1986 TOYOTA LAND CRUISER dimensions

(Three-Dimensional Distance)
mm (in.)
Hole dia.
8 (0.31) nut
12 (0.47) nut Name
Stopper lubber installation nut
Hook installation nut Symbol
D, d
E, e Hole dia.
12 (0.47) nut
9 (0.35)
8 (0.31) nut Name
Hook installation nut
Frame side rail working hole
Undercover installation nut Symbol
A, a
B, b
C, c
FRAME DIMENSION-Lower Face
FZJ105 series
w HZJ105 series
BODY DIMENSIONSDI-20

Wheel Base2,850 (112.20)
Imaginary
Standard
Line
(Two-Dimensional Distance)
mm (in.)
Hole dia.
8 (0.31) nut
12 (0.47) nut Name
Stopper lubber installation nut
Hook installation nut Symbol
D, d
E, e Hole dia.
12 (0.47) nut
9 (0.35)
8 (0.31) nut Name
Hook installation nut
Frame side rail working hole
Undercover installation nut Symbol
A, a
B, b
C, c
FRAME DIMENSION-Lower Face
FZJ105 series
w HZJ105 series
(Cont'd)
BODY DIMENSIONSDI-21

*1
401(15.79)
*3*2
959 (37.76)
503 (19.80)
(Three-Dimensional Distance)
mm (in.)
Hole dia.
14.5 (0.571)
30 (1.18)
14.5 (0.571)
14.5 (0.571)
70 (2.76) Name
Lower control link installation hole
Body mounting hole
Upper control link installation hole
Lateral control rod installation hole
Body mounting hole Symbol
G, g
H, h
I, i
K, k Hole dia.
24 (0.94)
20 (0.79)
29.5 (1.161)
48 (1.89)
60 (2.36)
30 (1.18) Name
Body mounting hole
Suspension lower arm installation hole
Shock absorber installation hole
Suspension lower arm installation hole
Body mounting hole
Body mounting hole Symbol
A, a
B, b
C, c
D, d
E, e
F, f
FRAME DIMENSION
UZJ100 series
w HDJ100, 101 series w FZJ100 series
BODY DIMENSIONSDI-8

Wheel Base2,850 (112.20)
Imaginary
Standard
Line
mm (in.)
(Two-Dimensional Distance)
Hole dia.
14.5 (0.571)
30 (1.18)
14.5 (0.571)
14.5 (0.571)
70 (2.76) Name
Lower control link installation hole
Body mounting hole
Upper control link installation hole
Lateral control rod installation hole
Body mounting hole Symbol
G, g
H, h
I, i
J
K, k Hole dia.
24 (0.94)
20 (0.79)
29.5 (1.161)
48 (1.89)
60 (2.36)
30 (1.18) Name
Body mounting hole
Suspension lower arm installation hole
Shock absorber installation hole
Suspension lower arm installation hole
Body mounting hole
Body mounting hole Symbol
A, a
B, b
C, c
D, d
E, e
F, f
FRAME DIMENSION
UZJ100 series
w HDJ100,101 series w FZJ100
series (Cont'd)
BODY DIMENSIONSDI-9

GENERAL INFORMATION
1. BASIC DIMENSIONS
(a) There are two types of dimensions in the diagram.
(Three-dimensional distance)

Straight-line distance between the centers of two
measuring points.
(Two-dimensional distance)

Horizontal distance in forward/rearward between
the centers of two measuring points.

The height from an imaginary standard line.
(b) In cases in which only one dimension is given, left
and right are symmetrical.
(c) The dimensions in the following drawing indicate
actual distance. Therefore, please use the dimen-
sions as a reference.
2. MEASURING
(a) Basically, all measurements are to be done with a
tracking gauge. For portions where it is not possible
to use a tracking gauge, a tape measure should be
used.
(b) Use only a tracking gauge that has no looseness in
the body, measuring plate, or pointers.
HINT:
1. The height of the left and right pointers must be equal.
2. Always calibrate the tracking gauge before measuring or
after adjusting the pointer height.
3. Take care not to drop the tracking gauge or otherwise
shock it.
4. Confirm that the pointers are securely in the holes.
(c) When using a tape measure, avoid twists and
bends in the tape.
(d) When tracking a diagonal measurement from the
front spring support inner hole to the suspension
member upper rear installation hole, measure
along the front spring support panel surface.
Center-to-center
straight-line
distance Three-dimensional
distance
Front Spring Support Inner Hole
Tape Measure
Along Body
Surface
Front Suspension Member Rear Side
Upper Installation HoleMaster Gauge PointerPointer LoosenessBody LoosenessPlate Looseness Two-dimensional
distanceCenter-to-center
Horizontal distance in
forward/rearward
Vertical distance
in lower surface Vertical distance
in center
Imaginary Standard Line
WrongCorrect
Pointer
BODY DIMENSIONSDI-2

