Page 1144 of 1865
7C REMOVAL
REMOVAL
PREPARATION
(1) Drain the ATF before removal.
(2) Attach the engine support.
(3) Jack up the vehicle and support it with safety stands.
Components
1. Battery
2. Battery carrier
3. Fresh air duct
4. Main fuse block
5. Distributor leads
6. Speedometer cable
7. Cnnectors
8. Ground wires
9. Selector cable
10. Vacuum hose
11. Front wheels
12. Splash shields
13. Oil cooler outlet and inlet
hoses
14. Tie-rod ends
15. Stabilizer bar control links
16. Lower arm ball joints
17. Driveshaft
18. Joint shaft bracket
76G07C-056
19. Joint shaft and driveshaft
20. Under cover
21. Torque converter bolts
22. Starter
23. Engine mount No.4
24. Engine mount No.2
25. Crossmember and left side
lower arm
26. Transaxle
7C-30
Page 1237 of 1865
INSTALLATION 7C
76G07C-332
19. Install the oil cooler outlet and inlet hoses.
Note
Align the mating mark as shown.
20. Install the splash shields.
Tightening torque:
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
21. Install the front wheels.
Tightening torque:
88—118 N-m (9—12 m-kg, 65—87 ft-lb)
22. Connect the vacuum hose.
23. Connect the selector cable.
Tightening torque:
Nut
44—64 N-m (4.5—6.5 m-kg, 33—47 ft-lb)
Bolts
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
76G07C-333
24. Connect the ground wires
to
the transaxle case and
oil pump.
Tightening torque:
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
76G07C-334
25. Connect the connectors.
(1) Inhibitor switch
(2) Kick-down switch
26. Connect the speedometer cable.
76G07C-335
7C—123
Page 1306 of 1865
1 0 TIE-ROD END BOOT
TIE-ROD END BOOT
REMOVAL AND INSTALLATION
1. Jack up the vehicle and support it with safety stands.
2. Remove in the sequence shown in the figure, referring to the removal note for specially marked parts.
3. Install in the reverse order of removal, referring to the installation note for specially marked parts.
4. Tighten all nuts and bolts to the specified torque, referring to the figure.
Front
69—9S N m (7.0—10.0 m-kg, 51—72 ft-lb}
29—44 N-m (3.0—4.5 m-kg, 22—33 ft-lb)
88—118 N-m (9.0—12.0 m-kg, 65—87 ft-lb)
1. Lug nuts
2. Wheel
3. Tie-rod end
4. Nut
5. Boot
86U10X-028
Rear (4WS)
69—98 N-m (7.0—10.0 m-kg, 51—72 ft-lb)
29—44 N m (3.0—4.5 m-kg, 22-33 ft-lb)
88—118 N-m (9.0—12.0 m-kg, S5—87 ft-lb)
86U10X-029
1. Lug nuts
2. Wheel
3. Tie-rod end
4. Nut
5. Boot
10—18
Page 1323 of 1865

4-WHEEL STEERING GEAR AND LINKAGE 1 0
Front joint Rear joint
Rear bracket
Front bracket
76G10X-033
86U10X-313
ADJUSTMENT OF STEERING ANGLE
TRANSFER SHAFT
If the steering angle transfter shaft is disconnected
from the front or rear steering gear or after adjusting
the wheel alignement, or if the rear steering angle is
not correct, adjust the rear turning angle as described
below.
Warning
Improper installation of the 4WS steering
transfer shaft may affect control of the vehi-
cle and result in the risk of an accident or per-
sonal injury.
1. Raise the vehicle on a lift or safety stands.
2. Remove cover B and joint bolt A.
3. Slide the shaft out of the joint.
4. Remove the plug from the rear steering gear. Sight
through the hole and turn the steering angle input
shaft to align the notch in the input shaft with the
center of hole.
5. Remove the set bolt attached to the rear steering
gear, and install it in the steering gear to set the
input shaft.
Tightening torque:
4.9—7.8 N-m (50—80 cm-kg, 43—69 in-lb)
86U10X-314
Note
After the input shaft is set, manually turn the rear
joint and chack that the shaft does not move.
86U10X-315
10—35
Page 1324 of 1865
1 0 4-WHEEL STEERING GEAR AND LINKAGE
6. Lower the vehicle.
7. Check and adjust the front and rear wheel align-
ment if necessary. (Refer to Section 13.)
8. Drive the vehicle and mark the steering straight-
ahead position.(Refer to page 10—32.)
86U10B-316
9. Install the shaft and rear joint removed at step 2,
and tighten the bolt to the specified torque.
Tightening torque: 22—30 N-m
(2.2—3.1 m-kg, 191—269 in-lb)
10. Install and tighten a new wire on the joint boot.
86U10X-317
11. Install the set bolt in the rear steering gear.
Tightening torque:
20—28 N-m (2.0—2.9 m-kg, 14—21 ft-lb)
After installing the steering angle transfer
shaft, check the steering angle transfer shaft
alignment. [Refer to page 10—32 (Simple in-
spection).]
86U10X-318
10—36
Page 1325 of 1865
4-WHEEL STEERING GEAR AND LINKAGE 1 0
REMOVAL AND INSTALLATION
1. Jack up the vehicle and support it with safety stands.
2. Remove in the sequence shown in the figure, referring to the removal note for specially marked parts.
3. Install in the reverse order of removal, referring to installation note for specially marked parts.
4. Tighten all nuts and bolts to the specified torque, referring to page 10—39.
Note
The power steering fluid will leak out when the return hose or the pressure hose is discon-
nected. Prepare a suitable container for it to drain into.
Front Steering Gear
76G10X-034
9. Engine mount
10. Bolts and nut
11. Bolt
12. Bolt and mounting
13. Bolts and mounting
14. Stabilizer
15. Bolt
16. Front steering gear assembly
1. Pipes
2. Bolt
3. Exhaust pipe
4. Under cover
5. Shaft (Refer to next page)
6. Nuts retainer and bushing
7. Bolt, retainer and bushing
8. Nuts
10—37
Page 1331 of 1865
4-WHEEL STEERING GEAR AND LINKAGE 1 0
76G10X-035
1. Temporarily install the front bracket.
2. Install the rear bracket, and then tighten at the
specified torque.
Tightening torque:
22—30 Nm (2.2—3.1 m-kg, 5.1—7.2 ft-lb)
3. Tighten the front bracket bolt.
Tightening torque:
22—30 Nm (2.2—3.1 m-kg, 5.1—7.2 ft-lb)
Caution
The shaft should be installed by two or more
persons, taking care not to bend the joint part.
4. Connect the joint of the front steering gear side,
and then tighten the bolt.
5. Connect the joint of the rear steering gear side, and
then tighten the bolt.
86U10X-320
Caution
Check to be sure that the front and rear brack-
ets do not contact the oil seal.
86U10X-321
Attach a new wire and clamp, and as shown in the
illustration be sure that protrusion is within 5mm
(0.2 in).
Install the cover.
86U10X-322
10—43
Page 1433 of 1865
FRONT DISC BRAKE 11
13. Lower the caliper assembly onto the mounting
support.
14. Tighten the mounting bolt to the specified torque.
Tightening torque:
31—41 N-m (3.2—4.2 m-kg, 23—30 ft-lb)
76G11X-076
15. Mount the wheels.
16. Apply the brakes a few times; then turn the wheels
and check that the brakes do not drag excessively.
17. Lower the vehicle.
18. Tighten the wheel lug nuts.
Tightening torque:
88—118 N-m (9.0—12.0 m-kg, 65—87 ft-lb)
76G11X-077
11—41