
Please be sure to read the whole of this Chapter before carrying out any work on your car. 
SAFETY FIRST! 
You must always ensure that 
safety is the first consideration 
in any job you carry out. A 
slight lack of concentration, or 
a rush to finish the job quickly 
can easily result in an accident, 
as can failure to follow the 
precautions outlined in 
this manual. 
Be sure to consult the 
suppliers of any materials and 
equipment you may use, and 
to obtain and read carefully 
any operating and health and 
safety instructions that may 
be available on packaging or 
from manufacturers 
and suppliers. 
Raising the Car Safely 
ALWAYS ensure that the vehicle is properly supported when 
raised off the ground. Don't work on, around, or underneath 
a raised vehicle unless axle stands are positioned under 
secure, load bearing underbody areas, or the vehicle is driven 
onto ramps, with the wheels remaining on the ground 
securely chocked to prevent movement. 
NEVER work on a vehicle supported on a jack. Jacks are made 
for lifting the vehicle only, not for holding it off the ground 
while it is being worked on. 
ALWAYS ensure that the safe working load rating of any 
jacks, hoists or lifting gear used is sufficient for the job, and 
that lifting gear is used only as recommended by the 
manufacturer. 
NEVER attempt to loosen or tighten nuts that require a lot of 
force to turn (e.g. a tight oil drain plug) with the vehicle 
raised, unless it is safely supported. Take care not to pull the 
vehicle off its supports when applying force to a spanner. 
Wherever possible, initially slacken tight fastenings before 
raising the car off the ground. 
ALWAYS wear eye protection when working under the 
vehicle and when using power tools. 
Working On The Vehicle 
ALWAYS seek specialist advice unless you are justifiably 
confident about carrying out each job. The safety of your 
vehicle affects you, your passengers and other road users. 
DON'T lean over, or work on, a running engine unless it is 
strictly necessary, and keep long hair and loose clothing well 
out of the way of moving mechanical parts. Note that it is 
theoretically possible for fluorescent striplighting to make an 
engine fan appear to be stationary
 -
 double check whether it 
is spinning or not! This is the sort of error that happens when 
you're really tired and not thinking straight. So... 
...DON'T work on your car when you're over tired. 
ALWAYS work in a well ventilated area and don't inhale dust 
- it may contain asbestos or other harmful substances. 
NEVER run the engine indoors, in a confined space or over 
a pit. 
REMOVE your wrist watch, rings and all other jewellery before 
doing any work on the vehicle
 -
 and especially when working 
on the electrical system. 
DON'T remove the radiator or expansion tank filler cap when 
the cooling system is hot, or you may get scalded by escaping 
coolant or steam. Let the system cool down first and even 
then, if the engine is not completely cold, cover the cap with 
a cloth and gradually release the pressure. 
NEVER drain oil, coolant or automatic transmission fluid when 
the engine is hot. Allow time for it to cool sufficiently to avoid 
scalding you. 
ALWAYS keep antifreeze, brake and clutch fluid away from 
vehicle paintwork. Wash off any spills immediately. 
TAKE CARE to avoid touching any engine or exhaust system 
component unless it is cool enough not to burn you.  

and explosions. Do not allow resin or 2-pack adhesive hardener, 
or that supplied with filler or 2-pack stopper, to come into 
contact with skin or eyes. Read carefully the safety notes 
supplied on the can, tube or packaging and always wear 
impervious gloves and goggles when working with them. 
Fluoroelastomers 
Fluoroelastomers are commonly used for oil seals, wiring and 
cabling, bearing surfaces, gaskets, diaphragms, hoses and '0' 
rings. If they are subjected to temperatures greater than 315 
degrees C, they will decompose and can be potentially 
hazardous. Some decomposition may occur at temperatures 
above 200 degrees C, and it is obvious that when a car has 
been in a fire or has been dismantled with the assistance of a 
cutting torch or blow torch, the fluoroelastomers can 
decompose in the manner indicated above. 
