Page 2730 of 3115
H17493
H17497
H17499
AB0158
SSTBattery
- SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS-51
2326 Author: Date:
2004 LAND CRUISER (RM1071U)
(1) Install the 2 nuts to the side airbag assembly.
(2) Wind the wire harness around the stud bolts of the
side airbag assembly as shown in the illustration.
(3) Position the side airbag assembly inside the tire
with the airbag deployment direction facing inside.
Tire size: Must exceed the following dimensions-
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Make sure that the wire harness is tight. It is very dan-
gerous when a loose wire harness results in the side
airbag assembly coming free due to the shock from
the airbag deploying.
Always tie down the side airbag assembly with the
airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so when
disposing of the airbag, use a redundant tire.
(c) Check the function of the SST (See step 1-(a) on page
RS-20).
SST 09082-00700
Page 2784 of 3115
H20059
SST
R13763
10 m (33 ft) or more SSTBattery
H00401Weight
X Y
Y
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS-25
2300 Author: Date:
2004 LAND CRUISER (RM1071U)
(d) Install the SST.
CAUTION:
Place the disc wheel on the level ground.
(1) Connect the connector of the SST.
SST 09082-00700
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST wire harness inside the disc
wheel.
(2) Move the SST at least 10 m (33 ft) away from the
steering wheel pad tied down on the disc wheel.
(e) Cover the steering wheel pad with a cardboard box or
tires.
Covering method using a cardboard box:
Cover the steering wheel pad with the cardboard
box and weight the cardboard box down in 4 places
with at least 190 N (20 kg, 44 lb).
Size of cardboard box:
Must exceed the following dimensions:
X = 460 mm (18.11 in.)
Y = 650 mm (25.59 in.)
NOTICE:
When dimension Y of the cardboard box exceeds the
diameter of the disc wheel with tire to which the steer-
ing wheel pad is tied, X should be the following size.
X = 460 mm (18.11 in.) + width of tire
If a cardboard box smaller than the specified size is
used, the cardboard box will be broken by the shock
from the airbag deployment.
Page 2785 of 3115
R04211
Inner Diam.
Tires
(3 or More)Width
R13763
10 m (33 ft) or more SSTBattery
AB0166
RS-26
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
2301 Author: Date:
2004 LAND CRUISER (RM1071U)
Covering method using tires:
Place at least 3 tires with no disc wheels on top of
the tire with disc wheel to which the steering wheel
pad is tied.
Tire size: Must exceed the following dimensions-
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Do not use tires with disc wheels.
NOTICE:
The tires may be marked by the airbag deployment, so use
the redundant tires.
(f) Deploy the airbag.
(1) Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip to the battery neg-
ative (-) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the disc wheel which the steering wheel pad is tied
to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys as the LED of the SST activation switch
comes on.
(g) Dispose of the steering wheel pad (with airbag).
CAUTION:
The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.
Use gloves and safety glasses when handling a steer-
ing wheel pad with deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a steering wheel pad with
deployed airbag.
(1) Remove the steering wheel pad from the disc
wheel.
(2) Place the steering wheel pad in a plastic bag, tie the
end tightly and dispose of it as the other general
parts disposal.
Page 2809 of 3115
B04559
(1)Long
(2)
(3) (4) (5) (6) (7)
Short
Inside
Lead Terminal
B04560
40 mm
37 mm
20 mm
Contact
Plate
(kgf/cm2)
(psi)
(kPa) = (psi) x 6.9100 kgf
2 Ram diameter (cm)
(kPa) = (kgf/cm
2) x 98.1 ==
x 3.14 (p)
2
221lbf
2 Ram diameter (in.)
x 3.14 (p)
2
- STARTINGSTARTER
ST-13
1829 Author: Date:
2004 LAND CRUISER (RM1071U)
(e) Temporarily install these new terminal C kit parts:
(1) Terminal insulator (inside)
(2) Contact plate
(3) Terminal bolt
(4) O-ring
(5) Terminal insulator (outside)
(6) Wave washer
(7) Terminal nut
NOTICE:
Be careful to install the terminal insulator (inside) and wave
washer in the correct direction.
(f) Temporarily tighten the terminal nuts.
(g) Tighten terminal nuts.
(1) Put a wooden block on the contact plate and press
it down with a hand press.
Dimensions of wooden block:
20 x 37 x 40 mm (0.79 x 1.46 x 1.57 in.)
Press force:
981 N (100 kgf, 221 lbf)
NOTICE:
Check the diameter of the hand press ram. Then cal-
culate the gauge pressure of the press when
981 N (100 kgf, 221 lbf) of force is applied.
Gauge pressure:
If the contact plate is not pressed down with the spe-
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.
Page 3026 of 3115
SA1DA-04
F05258
RH Case:LH Case:
X
X
F05259
SST
Y SA-150
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER (w/ LSD)
2100 Author: Date:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
HINT:
When reusing the side gear, thrust washers and clutch
plates, skip the STEP 1.
Using a shop rag, clean off any foreign object from the
parts.
Apply all of the sliding and rotating surfaces with LSD oil.
1. SELECT ADJUSTING SHIM
(a) Measure the RH and LH differential case dimensions ºXº,
as shown in the illustration.
(b) Install the thrust washers and clutch plates on the side
gear.
(c) Using SST to press down the thrust washers and clutch
plates with about pressure of 10 kgf (22 lbf), measure di-
mension ºYº, as shown in the illustration.
SST 09649-17010
(d) Referring to the following selection table on the next
page, select the proper adjusting shim.
Adjust shim thickness =
X - Y - 19.08 mm (0.7511 in.)
