EM-6
- ENGINE MECHANICALVALVE CLEARANCE
1579 Author: Date:
2004 LAND CRUISER (RM1071U)
Intake:
N = T + (A - 0.20 mm (0.008 in.))
Exhaust:
N = T + (A - 0.30 mm (0.012 in.))
Select a new shim with the closest thickness as
close as possible to the calculated value.
HINT:
Shims are available in 41 increments of 0.020 mm (0.0008 in.),
from 2.00 mm (0.0787 in.) to 2.80 mm (0.1102 in.).
(e) Place a new adjusting shim on the valve.
(f) Place the valve lifter.
(g) Reinstall the camshafts (See page EM-57).
(h) Reinstall the timing belt (See page EM-22).
(i) Recheck the valve clearance.
12. REINSTALL CYLINDER HEAD COVERS
13. REINSTALL IGNITION COILS
14. REINSTALL NO.3 TIMING BELT COVERS (See page
EM-22)
15. REINSTALL AIR CLEANER AND INTAKE AIR CON-
NECTOR ASSEMBLY
16. REFILL WITH ENGINE COOLANT
17. START ENGINE AND CHECK FOR LEAKS
18. RECHECK ENGINE COOLANT LEVEL
19. REINSTALL V-BANK COVER
20. REINSTALL BATTERY CLAMP COVER
[N]
[O]
[P]
[Q]
[R]
[S]
[T]
[U]
2004 LAND CRUISER (EWD548U)
6B HOW TO USE THIS MANUAL
Current is applied at all times through the STOP fuse to TERMINAL 2 of the stop light SW.
When the ignition SW is turned on, current flows from the GAUGE fuse to TERMINAL 8 of the light failure sensor, and also flows
through the rear lights warning light to TERMINAL 4 of the light failure sensor.
Stop Light Disconnection Warning
When the ignition SW is turned on and the brake pedal is pressed (Stop light SW on), if the stop light circuit is open, the current
flowing from TERMINAL 7 of the light failure sensor to TERMINALS 1, 2 changes, so the light failure sensor detects the
disconnection and the warning circuit of the light failure sensor is activated.
As a result, the current flows from TERMINAL 4 of the light failure sensor to TERMINAL 11 to GROUND and turns the rear lights
warning light on. By pressing the brake pedal, the current flowing to TERMINAL 8 of the light failure sensor keeps the warning
circuit on and holds the warning light on until the ignition SW is turned off.
S6 Stop Light SW
2-1 : Closed with the brake pedal depressed
L4 Light Failure Sensor
1, 2, 7-Ground : Approx. 12 volts with the stop light SW on
4, 8-Ground : Approx. 12 volts with the ignition SW at ON position
11-Ground : Always continuity
: Parts Location
CodeSee PageCodeSee PageCodeSee Page
C734L436R737
H1736R637S635
: Relay Blocks
CodeSee PageRelay Blocks (Relay Block Location)
118R/B No.1 (Instrument Panel Brace LH)
: Junction Block and Wire Harness Connector
CodeSee PageJunction Block and Wire Harness (Connector Location)
IB20Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)
3C22Instrument Panel Wire and J/B No.3 (Instrument Panel Brace LH)
: Connector Joining Wire Harness and Wire Harness
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IE142Floor Wire and Instrument Panel Wire (Left Kick Panel)
BV150Luggage Room Wire and Floor Wire (Luggage Room Left)
: Ground Points
CodeSee PageGround Points Location
BL50Under the Left Center Pillar
BO50Back Panel Center
: Splice Points
CodeSee PageWire Harness with Splice PointsCodeSee PageWire Harness with Splice Points
I544Cowl WireB1850Luggage Room Wire
System Outline
Service Hints
2004 LAND CRUISER (EWD548U)
9 B
The ºCurrent Flow Chartº section, describes which parts each power source (fuses, fusible links, and circuit breakers)
transmits current to. In the Power Source circuit diagram, the conditions when battery power is supplied to each system
are explained. Since all System Circuit diagrams start from the power source, the power source system must be fully
understood.
ACC
S 26
652
22
Battery30A AM2
StarterShort Pin
100A ALT Fusible Link Block
60A ABS10A ECU-B
7.5A DOME
15A EFI
10A HAZARD
20A RADIO NO.1
10A HORN
20A
10AFusePage
214
230
11 2
122 194
187
180
166
210 ABS
Cigarette Lighter
Combination Meter
Key Reminder and Seat Belt Warning
Light Auto Turn Off
Theft Deterrent and Door Lock ControlABS and Traction Control
Cruise Control
Electronically Controlled Transmission
Multiplex Communication System STOPSystem
DOMEHeadlight
Interior Light
3 EA2 1 EA1E 6
E 7
E 7
2
2
2
2 2
2 2
2 INJECTION Relay
STARTER Relay B
B
B B-O
1
1 2
23
4
3
4W-B W-B
B-W
B-W E 7
E 7B
BW1.25B FL MAIN
50A MAIN
7.5A AM2
15A HAZ-RADIO 2
22
2
2W
WEB1
EB17
6
W-RI 2 I 2 I 2
WW
W W W
1 1
1 140A DOOR LOCK CB
7.5A DOME 1W-L
R 1
1
2
431
1 1
1
111 G
G
W-R 15A TAIL
20A DEFOG
B-Y 84
32Ignition SW I 8
B-Y
11P-L Battery
15A RAD CIG2
TAIL
Relay
Power Source J POWER SOURCE (Current Flow Chart)
Engine Room R/B (See Page 20)
2
W W
B B B B B
W-R
WW W
G-WAM2
AM1 IG2
IG1W
W
The chart below shows the route by which current flows from the battery to each electrical source
(Fusible Link, Circuit Breaker, Fuse, etc.) and other parts.
