- BODY ELECTRICALCOMBINATION METER
BE-65
2438 Author: Date:
C15 10 (D CTY SW) G dIgnition switch ON and driver door is openedBelow 1 VC15-10 (D-CTY SW) - GroundIgnition switch ON and driver door is closed10 - 14 V
C15 1 1 (IGN ) G dIgnition switch OFFBelow 1 VC15-1 1 (IGN+) - GroundIgnition switch ON10 - 14 V
C15-12 (ECU-B2) - GroundConstant10 - 14 V
C15 13 (ACC ) G dIgnition switch OFFBelow 1 VC15-13 (ACC+) - GroundIgnition switch ACC or ON10 - 14 V
C15-14 (DOOR+) - GroundConstant10 - 14 V
C15-15 (SP IN) - GroundIgnition switch ON and slowly move the wheelPulse signal is output below 1.5 V e
battery positive voltage
C15-16 (4P OUT) - GroundIgnition switch ON and slowly move the wheelPulse signal is output below 1.5 V e approx. 5 V
or below 1.5 V e battery positive voltage
If a circuit is not as specified, inspect the applicable circuit.
2. INSPECT SPEEDOMETER/ ON-VEHICLE
Using a speedometer tester, inspect the speedometer for allow-
able indication error and check the operation of the odometer.
HINT:
Tire wear and tire over or under inflation will increase the indica-
tion error.
USA (mph)CANADA (km/h)
Standard indication Allowable range Standard indication Allowable range
20 18 - 24 20 17 - 24
40 38 - 44 40 38 - 46
60 56 - 66 60 57.5 - 67
80 78 - 88 80 77 - 88
100 98 - 110 100 96 - 109
120 118 - 132 120 115 - 130
140 134 - 151.5
160 153 - 173
If error is excessive, replace the combination meter.
I20844
0.4 °
3 m (9.84 ft) H 20.9 mm
(0.823 in.)
7
V RH Line
90 °
V LH Line4V LH LineV Line V RH Line 65
6
V LH LineV Line
V RH Line 6
5
6
H4
O: step No.
7
H4
20.9 mm
(0.823 in.) 1,146mm (45.1 in.) Low Beam:
High Beam:20.9 mm
(0.823 in.)
20.9 mm
(0.823 in.)
1,146mm (45.1 in.)
1,146mm
(45.1 in.)H RH and
H LH lines High Beam
Low Beam
- BODY ELECTRICALHEADLIGHT AND TAILLIGHT SYSTEM
BE-35
2408 Author: Date:
2004 LAND CRUISER (RM1071U)
ADJUST HEADLIGHT AIM ONLY
(a) Place the vehicle in the following conditions.
The area around the headlight is not deformed.
The vehicle is parked on a level surface.
Tire inflation pressure is the specified value.
A driver is in the driver's seat and the vehicle is in a state ready for driving (with a tank full).
The vehicle has been bounced several times.
(b) Check the headlight aiming.
(1) Prepare a thick white paper.
(2) Stand the paper perpendicular to the ground at the position 9.84 ft away from the headlights.
(3) Ensure that the center line of the vehicle and the paper face forms a 90-degree angle as shown
in the illustration.
(4) Draw a horizontal line (H line) on the paper, showing where the headlights should strike.
(5) Draw a vertical line (V line) to where the center line of the vehicle is to be.
(6) Draw 2 vertical lines (by connecting the low and high beam center marks) to where the both head-
lights should strike (V RH and V LH lines).
(7) Draw a horizontal line (by connecting the both low beam center marks) to where the headlights
should strike (H RH and H LH lines).
HINT:
The H RH and H LH line is 0.4° below the horizontal line (H line) of the light axis.
(8) Start the engine.
(9) Turn the headlights ON.
(10) Check that the headlights properly strike the position shown in the illustration.
(11) If not, adjust the lights in the vertical direction.
HINT:
As shown in the illustration, adjust each aim of the RH and LH lights.
(c) When adjusting it in the vertical direction:
Using adjusting bolt A, adjust the headlight aim to within the specified range.