According to the Health and Safety Executive, "Skin contact 
with this liquid or decomposition residues can cause painful and 
penetrating burns. Permanent irreversible skin and tissue 
damage can occur". Damage can also be caused to eyes or by 
the inhalation of fumes created as fluoroelastomers are burned 
or heated. 
After a vehicle has been exposed to fire or high temperatures: 
1. Do not touch blackened or charred seals or equipment. 
2. Preferably, don't handle parts containing decomposed 
fluoroelastomers, but if you must, wear goggles and PVC 
(polyvinyl chloride) or neoprene protective gloves whilst doing 
so. Never handle such parts unless they are completely cool. 
3. Contaminated parts, residues, materials and clothing, 
including protective clothing and gloves, should be disposed of 
by an approved contractor to landfill or by incineration 
according to national or local regulations. Oil seals, gaskets and 
'0' rings, along with contaminated material, must not 
be burned. 
1. Always have a fire extinguisher of the correct type at arm's 
length when working on the fuel system. If you do have a fire, 
DON'T PANIC. Use the extinguisher effectively by directing it at 
the base of the fire. 
2. NEVER use a naked flame anywhere in the workplace. 
3. KEEP your inspection lamp well away from any source of 
petrol (gasoline) such as when disconnecting a carburettor float 
bowl or fuel line. 
4. NEVER use petrol (gasoline) to clean parts. Use paraffin 
(kerosene), white spirits, or, a proprietary degreaser. 
5. NO SMOKING. There's a risk of fire or of transferring 
dangerous substances to your mouth and, in any case, ash 
falling into mechanical components is to be avoided. 
FACT FILE: FOUR WHEEL DRIVE CARS 
• Whenever you have to raise a wheel off the 
ground and turn it by hand, always ensure that 
the opposite-side's wheel to the one being lifted is 
also off the ground and free to turn and that both wheels remaining 
on the ground are held by the parking brake (if possible) and 
securely chocked in both directions. 
• ALWAYS have the gearbox in neutral (or 'N' in the case of 
automatics). In the case of
 some
 4 wheel drive automatics and those 
with permanent 4WD, it is necessary to disengage the 4WD system 
by special means. 
• Consult your handbook or seek advice from your main dealer. 
6. BE METHODICAL in everything you do, use common sense, 
and think of safety at all times. 
ENVIRONMENT FIRST! 
The used oil from the sump of
 just
 one car
 can
 cover
 an
 area of 
water the size of two football pitches, cutting off the oxygen 
supply
 and
 harming swans, ducks, fish and other river lift. 
When you drain your engine oil
 -
 don't oil the drain! 
Pouring oil 
down the 
drain will 
cause 
pollution. It is 
also an 
offense. 
Don't mix used 
oil with other 
materials, such 
as paint and 
solvents, 
because this 
makes 
recycling 
difficult. 
Take used oil 
to an oil 
recycling bank. 
Telephone 
FREE on 0800 663366 to find the location of your nearest oil 
bank, or contact you local authority recycling officer. 
OIL POLLUTES WATER 
USE YOUR BRAIN-
NOT THE DRAIN!  

EMERGENCY STARTING 
To release the spare 
wheel, jack and tool kit: 
16A. Undo strap A to 
release the jack from the support. Unscrew nut B, to 
remove the spare wheel. 
16B. Release the jack from the tool stand by lifting tab C. 
The arrangement of the tools in their holder might have 
one of the configurations shown in illustration 16B. 
• 17. RAISING 
THE VEHICLE 
17A. To raise the vehicle, 
position the jack under 
the side member, about 
20 cm from the wheel 
arch. Turn the jack 
handle until the its 
grooved head (see inset) 
fits the flange at the base of the sill. 
REMOVING A WHEEL 
17B. Loosen all the wheel bolts in the 
order shown. 
• Lift the car until the wheel is about 
25 mm
 (1
 in.) off the ground. 
• The hub cap is secured by only three wheel bolts. 
• Remove the hub cap, then unscrew the fourth wheel 
bolt, and remove the wheel. 
• Put the spare wheel on, making sure that the aligning 
peg or pegs on the hub fits into the hole/s in the rim. 
