1987 MAZDA 626 oil

DISTRIBUTOR 5
Groove
86U05X-061
86U05X-062
Alignment mark
Distributor Shaft, O-Ring, and Oil Seal
1. Check for damage to the distributor shaft, O-ring,
and oil seal.
ASSEMBLY
Assemble in the reverse order of disassembly, refer-
ring to the assembly note.
Assembly Note (FE DOHC and FE 12 Valve
Caburetor)
Align the coupling set blade with the alignment mark
and check that the rotor is aligned as shown in the
illustration.
Rotor position
76G05X-015
5-17

5 DISTRIBUTOR
INSTALLATION
Note
After installing the distributor, adjust the ig-
nition timing (Refer to 5—11).
1. Apply engine oil to the O-ring and driven gear.
76G05X-056
Note
Gear driven type, check that the No.1 cylin-
der is at top dead center and aline the distrib-
utor matching marks.
76G05X-016
2. Install the distributor and connect the high-tension
leads and distributor connector.
3. Tighten lock bolt to the specified torque.
Torque specification:
19—25 Nm (1.9—2.6 m-kg, 14—18 ft-lb)
86U05X-064
5—18

5 IGNITER
(FE
DOHC)
76G05X-018
IGNITER
INSPECTION
1. Disconnect the center high tension lead from the
distributor cap.
2. Hold it with insulated pliers approx. 5—10 mm
(0.20—0.39 in) from a ground.
3. Turn th ignition switch ON.
4. Remove the rubber seal from the igniter connector.
5. Apply battery voltage to terminal A (LR) with a jum-
per wire.
6. Check that a strong blue spark is visible when the
wire is disconnected.
76G05X-019
If no spark is seen, connect a voltmeter between
terminal B (B) and terminal C (YL), and check for
battery voltage.
76G-05X-020
8. Repeat steps 5 and check
that
the voltage changes
to 2—3V.
9.
If
the voltage is not as specified, replace the igniter.
10.
If
the voltage is as specified, check the ignition coil
and high tension lead.
76G05X-021
5-20

5 ALTERNATOR
3. Alternator warning light operates properly, but battery discharged
OK
NG OK
1
a) Poor connection between B terminal and positive battery cable
b) Poor connection of negative battery cable c) Poor connection between alternator connector (2-pin) and positive battery terminal d) Stator coil or diodes malfunction (Refer to page 5—32 or 5—34.)
Perform TEST 2. (Refer to page 5--25.)
NG
Perform TEST 3. (Refer to Dage 5--26.)
I OK
Perfrom TEST 4. (Refer to page 5--26.)
NG
Perform TEST 5 (F Refer to page 5—26)
OK
Alternator normal.
Check other electrical components.
NG
Alternator normal.
Check other electrical components.
Perform TEST 5. (Refer to page 5—26.)
OK
Stator coil, diode, main fuse, or wiring har-ness between B ternimal and battery mal-function.
(Refer to page 5—32 or 5—34.)
IC regulator, bush, or rotor coil malfunction. (Refer to page 5—32 or 5—33)
NG
76G05X-027
4. Battery overcharged
Less than 14.1V
(At 20°C, 68°F)
More than 14.7V
(At 20oC,68°F)
IC regulator malfunction,
Perform TES T 6. (Refer to page 5—27.)
NG OK
Wiring harness malfunction.
76G05X-028
5—24

5 ALTERNATOR
86U05X-078
86U05X-080
86U05X-081
INSPECTION
Rotor
1. Wiring damage
(1) Check the resistance between the slip rings us-
ing an ohmmeter.
Specification: 2—6 U
(2) If it is not within specification, replace the rotor
2. Ground of the field coil
(1) Check for continuity between the slip ring and
the core using an ohmmeter.
(2) Replace the rotor if there is continuity.
3. Slip ring surface
If the slip ring surface is rough, use a lathe or fine
sandpaper to repair it.
Stator
1. Wiring damage
(1) Check for continuity between the stator coil
leads using an ohmmeter.
(2) Replace the stator if there is no continuity.
2. Ground of the stator coil
(1) Check for continuity between the stator coil
leads and the core using a circuit tester.
(2) Replace the stator if there is continuity.
86U05X-082
5—32