SS0OJ-10
SS-30
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
170 Author: Date:
2004 LAND CRUISER (RM1071U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire
inflation
pressure
Tire size
P275/70R16 Front
Rear
200 kPa (2.0 kgf/cm2, 29 psi)*220 kPa (2.2 kgf/cm2, 32 psi)
220 kPa (2.2 kgf/cm2, 32 psi)*240 kPa (2.4 kgf/cm2, 35 psi)
Vehicle height
Front A - B
Rear C - D
71 mm (2.795 in.)
51 mm (2.008 in.)
Camber
Right-left error0°05' ± 45' (0.08° ± 0.75°)
30' (0.5°) or less
Fthl
Caster
Right-left error2°30' ± 45' (2.5° ± 0.75°)
30' (0.5°) or less
Front wheel
alignmentSteering axis inclination
Right-left error12°10' ± 45' (12.17° ± 0.75°)
30' (0.5°) or less
Toe-in (total)
Rack end length difference0°06' ± 12' (0.1° ± 0.2°, 1 ± 2 mm, 0.04 ± 0.08 in.)
3.0 mm (0.118 in.) or less
Wheel angle Inside wheel
Outside wheel: Reference36°42' (33°42' - 36°42')
36.7° (33.7° - 36.7°)
32°36'
32.6°
Front axle hub preload (at starting)42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf)
Front axleSnap ring thickness
1.8 mm (0.0709 in.)
2.0 mm (0.0787 in.)
2.2 mm (0.0866 in.)
2.4 mm (0.0945 in.)
2.6 mm (0.1024 in.)
2.8 mm (0.1102 in.)
Front drive shaftFront drive shaft length573.9 ± 5.0 mm (22.594 ± 0.197 in.)
Ft iUpper suspension arm ball joint turning torque1.0 - 4.4 N´m (10 - 45 kgf´cm, 8.9 - 39 in.´lbf)Front suspensionLower suspension arm ball joint turning torque0.29 - 2.94 N´m (3 - 30 kgf´cm, 2.6 - 26 in.´lbf)
Bearing backlash Max.0.6 mm (0.024 in.)
RlhftAxle shaft deviation Max.0.05 mm (0.0020 in.)Rear axle shaftAxle shaft runout Max.2.0 mm (0.079 in.)
Axle shaft flange runoutMax.0.05 mm (0.0020 in.)
*: Trailer towing
A: Ground clearance of spindle center
B: Ground clearance of lower suspension arm front bolt center
C: Ground clearance of rear axle shaft center
D: Ground clearance of lower control arm front bushing center
AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H20934
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
RS-63
2338 Author: Date:
2004 LAND CRUISER (RM1071U)
2. DEPLOYMENT WHEN DISPOSING OF CURTAIN
SHIELD AIRBAG ASSEMBLY
NOTICE:
When disposing of the curtain shield airbag assem-
bly only, never use the customer's vehicle to deploy
the airbag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the curtain shield airbag assembly (See page
RS-59).
(b) Cut off the deployment section in airbag from inflator.
(c) Using a service-purpose wire harness, tie down the cur-
tain shield airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2. or more)
CAUTION:
If a wire harness which is too thin or some other thing is
used to tie down the curtain shield airbag assembly, it may
be snapped by the shock when the airbag is deployed. This
is highly dangerous. Always use a wire harness for vehicle
use which is at least 1.25 mm
2 (0.0019 in2.).
HINT:
To calculate the square of the stripped wire harness section-
Square = 3.14 x (Diameter)
2 divided by 4
(1) Passing the wire harness through the installation
holes as shown in the illustration.
SR0LV-03
SR-2
- STEERINGTROUBLESHOOTING
2211 Author: Date:
2004 LAND CRUISER (RM1071U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in the order shown. If necessary, repair or replace these parts.