• Attach the wheel with a single bolt and then put the 
wheel cover back on so that the largest hole fits over 
the bolt holding on the wheel. Screw in the other three 
bolts, which also hold on the wheel cover. 
• Lower the car and remove the jack. Tighten the wheel 
bolts evenly in a criss-cross fashion, as shown in 
illustration 17C. 
RAISING THE VEHICLE WITH A TROLLEY JACK 
• 17C. FROM THE FRONT
 -
 Place a hardwood board 
between the jack and the car, see inset. The jack must 
ONLY be positioned under the gearbox case support on 
the side of the differential gears. 
• 17D. FROM THE REAR
 -
 Put a hardwood board 
between the jack and the car ONLY at the back of the 
spare wheel housing. 
• 18. ENGINE STARTING 
JUMP STARTING YOUR CAR 
Choose a fully charged battery with the same or higher 
capacity than the flat battery in your car, then ... 
• Make sure that the car with the flat battery's electrical 
equipment has its ignition turned OFF, and that the 
ignition keys are removed. 
18. • Connect 
one of the jump 
lead clamps to 
the positive 
battery post of 
your flat 
battery. Then 
clamp the other 
end of the same 
lead on to the positive post of the second (charged) 
battery. 
• Connect one end of the second jump lead to the 
negative pole of the charged battery, and attach the 
other end to the metal terminal (as shown) of the earth 
cable from your car's flat battery. 
• Run the engine of the car with the charged battery at 
a medium to slow speed. 
• Start the engine of the car with the flat battery, and 
run the engines of both cars for about three minutes. 
• To reduce voltage peaks when disconnecting the 
jump leads, turn on the air fan and the heated rear 
screen of the car that had the flat battery. 
• Remove the jump leads, starting with the negative 
clamp connected to the car with the flat battery's earth. 
IMPORTANT NOTE: When disconnecting the jump 
leads DO NOT switch on the headlights in place of 
the heated rear screen, as the peak voltage may 
blow the headlight bulbs. 
BUMP STARTING YOUR CAR 
IMPORTANT NOTES: 1) Never bump start a car 
fitted with a catalytic converter, as the sudden rush 
of unburnt fuel into the catalytic converter could 
damage the converter beyond repair. 
2) On models fitted with automatic transmission 
bump starting is not possible. 
3) Ensure that the key is in the ignition and is 
turned to MAR while the car is being pushed, or 
the steering wheel will lock. 
To bump start a car: 
• Place the key in the ignition and turn to MAR. 
• Engage a medium gear (2nd or 3rd), NOT REVERSE. 
• Hold the clutch pedal down while someone pushes. 
• When the pushed car has reached a fair speed, with 
the car still in gear, release the clutch pedal. 
• The engine should now turn over and start running. 
Depress the clutch and keep the car running. 
16  

Please read the whole of the CHAPTER 1, SAFETY FIRST! before carrying out any work on your car. 
fUADTCSA I En Hr 
GETTIIMG THROUGH THE MOT 
This chapter is for owners in Britain whose 
vehicles need to pass the 'MoT' test. 
Obviously, you won't be able to examine 
your car to the same degree of 
thoroughness as the MoT testing station. 
But you can reduce the risk of being one of 
the 4 out of 10 who fail the test first time by 
following this check-list. 
iMFTri 
The checks shown below are correct at the 
time of writing but do note that they are 
becoming stricter all the time. Your local 
MoT testing station will have the latest 
information, should you need it. 
1 p Chapter Contents -
Page No. Page No. 
PART A: INSIDE THE CAR 28 PART C: VEHICLE RAISED OFF THE GROUND 30 
PART B: VEHICLE ON THE GROUND 29 PART D: EXHAUST EMISSIONS 31 
PART A: INSIDE THE CAR 
Steering Wheel and Column 
O 1. Try to move the steering wheel towards and away from you and then from side to side. There should be no appreciable movement or play. Check that the steering wheel is not loose on the column. 
