Check Red, Brown and Green wires at
control switch for continuity to switch.
3) If light No. 2 is off, check Gray and Drk. Blue wire at
speed sensor connector for continuity to control module connector.
4) If light No. 3 is off, check brake light switch
adjustment. If light No. 4 is off, check for defective connection at
terminals No. 2 and 11 on control module connector. Check operation of
throttle position feedback rheostat on servo.
5) If light No. 5 is off, check for defective connections at
terminals No. 4 and 12 on control module connector. If necessary,
replace defective servo. If light No. 6 is off, check for defective
connection at terminals No. 6 and 12 on control module connector. If
necessary, replace defective servo.
6) If all lights are off after moving control switch to "R/A"
position, check for blown fuse. Check for short circuits in Red, Pink
and Brown wire circuits at control switch. If necessary, replace
defective servo.
SPEED SENSOR TEST
1) Disconnect wire harness connector at speed sensor. Connect
a voltmeter (set on low AC scale) to terminals from speed sensor.
2) Raise front and rear wheels of vehicle off ground and
support vehicle with safety stands. Run engine (wheels spinning
freely) at 30 MPH and note voltage.
3) Voltage should be approximately .9 volts. Increases of .1
volts per each 10 MPH increase in speed should also be noticed. Turn
off engine and stop wheels. Lower vehicle. Connect speed sensor wire
harness.
SERVO TEST
1) With ignition switch in "OFF" position, disconnect servo
wire harness connector. Remove vacuum hose from brake pedal vent valve
nipple on servo. Disconnect servo cable from throttle linkage at
carburetor.
2) Connect an ohmmeter between ground and Red. Ground and
Orange. And Ground and White wire terminals of servo wire harness
connector. See Fig. 5. Observe ohmmeter during each test. An infinite
(open circuit) resistance should be indicated for each wire terminal.
\003
DEFO GGER - R EA R W IN DO W
1988 J e ep C hero ke e
1988 Defoggers
REAR WINDOW
Jeep: All Models
DESCRIPTION & OPERATION
System consists of 2 vertical bus bars and horizontal rows of
heating elements fused to inside of glass, a control switch, an
indicator light, and timer relay.
The grid feed wire is connected to bus bar on driver's side
of window. Ground bus bar is on right side of vehicle. Timer/relay
receives current from fuse block. A circuit breaker protects defogger
circuit.
NOTE: On some Jeep models, defogger switch and electric tailgate
switch are serviced as an assembly.
TROUBLE SHOOTING
NOTE: Control switch testing is not available for Wrangler models.
1) On Cherokee, Comanche and Wagoneer models, turn ignition
switch to "ON" position. Check for current at "I" and "B" terminals.
See Fig. 1 . If there is no current, check circuit and repair as
necessary. Make sure that switch has a good ground through wire
connected to "G" terminal.
2) With a good ground circuit and ignition switch in "ON"
position, current should be present at "L" terminal. If there is no
current, replace control switch.
Fig. 1: Jeep Control Switch Terminals
3) On Grand Wagoneer models, turn ignition switch to "ON"
position and press defogger switch. Separate wiring harness at
connector under dash. Connect a 12-volt test light from Purple wire to
\003
DO OR L O CKS - P O W ER
1988 J e ep C hero ke e
1988 Power Door Locks
JEEP
DESCRIPTION
Jeep vehicles with power door locks use a motor-actuated lock
system, controlled by rocker switches. Operation of switch assembly
controls the actuator motor.
Power door locks are protected by a 30-amp circuit breaker
located in the fuse block. Power door locks will not operate from
outside the vehicle.
TESTING
SWITCH
Using ohmmeter, test switches for continuity. Connect
ohmmeter across terminals as shown. See Fig. 1. Continuity should
exist between terminals in all positions.
Fig. 1: Checking Switch Continuity
Courtesy of Chrysler Motors.
ACTUATOR MOTOR
Connect ammeter to actuator motor terminals. Operate door
switch and note reading. Current draw should not exceed 8 amps at room
temperature. Actuator should complete full travel within one second.
Replace actuator motor if not within specification.
CIRCUIT BREAKER
1) Disconnect harness connector from fuse block. Using test
light, check fuse block harness connection for voltage. If there is no
battery voltage at connection, check for burnt fusible link in engine
compartment.
2) Check circuit breaker continuity if voltage exists. Using
ohmmeter, test circuit breaker for continuity. Replace circuit breaker
if no continuity exists.
3) If circuit breaker tests okay, check for battery voltage
at circuit breaker connection of fuse block with wiring harness
installed. If voltage exists at wiring harness but not at circuit
breaker connection, check fuse block for damage.
REMOVAL & INSTALLATION