5 STARTER (GASOLINE ENGINE, 0.85, 0.95 KW TYPE)
STARTER (GASOLINE
ENGINE, 0.85, 0.95
KW TYPE)
STARTING SYSTEM CIRCUIT
76G05X-039
START
i Turn ON
(S) terminal
0
t* t
Voltmeter
4BG05X-074
ON-VEHICLE INSPECTION
Charge the battery fully before starting the following
inspections.
A. If the magnetic switch dose not function dur-
ing starting.
1. Turn the ignition switch to the start position.
2. Measure the voltage between the S terminal and
ground.
3. If the measured value is standard voltage or more,
there is starter malfunction.
4. If it is less than standard voltage, there is a mal-
function in the wiring.
Standard voltage: 8 V
Caution
If the magnetic switch is hot, it may not func-
tion even though the voltage is standard volt-
age or more.
B.lf the starter won't crank, or if the cranking
speed is slow.
The problem may be a malfunction of the starter
or in the wiring.
Note
The cranking speed is greatly affected by the
viscosity of the engine oil.
5-38

5 STARTER (GASOLINE ENGINE, 0.85, 0.95 KW TYPE)
4BG05X-078
4BG05X-079
4BG05X-080
Drive Pinion
Remove the stopper for the overrunning clutch by us-
ing a pipe as shown in the figure.
Adjustment of Pinion Gap
1. Disconnect the wiring from terminal (M).
2. Apply battery power to the terminal (S) and ground
the starter motor body, the pinion will eject outward
and then stop.
3. Measure the clearance (pinion gap) between the
pinion and the stopper.
Pinion gap: 0.5—2.0 mm (0.020—0.079 in)
Caution
Do not let electricity flow continuously for
more than 10 seconds.
If the pinion gap is not within the specified range,
make the adjustment by increasing or decreasing
the number of washers used between the magnetic
switch and the drive housing. The gap will become
smaller if the number of washers is increased.
Caution
Do not use the washers
(0.079 in) in all.
more than 2 mm
INSPECTION
Armature Coil
1. Ground of the armature coil
(1) Check for continuity between the commutator
and the core by using a circuit tester.
(2) Replace the armature if there is continuity.
4BG05X-081
5—40

STARTER (GASOLINE ENGINE, 0.85, 0.95 KW TYPE) 5
4BG05X-082
4BG05X-083
4BG05X-084
2. Vibration of the commutator
(1) Place the armature on V blocks, and measure
the vibration by using a dial gauge.
(2) If the vibration is Limit or more, repair so that
it becomes standard by using a lathe, or re-
place the armature.
Standard vibration: 0.05 mm (0.002 in)
Limit: 0.4 mm (0.018 in)
Note
Before checking, be sure that there is no play
in the bearings.
3. Outer diameter of the commutator
Replace the armature if the outer diameter of the
commutator is grind limit or less.
4. Roughness of the commutator surface
(1) If the commutator surface is dirty, wipe it with
a cloth.
(2) If it is rough, repair it by using a lathe or fine
sandpaper.
Grind limit: 31 mm (1.22 in)
5. Segment groove depth
If the depth of the mold between segments is limit
depth or less, undercut the grooves by standard
depth.
Standard depth:
0.5—0.8 mm (0.020—0.031 in)
Limit depth: 0.2 mm (0.008 in)
Field Coil
1. Wiring damage
(1) Check for continuity between the connector
and brushes by using a circuit tester.
(2) Replace the yoke assembly if there is no con-
tinuity.
4BG05X-085
5—41