*The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
2004 LAND CRUISER (EWD548U)
81 G
Connector Joining Wire Harness and Wire Harness
CodeJoining Wire Harness and Wire Harness (Connector Location)
IH2Instrument Panel Integration Wire and Column Wire (Near the Ignition SW)
II3
II4Dash Wire and Column Wire (Near the Ignition SW)
II5
(g)
IL3Instrument Panel Integration Wire and Computer Wire (Instrument Panel Center)
IM2Instrument Panel Integration Wire and Instrument Panel No.3 Wire (Right Side of Instrument Panel)
IN2Engine Wire and Dash Wire (Behind the Glove Box)
IP2Rear Console Box Wire and Dash Wire (Right Side of Rear Console)
IQ1Instrument Panel Integration Wire and Lamp Wire (Behind the Glove Box)
IT1Engine Room No.2 Wire and Dash Wire (Right Kick Panel)
2004 LAND CRUISER (EWD548U)
69 G
Position of Parts in Engine Compartment
H 1 Headlight LH (High)
H 2 Headlight LH (Low)
H 3 Headlight RH (High)
H 4 Headlight RH (Low)
H 5 Heated Oxygen Sensor (Bank 1 Sensor 1)
H 6 Heated Oxygen Sensor (Bank 1 Sensor 2)
H 7 Heated Oxygen Sensor (Bank 2 Sensor 1)
H 8 Heated Oxygen Sensor (Bank 2 Sensor 2)
H 9 Horn LH
H 10 Horn RH
I 1 Ignition Coil and Igniter No.1
I 2 Ignition Coil and Igniter No.2
I 3 Ignition Coil and Igniter No.3
I 4 Ignition Coil and Igniter No.4
I 5 Ignition Coil and Igniter No.5
I 6 Ignition Coil and Igniter No.6
I 7 Ignition Coil and Igniter No.7
I 8 Ignition Coil and Igniter No.8
I 9 Injector No.1
I 10 Injector No.2
I 11 Injector No.3
I 12 Injector No.4
I 13 Injector No.5
I 14 Injector No.6
I 15 Injector No.7
I 16 Injector No.8K 1 Knock Sensor 1
K 2 Knock Sensor 2
M 1 Mass Air Flow Meter
M 4 Master Cylinder Pressure Sensor
N 1 Noise Filter (Ignition)
O 2 Oil Pressure Sender
P 1 Park/Neutral Position SW
P 2 Parking Light LH
P 3 Parking Light RH
S 1 Starter
S 2 Starter
T 1 Theft Deterrent Horn
T 16 Throttle Control Motor and Sensor
T 17 Turbine Speed Sensor
V 2 Vehicle Speed Sensor (Combination Meter)
V 3 Vehicle Speed Sensor
(Electronically Controlled Transmission)
V 4 VSV (EVAP)
V 9 VSV (Canister Closed Valve)
W 1 Washer Motor
2004 LAND CRUISER (EWD548U)
70G ELECTRICAL WIRING ROUTING
Position of Parts in Instrument Panel
A 14 Accel Position Sensor
A 18 A/C Solar Sensor
A 19 A/C Thermistor
A 24 Air Inlet Control Servo Motor
A 25 Air Mix Control Servo Motor
A 26 Air Vent Mode Control Servo Motor
A 27 Airbag Squib (Front Passenger Airbag Assembly)
A 28 Airbag Squib (Steering Wheel Pad)
A 29 Ashtray Illumination
A 30 Auto Antenna Control Relay
A 31 Automatic Light Control Sensor
A 41 ABS & BA & TRAC & VSC ECU
A 42 ABS & BA & TRAC & VSC ECU
A 43 ABS & BA & TRAC & VSC ECU
A 44 ABS & BA & TRAC & VSC ECU
A 45 A/C Control Assembly
A 46 A/C Control Assembly
A 47 A/C Control Assembly
A 48 A/T Shift Lever Illumination
Shift Lock Control ECU
B 1 Blower Motor Controller
B 7 Body ECU
B 8 Body ECU
B 9 Body ECU
C 5 Center Diff. Lock Control Relay
C 10 Cigarette LighterC 11 Cigarette Lighter Illumination
C 12 Combination Meter
C 13 Combination Meter
C 14 Combination Meter
C 15 Combination Meter
C 16 Combination SW
C 17 Combination SW
C 18 Combination SW
C 19 Combination SW
C 25 Center Airbag Sensor Assembly
C 26 Center Airbag Sensor Assembly
C 27 Center Airbag Sensor Assembly
C 28 Center Cluster Integration Panel
D 7 Data Link Connector 3
D 26 DVD Automatic Changer
E 4 Electronically Controlled Transmission Pattern Select SW
E 5 Engine Control Module
E 6 Engine Control Module
E 7 Engine Control Module
E 8 Engine Control Module
E 9 Engine Control Module
G 3 Glove Box Light
G 4 Gateway ECU
I 18 Ignition SW
2004 LAND CRUISER (EWD548U)
71 G
Position of Parts in Instrument Panel
J 1 Junction Connector
J 2 Junction Connector
J 3 Junction Connector
J 4 Junction Connector
J 5 Junction Connector
J 6 Junction Connector
J 7 Junction Connector
