Page 167 of 346

ENGtNE MECHANKAL - Troubleshootinn EM-S
TROUBLESHOOTING (Cont’d)
-.
Problem Possible cause Remedy Page
sough idle, stalls or Spark plugs faulty Inspect plugs IG-7
misses (cont’d)
Engine overheats Check cooling system ’ co-4
Low compression Check compression EM-26, 2;
Engine hesitates/ Vacuum leaks Repair as necessary
poor acceleration 0 PCV hoses
. (w/ EGR)
EGR valve
0 Intake manifold
’ 0 Air intake chamber .c
0 Throttle body
0 ISC valve
Pulling in air between air flow meter and Repair as necessary FI-96, 96
throttle body
Incorrect ignition timing Reset timing _ EM-1 7
Emission control system problem
(cold engine)
0 (w/ EGR)
EGR system always on Check EGR system
High-tension cord faulty Inspect cord 1G-6,
Fuel system clogged Check fuel system FI-7
Air cleaner clogged Check air cleaner EM-7
EFI system problems Repair as necessary
Spark plugs faulty Inspect plugs IG-7
Engine overheats Check cooling system co-4
Low compression Check compression EM-26, 2
Engine diesels EFI system problems Repair as necessary
(runs after ignition
switch is turned off)
Muffler explosion Deceleration fuel cut system always off Check EFI (fuel cut) system FI-128
(after fire) on
deceleration only
Muffler explosion Air cleaner clogged Check air cleaner EM-7
(after fire) all the time
EFI system problem Repair as necessary
incorrect ignition timing Reset timing EM-l.7
Engine backfires Vacuum leak Check hoses and repair as
l PCV hoses necessary
. (w/ EGR)
EGR valve c
0 Intake manifold
0 Air intake chamber
l Throttle body
0 ISC valve
Pulling in air between air flow meter and Repair as necessary Fl-96, 91
throttle body
EFI system problem Repair as necessary
Insufficient fuel flow Troubleshoot fuel system
Incorrect ignition timing Reset timing EM-l 7
Carbon deposits in combustion chambers Inspect cylinder head EM-97
Page 168 of 346

EM-6 ENGINE MECHANICAL - Troubleshooting
Problem
:- Excessive oil
consumption
Poor fuel economy
Unpleasant odor -.
TROUBLESHOOTING (Cont’d) ._
Possible cause
Oil leak
PCV line clogged
Piston rings worn or damaged
Valve stem and guide worn
Valve stem seal worn
Fuel leak
Air cleaner clogged
Incorrect ignition timing
EFI system problems
l Injector faulty
0 Deceleration fuel cut system faulty
Idle speed too high
Spark plugs faulty
EGR system always on
Low compression
Tires improperly inflated
Clutch slips
Brakes drag
Incorrect idle speed
Incorrect ignition timing
‘Vacuum leaks
0 PCV hoses
0 (w/ EGR)
EGR valve ’
0 Intake manifold
l Air intake chamber
l Throttle body
EFI system problems Remedy
Repair as necessary
Check PCV system
Check rings
Check valves
Check seals ~’
Repair as necessary
Check air cleaner
Reset timing
Repair as necessary
Check ISC system
Inspect plugs
Check EGR system
Check compression
Inflate tires to proper pressun
Troubleshoot clutch
Troubleshoot brakes
Check ISC system
Reset timing
Repair as necessary
Repair as necessary Page
EM-65
EM-37
EM-37
EM-7
EM-l 7
FI-108
IG-7
M-26, 2’
FI-108
EM-l 7
Page 196 of 346

4
EM-34 ENGINE MECHANICAL - Timing Belt
Matchmark
7. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley’set key with the key groove of the
pulley.
(b) Install the pulley.
(c) Using SST to hold the crankshaft pulley, install and
torque the pulley bolt. .
SST MA 09213-70010 and 09330-00021
MS 092 13-54014 and 09330-00021
Torque: 2,700 kg-cm (195 ft-lb, 265 N-m) 8.
SET NO.1 CYLINDER TO TDC/COMPRESSION OF
CRANKSHAFT
Turn the crankshaft pulley and align its groove with the
“0” mark on the No.1 timing belt cover.
9. INSTALL CAMSHAFT TIMING PULLEYS
(a) Align the timing pulley matchmark with the No.2 tim-
ing belt cover matchmark.
(b) Install the timing pulley.
(c) Install the pin into the middle hole.
NOTE:
l When replacing the camshaft or the camshaft timing
pulley:
Align the center holes of the camshaft and timing
pulleys, as shown in the illustration and insert the
straight pin.
l When reusing the camshaft or camshaft timing pulleys:
Check that the straight pin hole position is in the same
position it was at disassembly, insert the straight pin.
(d) Install the pulley bolt.
(e) Using SST to hold the pulley, torque the pulley bolt.
SST 09278-54012
Torque: 500 kg-cm (36 ft-lb, 49 N-m)
(f) Check that the matchmarks on the camshaft timing
pulley are aligned with those on the No.2 timing belt
cover.