02 . Lightly grip the steering wheel between thumb and finger and turn from side to side. Cars with a steering rack: free play should not exceed approximately 13 mm (0.5 in.), assuming a 380 mm (15 in.) diameter steering wheel. Cars fitted with a steering box: free play should not exceed approximately 75 mm (3.0 in.), assuming a 380 mm (15 in.) diameter steering wheel. 
Ob . If there is a universal joint at the bottom of the steering column inside the car, check for movement. Place your hand over the joint while turning the steering wheel to-and-fro a little way with your other hand. If ANY free play can be felt, the joint must be replaced. 
04. Ensure that there are no breaks or loose components 
on the steering wheel itself. 
Electrical Equipment 
OS . With the ignition turned on, ensure that the horn works okay. 
OE . Check that the front wipers work. 
07 . Check that the windscreen washers work. 
o 8. Check that the internal warnings for the indicator and hazard warning lights work okay. 
Checks With An Assistant 
O9 . Check that the front and rear side lights and number plate lights work and that the lenses and reflectors are secure, clean and undamaged. 
o 10. Check the operation of the headlights (you won't be able to check the alignment yourself) and check that the lenses are undamaged. The reflectors inside the headlights must not be tarnished, nor must there be condensation inside the headlight. 
o 11. Turn on the ignition and check the direction 
indicators, front and rear and on the side markers. 
o 12. Check that the hazard warning lights operate on the 
outside of the vehicle, front and rear. 
o 13. Check that the rear fog light/s, including the warning 
light inside the car, all work correctly. 
o 14. Check that the rear brake lights work correctly. These checks are carried out all around the vehicle with all four wheels on the ground. 
o 15. Operate the brake lights, side lights and each indicator in turn, all at the same time. None should affect the operation of the others. 
SAFETY FIRST! 
• Follow the Safety information in CHAPTER 1, SAFETY FIRST! but bear in mind that the vehicle needs 
to be even more stable than usual when raised off the ground. 
• There must be no risk of it toppling off its stands or ramps while suspension and steering components 
are being pushed and pulled in order to test them.  

Windscreen and Mirrors 
O 16. In zone 'A' of your windscreen, no items of damage larger than 10 mm in diameter will be allowed. In the rest of the area swept by the windscreen wipers, no damage greater than 40 mm in diameter will be allowed, nor should windscreen stickers or other obstructions encroach on this area. 
o 17. Check that the exterior mirror on the driver's side is in good condition. 
o 18. There must be one other mirror in good condition, either inside the car or an external mirror on the passenger's side. 
Brakes 
O 19. You cannot check the brakes 
properly without a rolling road brake 
tester but you can carry out the 
following checks: 
O 20. Pull on the handbrake. It should be fully ON before the handbrake reaches the end of its travel. 
O 21. Knock the handbrake from side to side and check that it does not then release itself. 
O 22. Check the security of the handbrake mountings and check the floor around it for rust or splits. 
o 23. Check that the brake pedal is in good condition and that, when you take hold of it and move it from side to side, there is not too much play. 
o 24. Push the footbrake down hard, with your foot. If it creeps slowly down to the floor, there is probably a problem with the master cylinder. Release the pedal, and after a few seconds, press down again. If the pedal feels spongy or it travels nearly to the floor, there is air in the system or another MoT-failing fault with the brakes. 
o 25. Check the servo unit (when 
fitted) as follows: Pump the pedal 
several times then hold it down hard. 
Start the engine. As the engine starts, 
the pedal should move down slightly. 
If it doesn't the servo or the vacuum 
hose leading to it may be faulty. 
Seat Belts and Seats 
O 26. Examine all of the webbing (pull out the belts from the inertia reel if necessary) for cuts, fraying or deterioration. 
o 27. Check that each inertia reel belt retracts correctly. 
o 28. Fasten and unfasten each belt to ensure that the buckles work correctly. 
o 29. Tug hard on each belt and inspect the mountings, as far as possible, to ensure that all are okay. 
IMPORTANT NOTE: Checks apply to 
rear seat belts as much as front 
ones. 
O 30. Make sure that the seat runners and mountings are secure and that the back rest locks in the upright position. 
