1986 TOYOTA CAMRY V20 differential

AT4313
AT4312
r Non-reusable partr Oil Seal Differential
Side Gear Shaft
Holder Hole Snap RingTransfer Right Case
Retainer r Oil SealShaft Snap Ring Holder Bearing
Transfer Right Case Retainer
COMPONENTS
AT4324
DISASSEMBLY OF TRANSFER RIGHT CASE
RETAINER
1. REMOVE OIL SEAL
Using a screwdriver, remove the oil seal.
2. REMOVE SIDE GEAR SHAFT HOLDER
(a) Using snap ring pliers, remove the snap ring.
- TRANSFER (A540H)Component Parts (Transfer Right Case Retainer)TF-1 1

AT4516
r Non-reusable part-cm (ft-lb, N-m)
: Specified torqueSide Gear Thrust WasherDifferential Side Left GearDifferential Pinion Shaft Holder Differential Pinion Thrust Washer Center Differential CaseSpacerRight GearWasherConical Spring 985 (71, 97)Oil Pump Drive GearShaft Snap
Ring r Left Case
BearingTransfer
Ring GearRing Gear Mounting
Left Caser O-RingRing Gear Mounting
Right Caser Right Case Bearing
Differential Pinion Thrust Washer
Differential Pinion Shaft Shaft Snap
RingDifferential Side
Ring Gear Mounting Case and
Center Differential Case
COMPONENTS
DISASSEMBLY OF RING GEAR MOUNTING
CASE AND CENTER DIFFERENTIAL CASE
1. REMOVE OIL PUMP DRIVE GEAR
(a) Using a screwdriver, remove the shaft snap ring.
TF-16- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)

AT7783Matchmarks
AT7784
AT4517
MatchmarksO-ring
AT7785
SST
AT7782
(b) Remove oil pump drive gear.
2. REMOVE RING GEAR MOUNTING LEFT CASE
(a) Place matchmarks on the differential left case and
the differential right case.
(b) Remove the twelve bolts.
NOTICE: Using the soft jaws, hold the left case in a
vise.
(c) Remove the differential left case upward.
3. REMOVE RING GEAR
(a) Place matchmarks on the differential left case
and ring gear.
(b) Using a plastic hammer, tap out the ring gear.
(c) Remove the O-ring from the left case.
4. REMOVE LEFT CASE BEARING
Using SST and a press, press out the bearing.
SST 09950-00020
- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)TF-17

AT7786
AT7787
AT7789AT7788
5. REMOVE THRUST WASHER
6. REMOVE CENTER DIFFERENTIAL CASE ASSEMBLY
7. DISASSEMBLE CENTER DIFFERENTIAL CASE
(a) Using snap ring pliers, remove the shaft snap
ring.
(b) Remove the spacer.
TF-18- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)

AT4518
Conical Spring
Washer Side Right Gear
AT7791
SST
AT7792
SST BearingSST
Four pinion shafts
Pinion shaft holder
Four differential pinions
Four pinion thrust washers
Differential side left gear
Side gear thrust washer (c) Remove the following parts from the center differ-
ential case:
AT7790
8. REMOVE DIFFERENTIAL SIDE RIGHT GEAR AND
CONICAL SPRING WASHER
9. REMOVE RIGHT CASE BEARING
Using SST and a press, press out the bearing.
SST 09950-00020
ASSEMBLY OF RING GEAR MOUNTING CASE
AND CENTER DIFFERENTIAL CASE
1. INSTALL RIGHT CASE BEARING
Using SST and a press, press in the bearing.
SST 09316-2001 1, 09608-35014
(09608-06020, 09608-06120)
- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)TF-19

AT7793
SST
B4077
AT3310 AT7790
2. INSTALL LEFT CASE BEARING
Using SST and a press, press in the left case.
SST 09316-12010, 09608-35014
(09608-06020, 09608-06120)
3. INSTALL RING GEAR
(a) Clean the contact surface of the ring gear mounting
left case.
(b) Heat the ring gear to about 212°F (100°C) in an oil
bath.
NOTICE: Do not heat the ring gear above 230°F (110°C).
(c) Clean the contact surface of the ring gear with
cleaning solvent.
(d) Align the matchmarks and quickly install the ring
gear on the ring gear mounting left case.
4. CHECK AND ADJUST CENTER DIFFERENTIAL SIDE
GEAR BACKLASH
(a) Install the following parts to the center differential
case:
Side gear thrust washer
Differential side left gear
Four pinion thrust washers
Four differential pinions
Pinion shaft holder
Four pinion shafts
(b) Install the spacer to the case as shown.
TF-20- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)

MarkThickness mm (in.)
MarkThickness mm (in.)
A
B
C
D
E1.00 (0.0394)
1.05 (0.0413)
1.10 (0.0433)
1.15 (0.0453)
1.20 (0.0472)F
G
H
J1.25 (0.0492)
1.30 (0.0512)
1.35 (0.0531)
1.40 (0.0551)
AT7788
AT7795
AT7787 AT7794
(c) Using a dial indicator, measure the backlash of one
pinion gear while holding the side gear toward the
case.
Standard backlash: 0.05 - 0.20 mm
(0.002 - 0.0079 in.)
HINT: Do not place in a vise the surface of the center
differential case which comes in contact with the bushing.
Referring to the table below, select the thrust washer
which will ensure that the backlash is within specification.
Try to select a washer of the same size.
(d) Using snap ring pliers, install the shaft snap ring.
5. CHECK AND ADJUST CENTER DIFFERENTIAL SIDE
GEAR THRUST CLEARANCE
(a) Install the differential side right gear.
HINT: Do not install the conical spring washer.
(b) Install the center differential case.
- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)TF-21

AT7783Matchmarks
AT7796
Conical Spring
Washer Thickness
AT7797
Mark Thickness mm (in.)Mark Thickness mm (in.)
A
B
C
D
E
F1.00 (0.0394)
1.05 (0.0413)
1.10 (0.0433)
1.15 (0.0453)
1.20 (0.0472)
1.25 (0.0492)G
H
J
K
L1.30 (0.0512)
1.35 (0.0531)
1.40 (0.0551)
1.45 (0.0571)
1.50 (0.0591)
AT7786
1.05
(0.0413) 1.00
(0.0394) 0.95
(0.0374)
Conical spring washer thickness
mm
(in.)
(h) Referring to the table below, select the thrust washer
which will ensure that the backlash is within specifi-
cation. Try to select a washer of the same size.
Standard clearance
(c) Install the thrust washer.
(d) Align the matchmarks on the ring gear mounting
left and right case.
(e) Install and torque the twelve bolts.
Torque: 985 kg-cm (71 ft-lb, 97 N-m)
HINT: Do not install the O-ring.
(f) Using a caliper, measure the conical spring washer
thickness.
(g) Using a dial indicator, measure the thrust clearance
of center differential case while holding the ring
gear mounting case.
Standard clearance:
Thrust clearance
mm
(in.)
0.60
(0.0236)
0.50
(0.0197)
0.40
(0.0157)
0.30
(0.0118)
0.20
(0.0079)
0.10
(0.0039)
AT3460
(i) Remove ring gear mounting right case.
TF-22- TRANSFER (A540H)Component Parts (Ring Gear Mounting
Case and Center Differential Case)