WIRING- HARNESS - Engine Compartment 8-29
; A-06 A-08 A-1 0 A-12 A-14
,.
1 A-15 8
I I
,I I I, I /
A-48
WI
&-ii& ’
A-35 Ai34 A!33 J-3:
A-39 A-37
36W618
A41
i-$ Ignition coil
A-44
A-45 Magnetic clutch
A-46 Water temperature sensor (FBC circuit)
;rii}Alternator
A-49 Water temperature switch (Air conditioner circuit)
A-50 Water temperature gauge unit
A-51 Water temperature switch (OD control circuit)
A-52 Oil pressure gauge or oil pressure switch
$3 Low pressure switch A-55 Headlight (R.H.)
A-56 Front harness and air conditioner wiring harness
combination
A-57 Front combination light (R.H.)
A-58 Front washer motor
A-59 Oxygen sensor
Remarks
(1) The mark * shows the reference mounting position of
wiring harness.
(2) For information concerning the ground points (exam-
ple:
q ), refer to P.8-7.
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8-32 WIRING HARNESS - Instrument Panel
3 INSTRUMENT PANEL
Connector symbol
C
C-65 c-04
C-06
C-64
C-63
C-61
CL57 C-b6 C!55 d54 c!5
Remarks
For information concerning the ground points (example:
q ),
refer to P.8-7.
C-01 Back door lock switch
C-02 Defogger switch
C-03 Kev reminder and seat belt
warning buzzer
c-04
pi;’ Combination meter
C-08 Diode
C-09 Rear wiper and washer switch
r&~}Oil pressure gauge
C-12 f;hybination gauge illumination
C-l 3 Blower switch
C-14 Combination gauge wiring
harness and front wiring harness
combination
C-15 F;hybination gauge illumination
C,::F}Voltage meter C-l 8 Heater relay
C-l 9 Air conditioner wiring harness
and front wiring harness
combination
E:$)}Air conditioner relay C-31 Blower motor resistor
C-32 Dedicated fuse (Air conditioner
circuit)
C-33 Air conditioner switch
C-34 yl;Jer control lonob illumination
$:;;I Thermostat
$:;;I Feed back carburetor control unit
C-26 Front speaker (R.H.)
C-27 Front wiring harness and roof
wiring harness combination
C-28 Automatic free-wheeling hub
indicator control unit
C-29 Seat belt warning timer
C-30 Front wiring harness and door
wiring harness (R.H.)
combination c-35
C-36
c-37
C-38
c-39
c40
“3’ ‘. Blower switch
Clock
Heater control panel illumination
light
Ashtray illumination light
Air conditioner switch
illumination light
Front wiring harness and center
panel wiring harness
combination
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WIRING HAFNESS - Meter Circuit 8-53
O&y-ssure
[Eal
* - -,,- - - - -
YB
> El Oil pressure
gauge unit
ElxQ YR B BR YR
I.+
A-20
A-06 A-03
4WD Ei
indicator switch
A-07 A-04 I r-
’ fs A
I I
I
E
1 ,’
-I T
-- m-w
I ? I
I I ’
k-1 1 I
.- -
I
I ' 1
I I
I I I I 4
0.85-B Jo
cigarette lighter
[Refer to P.8-621 Brake fluid
level sensor
Parking brake
switch
L, I I 1 B-23
-- I , I I I
I !
Fuel gauge
unit
Water
temperature
gauge unit
37W617
les with combinatior
(2) %?zgdeash and dot line (- -) indicates vehicles wit1
automatic free-wheeling hub indicator.
(3) For information concerning the ground points (er
ample:n), refer to P.8-7.
(4) The symbols@,@, etc. indicate that the wiring i
connected (using the same numerical symbol) tl
Combination gauge the facing page.
(In other words,Oon the right page is connecter
to@on the left page.)
Wiring color code
B: Black Br: Brown G: Green Gr: Gray L: Blue Lg: Light green
LI: Light blue 0: Orange P: Pink R: Red Y: Yellow W: White
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METERS AND GAUGES - Circuit Diagram 8-129
011 pressure
switch YB
H I
>
A-52
Oil pressure
gauge unit
(
A-52
UY
>
-0.85-B
r.., !
YB
A-20 A-06 A-03
YR mYR YR,RL RL 4WD El B indicator switch
-- L7 I I 1 8-23
I I I I I
I 1 !