Doors and Door Locks 
O 31. Check that both front doors latch securely when closed and that both can be opened and closed from both outside and inside the car. 
PART B: VEHICLE ON THE GROUND 
Electrical Equipment 
See Part A: INSIDE THE CAR for checks on the operation of the electrical equipment. 
O 1. Examine the wiper blades and replace those that show any damage. 
Vehicle Identification 
Numbers (VIIU) 
O 2. The VIN (or chassis number on older vehicles) must be clearly displayed and legible. 
O 3. Number plates must be secure, legible and in good condition with correct spacing between letters and numbers. Any non-standard spacing will not be accepted. 
Braking System 
O 4. Inside the engine bay inspect the master cylinder, servo unit (if fitted), brake pipes and mountings. Look for corrosion, loose fitting or leaks. 
Steering and Suspension 
OS . While still in the engine bay, have your assistant turn the steering wheel lightly from side to side and look for play in steering universal joints or steering rack mountings and any other steering connections. 
OE. If your vehicle is fitted with power steering, check the security and condition of the steering pump, hoses and drivebelt, in the engine bay. 
O 7. Look and reach under the car while your assistant turns the steering wheel more vigorously from side to side. Place your hand over each track rod end in turn and inspect all of the steering linkages, joints and attachments for wear. 
o 8. Go around the vehicle and 
'bounce' each corner of the 
vehicle in turn. Release at the lowest 
point and the vehicle should rise and 
settle in its normal position without 
continuing to 'bounce' of its own 
accord.  

PART C: VEHICLE RAISED OFF THE GROUND 
Bodywork Structure 
01
 .
 Any sharp edges on the external bodywork, caused by damage or corrosion will cause the vehicle to fail. 
02 . Check all load bearing areas for corrosion. Open the doors and check the sills inside and out, above and below. Any corrosion in structural metalwork within 30 cm (12 in.) of seat belt mounting, steering and suspension attachment points will cause the vehicle to fail. 
Wheels and Tyres 
Under the Front of the 
Car 
You will need to support the front of the car on axle stands with the rear wheels firmly chocked in both directions. 
OE . Have your helper turn the steering from lock to lock and check that the steering turns smoothly and that the brake hoses or pipes do not contact the wheel, tyre or any part of the steering or suspension. 
TWI 
Ob . To pass the test, the tread must be at least 1.6 mm deep throughout a continuous band comprising the central three-quarters of the width of the tread. The Tread Wear Indicators (TWI) will tell you when the limit has been reached, on most tyres. 
IMPORTANT NOTE: Tyres are past their best, especially in wet conditions, well before this point is reached! 
04 . Check that the front tyres match and that the rear tyres match each other
 -
 in terms of size and type but not necessarily make. They must be the correct size for the vehicle and the pressures must be correct. 
05 . With each wheel off the ground in turn, check the inside and the outside of the tyre wall for cuts, lumps and bulges and check the wheel for damage. Note that tyres deteriorate progressively over a period of time and if they have degraded to this extent, replace them. 
07 . Have your assistant hold down the brake pedal firmly. Check each brake flexible hose for bulges or leaks. 
o 8. Inspect all the rigid brake pipes underneath the front of the vehicle for corrosion or leaks and also look for signs of fluid leaks at the brake calipers. Rigid fuel pipes need to be checked in the same way. 
09 . At each full lock position, check the steering rack rubber gaiters for splits, leaks or loose retaining clips. 
o 10. Check the track rod end dust covers to make sure they are in place. 
o 11. Inspect each constant velocity joint gaiter
 -
 both inners and outers
 -
for splits or damage. You will have to rotate each wheel to see the gaiters all the way round. 
