Page 504 of 3115
BO1JI-04
H18907
Rear Wiper Arm
Lower Stopper
Stopper CushionBack Door Stay
Grommet
Rear Wiper Motor
and LinkBack Door Stay
Lower Stopper
Stopper Cushion
Back Door Outside
Handle Assembly
Back Door
Inside Handle
Inside Handle Bezel
Assist Grip Center Back
Door Garnish
Back Door GarnishLicense Plate LightBack Door Lock
Back Door WeatherstripRear Wiper
Motor Relay
Assist
Grip
Plug
17.5 (178, 13)
Back Door
Outside Handle
: Specified torqueN´m (kgf´cm, ft´lbf)
7.0 (71, 62 in.´lbf)
Back Door
Hinge
Back Door
Link Protector
Back Door Control
Back Door Hinge
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
17.5 (178, 13)
28 (286, 21)
28 (286, 21)
31 (316, 23)
31 (316, 23)
28 (286, 21)
7.0 (71, 62 in.´lbf)
28 (286, 21)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
13 (133, 10)
5.4 (55, 48 in.´lbf)13 (133, 10)
5.0 (51, 44 in.´lbf)
BO-20
- BODYUPPER BACK DOOR
2594 Author: Date:
2004 LAND CRUISER (RM1071U)
UPPER BACK DOOR
COMPONENTS
Page 505 of 3115
BO1JJ-04
H04847
ab
a - ab - b : 9 Clips
ab
H04848
: 10 Clips
H04849
- BODYUPPER BACK DOOR
BO-21
2595 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE ASSIST GRIP
(a) Using a screwdriver, remove the 2 assist grip plugs.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and assist grip.
2. REMOVE INSIDE HANDLE BEZEL
3. REMOVE CENTER BACK DOOR GARNISH
Using a screwdriver, remove the center back door garnish.
HINT:
Tape up the screwdriver tip before use.
4. REMOVE BACK DOOR GARNISH
Using a screwdriver, remove the back door garnish.
HINT:
Tape up the screwdriver tip before use.
5. REMOVE REAR WIPER ARM
(a) Open the cover.
(b) Remove the nut and rear wiper arm.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Remove the grommet.
Page 506 of 3115
H18908
H04851
: 30 Clips
H04852
H04853
H04854
BO-22
- BODYUPPER BACK DOOR
2596 Author: Date:
2004 LAND CRUISER (RM1071U)
6. REMOVE REAR WIPER MOTOR AND LINK AS-
SEMBLY
(a) Disconnect the connector.
(b) Remove the 2 bolts.
(c) Unfasten the 3 bolts and remove the rear wiper motor and
link assembly.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
7. REMOVE REAR WIPER MOTOR RELAY
Remove the bolt and rear wiper motor relay.
8. REMOVE BACK DOOR WEATHERSTRIP
Remove the back door weatherstrip.
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE BACK DOOR INSIDE HANDLE
(a) Remove the 2 bolts.
(b) Disconnect the back door lock locking rod and back door
lock inside opening link, then remove the back door inside
handle.
10. REMOVE BACK DOOR CONTROL
(a) Disconnect the links.
(b) Remove the 3 bolts.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(c) Disconnect the connector, then remove the back door
control.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding surface of the back door control.
Page 509 of 3115
BO1K7-04
H18903
Roof Headlining
Double Visor
Holder Inner Rear
View Mirror Double Visor
Sun Visor Sun Visor
Front Pillar Garnish
Outside No. 2 Moulding
Outside Upper Moulding
Front Assist Grip
Front Pillar Garnish Front Door
Opening Trim
Front Door
Opening Trim Windshield Glass
Dam Dam
Outside No. 2
Moulding Wiper Arm
Cowl Top Ventilator Louver LH
Hood to Cowl Top SealStopper
: Specified torque
N´m (kgf´cm, ft´lbf)
Non-reusable partOutside Moulding
Front Assist Grip
Overhead Console Box
Wiper Arm Head Cap
Wiper Arm
Cowl Top Ventilator
Louver RH
Outside MouldingCap
Cap
Holder
Assist Grip
Assist Grip
20 (204, 15)
20 (204, 15)
- BODYWINDSHIELD
BO-51
2625 Author: Date:
2004 LAND CRUISER (RM1071U)
WINDSHIELD
COMPONENTS
Page 514 of 3115
H02440
Riveter
Mandrel
H02441
Riveter
Riveter
H02442
Riveter
H04845
A
B
H21532
- BODYWINDSHIELD
BO-59
2633 Author: Date:
2004 LAND CRUISER (RM1071U)
NOTICE:
Do not prize a riveter. It could damage the riveter and
cause loose fitting and mandrel bend.
Do not tilt the riveter when fasten the rivet to the mate-
rial to avoid loose fitting.
Do not allow gap spacing between the rivet head and
the material.
Do not allow gap spacing between the materials.
(b) Use the same manner described above to the other side.
15. INSTALL COWL TOP VENTILATOR LOUVERS
(a) Install the cowl top ventilator louver LH.
(b) Install the cowl top ventilator louver RH.