Fuel 1 1 gauge
unit
L
WL/B
YL
g-- y
1
I
I I I I I I LY)T~ OD OFF switch
1 1 I
I ' ; [Refer to P.8-431 I I
I . . I
'4 8.
Combination gauge
Wiring color code
6: Black Br: Brown G: Green Gr: Gray
LI: Light blue 0: Orange P: Pink
R: Red
Y Water
temperature
gauge unit
Remarks
(I) The broken line indicates vehicles with com-
bination gauge.
(2) The dash and dot line (-.-) indicates vehicles
with automatic free-wheeling hub indicator.
(3) For information concerning the ground points
(example: 0 ). refer to P.8-7.
(4) The symbols @I,@, etc. indicate that the wiring
is connected (using the same numerical
symbol) to the facing page.
(In other words, 0 on the right page is
connected to 0 on the left page.)
L: Blue
Y: Yellow Lg: Light green
W: White
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METERS AND GAUGES - Indicators and Warning Lights 8-141
INDICATORS AND WARNING
LIGHTS
Symbol
Operation
Turn signal indicator
+e3 This indicator flashes, as do the same side of turn-signal light
flashes. If the turn-signal light is burnt out, the blinking of
indicator slows down.
This indicator is common with hazard light.
0
High beam indicator
- This indicator illuminates when the headlights are on high
= beam.
=
* Door-ajar warning light
This warning light comes on when the door is either open or
not completely closed.
4 Fasten seat belt indicator
This indicator goes on for four to eight seconds when the
ignition key is in “ON” position, even if the driver has fastened
his seat belt.
BRAKE
Brake warning light
This warning light comes on when the ignition key is in “ON”
position, and goes off after the engine has started. This
warning light comes on when the parking brake is applied
or brake fluid level falls less than the specific level.
III Charging warning light This warning light comes on when the ignition key is in
- + “ON” position, and goes off after the engine has started.
This warning light comes on when the drive belt breaks
or the trouble occurs in the charging system.
Oil pressure warning light This warning light comes on when the ignition key is in “ON”
P position, and goes off after the engine has started. This
warning light comes on when the oil fails or the trouble
occurs in the oil circulating system.
00
Overdrive indicator
This indicator will illuminates when the overdrive control
OFF
switch is switched to the “OFF” position.
68R0133
A/T
A/T oil temperature warning light This A/T oil temperature warning light comes on when
TEMP automatic transmission fluid temperature becomes abnor-
mally high.
68WO68
Free-wheeling hub indicator
YEL This indicator comes on when the automatic free-wheeling
hubs are locked.
68WO80
z4 4WD indicator This indicator will light up when the transfer case shift lever is
shifted to the four wheel driving position (either the “4H” or the
“4L” position) and the ignition key is in the “ON” position.
CHECK
EGR
EGR warning light The EGR warning light will illuminate every 50,000 miles of
driving. When this occurs, bring the vehicle to an authorized
dealter to have the EGR system checked.
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AUDIO SYSTEM - Specifications 8-193
NOISE SOURCES
Source of Electrical System Noise
Ignition system
(1) Spark plug
(2) High tension cable
(3) Distributor Power generation system
(1) Ripple at contact between alternator
armature and carbon brush
(2) Spark from voltage regulator contact
!
Other electrical device
(1) Armature of wiper, blower and other
motors.
(2) Starter and switch when starting engine
(3) Spark from changeover switch
(4) Horn
(5) Contact of turn signal
(6) Loose contact of wiring harness
(7) Static electricity generated by tire or
generator drive-belt
(8) Voltage stability unit for instrument
Noise Sourse of Vehicle Equipment
Kind of noise
Whistling sound Equipment
Alternator Symptom of noise generation
Noise increases when accelerator pedal is
depressed and it subsides soon after engine
is stopped.
Scratching sound
Water temperature gauge unit Noise is produced while engine is running
and it persists for a while after engine
shutdown.
Fuel gauge unit Noise is produced at sudden acceleration,
driving on rough road or when ignition key is
placed to ON.
Jarring
Wish-wash,
wish-wash
Buzz, click Oil pressure switch
Flasher relay
Horn
Wiper motor
Washer motor Noise is produced with engine operation
and no noise is made when engine is idling.