O 12. Check all of the suspension rubber mountings, including the anti-rollbar mountings (when fitted). Take a firm grip on each shock absorber in turn with both hands and try to twist the damper to check for deterioration in the top and bottom mounting bushes. 
o 13. Underneath the front wheel arches, check that the shock absorbers are not corroded, that the springs have not cracked and that there are no fluid leaks down the body of the shock absorber. 
o 14. While under the front end of the car, check the front of the exhaust system for security of fixing at the manifold, for corrosion and secure fixing to the mounting points. 
o 15. Preferably working with a helper, grasp each front road wheel at the 12 o'clock and 6 o'clock positions and try rocking the wheel. Look for movement or wear at the suspension ball joints, suspension mountings, steering mountings and at the wheel bearing
 -
 look for movement between the wheel and hub. Repeat the test by grasping the road wheel at 3 o'clock and 9 o'clock and rocking once more. 
o 16. Spin each wheel and check for noise or roughness in the wheel bearing and binding in either the wheel bearing or the brake. 
IMPORTANT NOTE: Don't forget that on front wheel drive cars, the gearbox must be in neutral. There will be a certain amount of noise and drag from the drivetrain components. 
O 17. If you suspect wear at any of the suspension points, try levering with a screwdriver to see whether or not you can confirm any movement in that area. 
o 18. Vehicles fitted with other suspension types such as hydraulic suspension, torsion bar suspension etc. need to be checked in a similar way with the additional point that there must be no fluid leaks or damaged pipes on vehicles with hydraulic suspension. 
Underneath the Rear 
of the Car 
O 19. Inspect the rear springs for security at their mounting points and for cracks, severe corrosion or damage. 
o 20. Check the rear shock absorbers in the same way as the checks carried out for the fronts. 
o 21. Check all rear suspension mounting points, including the rubbers to any locating rods or anti-rollbar that may be fitted. 
O 22. Check all of the flexible and rigid brake pipes and the fuel pipes just as for the front of the vehicle. 
30  

PART G: BRAKING SYSTEM 
Job 49. Check front brakes 
Job 50. Check rear brakes 
Job 51. Check/adjust handbrake 
Job 52. Check brake pipes 
Job 53. Change brake hydraulic fluid 
SERVICE INTERVALS 
C 
C 
C 
C 
E 
Job 56. Check seat and seat belt mountings C 
Job 57. Check headlight alignment C 
Job 58. Check underbody C 
Job 59. Check spare tyre B 
Job 60. Change pollen filter C 
Job 61. Replace airbag gas generator 10 years 
PART I: ROAD TEST 
PART H: BODYWORK & INTERIOR 
Job 54. Lubricate hinges and locks 
Job 55. Check windscreen 
Job 62. Road test and specialist check. AFTER EVERY
 SERVICE 
ENGINE BAY LAYOUTS 
These are the engine bay layouts common to almost all Tipo/Tempras. Note that there is no carburettor fitted to fuel-injected 
vehicles. 
1 - PETROL ENGINES 2 - DIESEL ENGINES 
1 
-
 oil filler cap 7
 -
 distributor (ignition) 12 - oil filter location 
2 
-
 engine oil dipstick 8
 -
 coil (ignition) 13 
-
 fuel pump (mechanical) 
3 
-
 coolant filler cap 9
 -
 electronic control unit (ECU), 14 
-
 diesel injection pump 
4 - brake fluid reservoir Digiplex 2 15 
-
 alternator location (behind engine) 
5 - battery 10
 -
 air filter housing 
6 
-
 screenwash reservoir cap 11
 -
 fuel filter 
PART A: REGULAR CHECKS 
1B. ...and the diesel's 
dipstick is in a similar 
spot, located at the 
front edge of the 
timing cover, behind 
the right-hand 
headlight. 
Q INSIDE INFORMATION: The 
difference between MIN and MAX 
marks is approximately one litre of 
oil. Q 
We recommend that these Jobs are carried out on a weekly 
basis, as well as before every long journey. They consist of 
checks essential for your safety and for your car's reliability. 
• Job 1. Engine oil
 -
 check level. 
Check the engine oil level with the car on level ground. If the 
engine has been running, leave it turned off for several 
minutes to let the oil drain into the sump. 
1A. All petrol engines 
have the dipstick at 
the front of the block, 
towards the timing 
belt end... 
1C. Lift the dipstick out, 
wipe it dry and re-insert it. The oil 
level is correct when between the 
MAX and MIN marks.  