J 8 Junction Connector
J 9 Junction Connector
J 10 Junction Connector
J 11 Junction Connector
J 12 Junction Connector
J 13 Junction Connector
J 14 Junction Connector
J 15 Junction Connector
J 16 Junction Connector
J 17 Junction Connector
J 18 Junction Connector
J 19 Junction Connector
J 20 Junction Connector
J 21 Junction Connector
K 3 Key Interlock Solenoid
M 5 Multi-Display
M 6 Multi-Display
M 7 Multi-Display
M 9 Multi-Display
P 4 Power Outlet (Front)
P 5 Power Outlet (Rear Console Box)
P 6 Power Quarter Window SW LH
P 7 Power Quarter Window SW RHR 5 Remote Control Mirror SW
R 6 Rheostat
R 7 Room Temp. Sensor (Front)
R 36 Radio and Player
R 37 Radio and Player
R 38 Radio and Player
R 39 Rear Seat Audio Controller
R 40 Roll Sensing of Curtain Shield Airbags Cutoff SW
S 3 Seat Heater SW (Driver's Seat)
S 4 Seat Heater SW (Front Passenger's Seat)
S 5 Stop Light SW
T 4 Telescopic Motor
T 5 Theft Deterrent ECU
T 7 Tilt and Telescopic ECU
T 8 Tilt and Telescopic ECU
T 9 Tilt Motor
T 10 Ignition Key Cylinder Light
Transponder Key Amplifier
T 11 Turn Signal Flasher
T 18 Towing Brake Controller
T 19 Transponder Key Computer
U 1 Unlock Warning SW
V 8 VSC Warning Buzzer
Y 1 Yaw Rate Sensor
Z 1 Option Connector (Glass Breakage Sensor)
2004 LAND CRUISER (EWD548U)
18E GLOSSARY OF TERMS AND SYMBOLS
BATTERY
Stores chemical energy and
converts it into electrical energy.
Provides DC current for the auto's
various electrical circuits.GROUND
The point at which wiring attaches to
the Body, thereby providing a return
path for an electrical circuit; without a
ground, current cannot flow.
CAPACITOR (Condenser)
A small holding unit for temporary
storage of electrical voltage.HEADLIGHTS
Current flow causes a headlight
filament to heat up and emit light. A
headlight may have either a single
(1) filament or a double (2) filament
1. SINGLE
FILAMENT
CIGARETTE LIGHTER
An electric resistance heating
element.2. DOUBLE
FILAMENT
CIRCUIT BREAKER
Basically a reusable fuse, a circuit
breaker will heat and open if too
much current flows through it.
Some units automatically reset when
cool, others must be manually reset.HORN
An electric device which sounds a
loud audible signal.
DIODE
A semiconductor which allows
current flow in only one direction.IGNITION COIL
Converts low-voltage DC current
into high-voltage ignition current for
firing the spark plugs.
DIODE, ZENERA diode which allows current flow in one
direction but blocks reverse flow only up
to a specific voltage. Above that potential,
it passes the excess voltage. This acts as
a simple voltage regulator.LIGHT
Current flow through a filament
causes the filament to heat up and
emit light.
PHOTODIODE
The photodiode is a semiconductor
which controls the current flow
according to the amount of light.LED (LIGHT EMITTING DIODE)
Upon current flow, these diodes emit
light without producing the heat of a
comparable light.
DISTRIBUTOR, IIA
Channels high-voltage current from
the ignition coil to the individual
spark plugs.METER, ANALOG
Current flow activates a magnetic
coil which causes a needle to move,
thereby providing a relative display
against a background calibration.
FUSEA thin metal strip which burns through
when too much current flows through it,
thereby stopping current flow and
protecting a circuit from damage.
FUSIBLE LINK
METER, DIGITAL
Current flow activates one or many
LED's, LCD's, or fluorescent
displays, which provide a relative or
digital display.
FUEL
FUSIBLE LINK
A heavy-gauge wire placed in high
amperage circuits which burns through on
overloads, thereby protecting the circuit.
The numbers indicate the crosssection
surface area of the wires.(for Medium Current Fuse)
(for High Current Fuse or
Fusible Link)MOTOR
A power unit which converts
electrical energy into mechanical
energy, especially rotary motion.
M