Noise is produced with operation of turn
signal light
Noise is made when horn button is pressed
or released.
Whinning Noise is generated with the wiper speed.
Noise is made when washer is operated.
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24-20 AIR-CONDITION!NG-General Information
I
AIR-CONDITIONING SYSTEM COMPO
N24BBBB
Condenser MDuct, joint (Blower side)
oint (Heater unit
Condenser
2OWB31
Suction Pipe Receiver bracket side)
COMPRESSOR - The prime purpose of the compressor is to compress the low pressure refrigerant vapor
from the evaporator into a high pressure, high temperature vapor. The 6 cylinder 6P148 compressor is used.
MAGNETIC CLUTCH is mounted on the compressor providing a convenient way to drive and disengage
compressor in accordance to the cooling needs. CONDENSER is located in front of the radiator. Its function
is to cool the hot, high pressure refrigerant gas causing it to condense into high pressure liquid refrigerant.
RECEIVER DRIER is used to remove any traces of moisture from the refrigerant system. This component
incorporates the sight glass and fusible plug. SIGHT GLASS at the top of the receiver drier is provided as a
diagnostic tool to observe refrigerant flow and observe refrigerant level. THE FUSIBLE PLUG is located on
the receiver drier. Its function is to prevent damage to the air conditioning system in the event that
excessive pressure develops due to condenser air flow being restricted by, for example, leaves, newspaper,
an overcharge of refrigerant, or air in the system. LOW PRESSURE SWITCH prevents damage to the
compressor in case of system loss of refrigerant charge. EXPANSION VALVE - The expansion valve is used
for all applications. Its function is to meter refrigerant into the evaporator in accordance with cooling
requirements. EVAPORATOR COIL is located in the unit and its function is to cool and dehumidify the air
before it enters the vehicle. FREEZE UP CONTROL FIN THERMOSTAT SENSOR is installed at the heater
side of evaporator. The main function of a freeze control is to keep condensate water on the face of the
evaporator coil from freezing and restricting air flow. WATER TEMPERATURE SWITCH - When the
temperature of the radiator coolant became high, this switch functions to stop the compressor and prevent
engine overheating. SERVICE VALVE at the compressor and the discharge line. The valves are used to test
and service the refrigerant system. REFRIGERANT R-12 is used maximum amount 907 g (32 oz.) R-12.
COMPRESSOR OIL is used DENS0 oil 6 maximum amount 110 cc (3.7 U.S.fl.oz., 3.9 Imp.fl.oz.).
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AIR-CONDITIONING -Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONS
24-2 1
N24CA-
Items Specifications
Compressor
Model
6P148lnclined-plate type
No. of cylinders and displacement
6 cylinders 6,148 (208,216)
cc. (U.S.fl. oz., Imp.fl.02.)
Refrigeration unit lubricant
cc. (U.S.fl. oz., Imp.fl.oz.) DENS0 oil 6 110 (3.7,3.9)
Protective equipment
OFF: 1 .O (22) ON:4.5 (39)
Cycling clutch switch
“C(“F)
OFF:210 (30) ON:230 (33)
Low pressure switch
kPa (psi)
OFF: 113 (235) ON:106(222)
Water temperature switch
“C (“F)
Air temperature thermostat
Freezor prevention
“C (“F) OFF:3 (37.4) ON:5 (41)
Burn out temperature 106 (222)
Fusible plug “C (“F)
R-l 2 600-900 (1.3-2.0)
Refrigerant and quantity
g (Ibs.1
SERVICE SPECIFICATIONS N24CE-
Items Specifications
Standard value
Drive belt deflection mm (in.) 17.20 (.7-.8)
Pressure plate to rotor clearance mm (in.)
0.4-0.7 (.02-.03)
TORQUE SPECIFICATIONS N24CG Items Nm ftlbs.
Suction hose to cooling unit 30-35 22-25
Liquid pipe to cooling unit 12-15 9-l 1
Liquid pipe to receiver drier 12-15 9-l 1
Suction hose to suction hose 30-35 22-25
Liquid pipe to liquid pipe 12-15 9-l 1
Liquid pipe to condenser 20-25 15-18
Suction hose to compressor 30-35 22-25
Discharge hose to compressor 20-25 15-18
Discharge hose to liquid pipe 20-25 15-18
Compressor shaft nut 15-17 11-13
Through bolt 25-26 18-20
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