SymptomSuspect AreaSee page
Hard steering
3. Tires (Improperly inflated)
4. Power steering fluid level (Low)
5. Drive belt (Loose)
6. Front wheel alignment (Incorrect)
7. Steering system joints (Worn)
8. Suspension arm ball joints (Worn)
9. Steering column (Binding)
10.Power steering gearSA-4
SR-5
-
SA-6
-
SA-71
SA-76
-
SR-48
Poor return
1. Tires (Improperly inflated)
2. Front wheel alignment (Incorrect)
3. Steering column (Binding)
4. Power steering gearSA-4
SA-6
-
SR-48
Excessive play
1. Steering system joints (Worn)
2. Suspension arm ball joints (Worn)
3. Intermediate shaft, Universal joint, Sliding yoke (Worn)
4. Front wheel bearing (Worn)
5. Power steering gear-
SA-71
SA-76
-
SA-1 1
SR-48
Abnormal noise
1. Power steering fluid level (Low)
2. Steering system joints (Worn)
3. Power steering gearSR-5
-
SR-48
HINT:
When the problem occurs on the power tilt and telescopic steering system, refer to the DI section
(See page DI-656).
SA141-04
R03031
F13676
Front (A)(B)
R07928
SA-4
- SUSPENSION AND AXLETIRE AND WHEEL
1954 Author: Date:
2004 LAND CRUISER (RM1071U)
TIRE AND WHEEL
INSPECTION
1. INSPECT TIRE
(a) Check the tires for wear and proper inflation pressure.
Cold tire inflation pressure:
Tire sizeFront
kPa (kgf/cm2, psi)
Rear
kPa (kgf/cm2, psi)
P275/70R16200 (2.0, 29)
*220 (2.2, 32)220 (2.2, 32)
*240 (2.4, 35)
*: Trailer towing
(b) Check the tire runout.
Tire runout: 3.0 mm (0.118 in.) or less
2. ROTATE TIRE
HINT:
Rotate tires as shown in the illustration.
Rotate as shown in (B) if the spare tire is included in the
rotation.
3. INSPECT WHEEL BALANCE
(a) Check and adjust the Off-the car balance.
(b) If necessary, check and adjust the On-the car balance.
Imbalance after adjustment: 14.0 g (0.031 Ib) or less
SA140-09
- SUSPENSION AND AXLETROUBLESHOOTING
SA-1
1951 Author: Date:
2004 LAND CRUISER (RM1071U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
(w/ Differential locking system):
Check that the transfer shift lever is shifted to the L position.
When switching differential Free e Lock, the indicator light will blink if the gears of the differen-
tial lock sleeve are not meshed. If this occurs, when the tires are rotated to apply differential
power to the differential, the differential locks and the indicator light lights up.
SymptomSuspect AreaSee page
Bottoming
1. Vehicle (Overloaded)
2. Spring (Weak)
3. Shock absorber (Worn)-
SA-65
SA-171
SA-62
SA-174
Sways/pitches
1. Tire (Worn or improperly inflated)
2. Stabilizer bar (Bent or broken)
3. Shock absorber (Worn)SA-4
SA-80
SA-184
SA-62
SA-174
Front wheel shimmy
1. Tire (Worn or improperly inflated)
2. Wheel (Out of balance)
3. Shock absorber (Worn)
4. Wheel alignment (Incorrect)
5. Ball joint (Worn)
6. Hub bearing (Loosen or worn)
7. Steering linkage (Loosen or worn)
8. Steering gear (Out of adjustment or broken)SA-4
SA-4
SA-62
SA-6
SA-71
SA-76
SA-1 1
-
SR-48
Abnormal tire wear
1. Tire (Improperly inflated)
2. Wheel alignment (Incorrect)
3. Shock absorber (Worn)
4. Suspension parts (Worn)SA-4
SA-6
SA-62
SA-174
-
Noise in front differential
1. Oil level (Low or wrong grade)
2. Excessive backlash between pinion and ring gear
3. Ring, pinion or side gears (Worn or chipped)
4. Pinion shaft bearing (Worn)
5. Side bearing (Worn)SA-35
SA-40
SA-40
SA-40
SA-40
Oil leak from front differential
1. Oil level (Too high or wrong grade)
2. Front differential rear oil seal (Worn or damaged)
3. Side gear oil seal (Worn or damaged)
4. Companion flange (Loosen or damaged)
5. Side gear shaft (Damaged)SA-35
SA-40
SA-40
SA-40
SA-40