16. INSTALL HOOD TO COWL TOP SEAL
17. INSTALL WIPER ARMS
(a) Operate the wiper motor once and turn the wiper switch
OFF.
(b) Install the wiper arms and tighten the nuts by hand.
(c) Adjust the installation positions of the wiper arms to the
positions as shown in the illustration.
A: Approx. 33 mm (1.30 in.)
B: Approx. 21 mm (0.83 in.)
(d) Torque the nuts.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(e) Install the 2 wiper arm head caps.
18. INSTALL INNER REAR VIEW MIRROR
(a) Install the inner rear view mirror with the 2 screws.
(b) Connect the connector.
19. INSTALL FRONT SIDE OF ROOF HEADLINING
20. INSTALL ASSIST GRIPS
21. INSTALL OVERHEAD CONSOLE BOX
Connect the connector, then install the overhead console box
with the bolt.
22. INSTALL HOLDER
Install the holders with the screws.
Page 516 of 3115
BO4IU-01
H18904
H21423
4 Clips
H21532
BO-52
- BODYWINDSHIELD
2626 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT DOOR OPENING TRIMS
2. REMOVE FRONT ASSIST GRIP
(a) Using a screwdriver, remove the 2 assist grip plugs, then
remove the 2 screws and the front assist grip.
HINT:
Tape up the screwdriver tip before use.
(b) Use the same manner described above to the other side.
3. REMOVE FRONT PILLAR GARNISH
(a) Using a screwdriver, remove the front pillar garnish.
HINT:
Tape up the screwdriver tip before use.
(b) Use the same manner described above to the other side.
4. REMOVE SUN VISOR
(a) Using a screwdriver, remove the caps.
HINT:
Tape up the screwdriver tip before use.
(b) Remove the screws, then disconnect the connectors.
(c) Remove the sun visors.
5. REMOVE DOUBLE VISOR
Remove the screws and the double visors.
6. REMOVE HOLDER
Remove the screws and the holders.
7. REMOVE OVERHEAD CONSOLE BOX
(a) Remove the bolt.
(b) Using a screwdriver, remove the overhead console box,
then disconnect the connector.
HINT:
Tape up the screwdriver tip before use.
8. REMOVE ASSIST GRIPS
9. PULL DOWN FRONT SIDE OF ROOF HEADLINING
10. REMOVE INNER REAR VIEW MIRROR
(a) Disconnect the connector.
(b) Unfasten a screw, and remove the other screw and the in-
ner rear view mirror.
11. REMOVE WIPER ARMS
(a) Remove the 2 wiper arm head caps and the 2 nuts.
(b) Remove the 2 wiper arms.
12. REMOVE HOOD TO COWL TOP SEAL
13. REMOVE COWL TOP VENTILATOR LOUVERS
(a) Remove the cowl top ventilator louver RH.
Page 1706 of 3115
AB0119H21169H21525
Airbag Sensor Assembly
ON
IG2
(+) (-)
AB0119H17211H17227
ON
Airbag Sensor Assembly
(-)
(+)E2
E1
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-925
111 8 Author: Date:
2004 LAND CRUISER (RM1071U)
2 Check source voltage.
PREPARATION:
Connect the negative (-) terminal cable to the battery.
CHECK:
(a) Turn the ignition switch to ON.
(b) Measure the voltage between the body ground and IG2
on the airbag sensor assembly and operate electric sys-
tem (defogger, wiper, headlight, heater blower, etc.).
OK:
Voltage: 10 - 14 V
NG Check harness between battery and airbag sen-
sor assembly, and check battery and charging
system.
OK
3 Check airbag sensor assembly connector.
CHECK:
Measure the resistance between the body ground and each of
E1 and E2 of the airbag sensor assembly connector.
OK:
Resistance: 0 W (Continuity)
NG Repair or replace airbag sensor assembly con-
nector.
OK
Page 1707 of 3115
H01249
ON
DI-926
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
111 9 Author: Date:
2004 LAND CRUISER (RM1071U)
4 Does SRS warning light turn off?
PREPARATION:
(a) Turn the ignition switch to LOCK.
(b) Connect the steering wheel pad connector.
(c) Connect the front passenger airbag assembly connector.
(d) w/ Side airbag:
Connect the side airbag assembly connectors.
(e) Connect the seat belt pretensioner connectors.
(f) Connect the airbag sensor assembly connectors.
(g) Connect the front airbag sensor connectors.
(h) w/ Side airbag:
Connect the side and curtain shield airbag sensor assem-
bly connectors.
(i) w/ Side airbag:
Connect the curtain shield airbag assembly connectors.
(j) w/ Side airbag:
Connect the curtain shield airbag sensor assembly con-
nectors.
(k) Connect the seat position sensor assembly connector.
(l) Connect the front seat inner belt LH connector.
CHECK:
(a) Turn the ignition switch to ON.
(b) Operate electric system (defogger, wiper, headlight, heat-
er blower, etc.) and check that SRS warning light goes off.
NO Check for DTCs. If a DTC is output, perform trou-
bleshooting for the DTC. If a normal code is out-
put, replace airbag sensor assembly.
YES
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.