EM0L7-05
A04874A04885A05180
Sized MarkLH
Piston
RH
Piston
Sized Mark
P20665
SST
P20666
Oil
Hole EM-104
- ENGINE MECHANICALCYLINDER BLOCK
1677 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. REPLACE OVERSIZED (O/S) PISTONS FOR CYL-
INDER BORING
HINT:

Bore all the 8 cylinders to the oversized piston outside di-
ameter.

Replace all the piston rings with the ones to match the
oversized pistons.
(a) Keep 8 new O/S pistons.
O/S 0.50 piston diameter:
94.402 - 94.430 mm (3.7166 - 3.7177 in.)
HINT:
The shape of the piston varies for the LH and RH banks. The
LH piston is marked with ºLHº and º2Lº, the RH piston with ºRHº
and º2Rº.
(b) Using a micrometer, measure the piston diameter at right
angles to the piston pin center line, 30.75 mm (1.2106 in.)
from the piston head.
(c) Calculate the amount for each cylinder to be rebored as
follows:
Size to be rebored = P + C - H
P = Piston diameter
C = Piston clearance:
0.090 - 0.111 mm (0.0035 - 0.0044 in.)
H = Allowance for honing: 0.02 mm (0.0008 in.) or less
(d) Bore and hone the cylinders to calculated dimensions.
Maximum honing: 0.02 mm (0.0008 in.)
NOTICE:
Excess honing will destroy the finished roundness.
2. REPLACE CONNECTING ROD BUSHINGS
(a) Using SST and a press, press out the bushing.
SST 09222-30010
(b) Align the oil holes of a new bushing and the connecting
rod.
(c) Using SST and a press, press in the bushing.
SST 09222-30010

H20935
Width
Inner Diam.
AB0158
SSTBattery
H20936
Tires
(5 or More)
R05403
RS-64
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
2339 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(2) Position the curtain shield airbag assembly inside
the tire with the airbag deployment direction facing
inside.
Tire size: Must exceed the following dimensions-
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Make sure that the wire harness is tight. It is very danger-
ous when a loose wire harness results in the curtain shield
airbag assembly coming free due to the shock from the air-
bag deploying.
NOTICE:
The tire will be marked by the airbag deployment, so when
disposing of the airbag use a redundant tire.
(d) Check the function of the SST (See step 1-(a) on page
RS-20).
SST 09082-00700
(e) Place the tires.
CAUTION:
Place the tire so that the deployment direction of the cur-
tain shield airbag will be downward.
(1) Place at least 2 tires under the tire to which the side
airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the side
airbag assembly is tied. The top tire should have the
wheel installed.
(3) Tie the tires together with 2 wire harnesses.
CAUTION:
Make sure that the wire harnesses are tight. It is very dan-
gerous when loose wire harness results in the tires coming
free due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.

AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H20925
H20926
Width
Inner
Diam.
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS-37
2312 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(b) Using a service-purpose wire harness for the vehicle, tie
down the front passenger airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in.2 or more)
CAUTION:
If a wire harness which is too thin or some other thing is
used to tie down the front passenger airbag assembly, it
may be snapped by the shock when the airbag is deployed.
This is highly dangerous. Always use a wire harness which
is at least 1.25 mm
2 (0.0019 in.2).
HINT:
To calculate the square of the stripped wire harness section:
Square = 3.14 X (Diameter)
2 divided by 4
(1) While passing the wire harness through the installa-
tion holes indicated by arrows in the illustration,
wind the wire harness around the tire.
(2) Position the front passenger airbag assembly in-
side the tire with the airbag deployment side facing
inside.
Tire size: Must exceed the following dimensions-
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:

Make sure that the wire harness is tight. It is very dan-
gerous if looseness in the wire harness results in the
front passenger airbag assembly coming free due to
the shock from the airbag deployment.

Always tie down the front passenger airbag assembly
with the airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so use a
redundant tire.