(ignition-ON) position and press down the button between the 
two terminals on the reservoir cap
 -
 when fitted. The warning 
light on the dash should light up. When no button is fitted, 
unscrew and raise the cap (ignition key ON) to check the 
warning light. Check the bulb, check the fuse, or have your 
FIAT dealer repair the warning system, if faulty. 
• Job 4. Battery
 -
 check electrolyte level. 
FACT FILE: DISCONNECTING THE 
BATTERY 
• Many vehicles depend on a constant 
power supply from the battery; with 
these you find yourself in trouble if you 
simply disconnect the battery. You 
might find the car alarm goes off, or that the engine 
management system forgets all it ever 'learned', making 
the car feel odd to drive until it has re-programmed 
itself. You might also find that the radio refuses to 
operate until its correct security code is keyed into it. 
• On cars with engine management systems and/or 
coded radios, you must ensure the car has a constant 
electrical supply, even with the battery removed. You 
will need a separate 12 volt battery; put a self-tapping 
screw into the positive lead near the battery terminal 
before disconnecting it, and put a positive connection 
to your other battery via this screw. 
• Be EXTREMELY CAREFUL to wrap insulation tape 
around the connection so that no short is caused. The 
negative terminal on the other battery must be 
connected to the car's bodywork. 
SAFETY FIRST! 
• The gas given off by a battery is highly explosive. 
Never smoke, use a naked flame or allow a spark in 
the battery compartment. 
• Never disconnect the battery (it can cause sparking) 
with the battery caps removed. 
• All vehicle batteries contain sulphuric acid. If the 
acid comes into contact with the skin or eyes, wash 
immediately with copious amounts of cold water and 
seek medjcal advice. 
• Do not check the battery levels within half an hour 
of the battery being charged with a separate battery 
charger because the addition of fresh water could 
cause electrolyte to flood out. 
4. Check the electrolyte 
level in the battery. MAX 
and MIN lines (arrowed) 
are moulded into the 
translucent battery 
casing. In the case of 
non-FIAT-supplied 
batteries, the cell caps or 
strip (a) may need to be 
removed to see the level. 
Original FIAT batteries are of the 'maintenance-free' type and 
usually do not need topping-up. However, if necessary, top up 
after prising off the cell sealing strip with a screwdriver. Top-
up each cell ONLY with distilled or de-ionised water. 
• Job 5. Screen/headlight washer fluid 
check level. 
5A. Top up with a mixture of 
water and screen-wash 
additive, mixed according to 
the instructions on the 
container. FIAT recommend 
Arexons DP1. The reservoir 
for front screen, rear screen 
and headlights (as appro-
priate) is situated in the engine 
bay: adjacent to the left-hand 
strut, behind the battery... 
5B. ...and behind the 
coolant expansion 
tank on diesel 
models, as illustrated 
here. 
• Job 6. Tyres
 -
 check pressures and condition 
(road wheels). 
/ 
6A. Check the tyre 
pressures using a 
reliable and accurate 
gauge. Note that the 
recommended 
pressures (see 
Chapter
 3,
 Facts and 
Figures) are given for ^^
 iH^KKSEI ^ "' 
COLD tyres. Tyres 
warm up as the car is used
 -
 and warm tyres give a false (high) 
reading. You should also check for wear or damage at the 
same time. 
SAFETY FIRST! 
• If a tyre is worn more on one side than another, 
consult your FIAT dealer or a tyre specialist. It probably 
means the tracking needs re-setting, though it could 
indicate suspension damage, so have it checked. 
• If a tyre is worn more in the centre or on the edges, 
this indicates incorrect tyre pressures. 
• Incorrectly inflated tyres wear rapidly, can give 
dangerous handling, and can worsen fuel 
consumption. 
Every three months, 
raise each wheel off 
the ground and turn it 
slowly between your 
36 
6B. Every few weeks, examine the tyre treads for wear using a 
tread-depth gauge. This will help you keep safe and on the 
right side of the law! 
Check treads visually 
every time you check 
the pressures.