Page 1360 of 2389

FRONT WHEEL ALIGNMENT
1. MAKE FOLLOWING CHECKS AND CORRECT ANY
PROBLEMS
(a) Check the tires for wear, size and proper inflation.
Cold tire inflation pressure:
FWD/SV21 and 4WD 2.1 kg±cm2 (30 psi, 206 kPa)
FWD/VZV21 2.2 kg±cm2 (31 psi, 216 kPa)
(b) Check the front wheel bearings for looseness.
(c) Check the wheel runout.
Lateral runout: Less than 1.0 mm (0.039 in.)
(d) Check the front suspension for looseness.
(e) Check the steering linkage for looseness.
(f) Check that the front shock absorber function properly
by using the standard bounce test.
If the clearance of the vehicle is not standard, try
to level by locking it down. If still not correct, check
for bad springs or suspension parts.
HINT: Before inspecting wheel alignment, adjust
chassis ground clearance to specification.
3. INSTALL WHEEL ALIGNMENT EQUIPMENT
Follow the specific instructions of the equipment
manufacturer. 2. MEASURE CHASSIS GROUND CLEARANCE
Chassis ground clearance: mm (in.)
FWD/SV21Wagon
Sedan
4WD
FWD
± FRONT AXLE AND SUSPENSIONFront Wheel AlignmentFA ± 3
Page 2149 of 2389
REAR WHEEL ALIGNMENT
1. MAKE FOLLOWING CHECKS AND CORRECT ANY
PROBLEMS
(a) Check the tires for wear, size and proper inflation
pressure.
Cold tire inflation pressure:
FWD/SV21 and 4WD 2.1 kg/cm2 (30 psi, 206 kPa)
FWD/VZV21 1.9 kg/cm2 (27 psi, 186 kPa)
(b) Check the front wheel bearings for looseness.
(e) Check the wheel runout.
Lateral runout: Less than 1.0 mm (0.039 in.)
(d) Check the front suspension for looseness.
(e) Check that the front shock absorber function properly
by using the standard bounce test.
If the clearance of the vehicle is not standard try to
level by locking it down. If still not correct, check
for bad springs or suspension parts.
HINT: Before inspecting wheel alignment, adjust
chassis ground clearance to specification. 2. MEASURE CHASSIS GROUND CLEARANCE
Chassis ground clearance: m m (in.)
3. INSPECT CAMBER
Camber: Inspection standard
Left±right error
30'
(Sedan)
(Wagon)Wagon Sedan
± REAR AXLE AND SUSPENSIONRear Wheel AlignmentRA±3
Page 2186 of 2389

2. INSTALL RING GEAR ON DIFFERENTIAL CASE
(a) Clean the contact surface of the differential case.
(b) Heat the ring gear to about 100
°C (2120F) in an oil bath.
NOTICE: Do not heat the ring gear above 110°C (230°F).
(c) Clean the contact surface of the ring gear with cleaning
solvent.
(d) Then quickly install the ring gear on the differential
case.
(e) Align the matchmarks on the ring gear and differential
case.
(f) Coat the ring gear set bolts with gear oil.
(g) Temporarily install the lock plates and set bolts.
(h) After the ring gear cools down enough, tighten the set
bolts uniformly and a little at a time.
Torque: 985 kg±cm (71 ft±Ib, 97 N±m)
4. CHECK RING GEAR RUNOUT
(a) Install the differential case onto the carrier and install
the plate washers to where there is no play in the
bearing (See page RA±42)
(b) Install bearing caps. (See page RA±44)
(c) Using a dial indicator, measure the runout of ring gear.
Maximum runout: 0.07 mm (0.0028 in.) Using a hammer and drift punch, stake the lock
plates.
HINT: Stake one claw flush with the flat surface of
the nut. For the claw contacting the protruding por-
tion of the nut, stake only the half on the tightening
side.
3. INSTALL SIDE BEARINGS
Using a press and SST, drive in the side bearings into
the differential case.
SST 09710±22020 (09710±01030)
± REAR AXLE AND SUSPENSIONDifferential (4WD)RA±40
Page 2269 of 2389
Wheel lateral runout
Tie rod end left±right error
Hub bearing axial direction play
Ball joint vertial play
Ball joint rotation condition
Drive shaft standard length
(FWD/SV21 /TOYOTA type/LH)
(FWD/SV21 /TOYOTA type/RH)
(FWD/SV21 /GKN type/LH)
(FWD/SV21 /GKN type/RH)
( FVIJD/VZV21)
(4WD/M/T/LH)
(4WD/A/T/LH)
(4WD/M/T/RH)
FRONT AXLE AND SUSPENSION
Specifications
Wheel angle
(FWD/SV21 and 4WD)
(FWD/VZV21)(FWD/SV21 and 4WD)
( FWD/VZV21)
Less than 3.0 mm/m (0.118 in./3.3 ft) (FWD/SV21 )
(4WD)
(F1ND/VZV21 )
Front axle
and suspensionChassis groung
clearance
Steering axis inclination Cold tire
inflation
pressure
Front wheel
alignment
Outside wheel (Max.)
Inside wheel (Max.)Adjustment STD
Inspection STD
Side slipCamber
Caster Toe±in
± SERVICE SPECIFICATIONSFront Axle and SuspensionA±31
Page 2271 of 2389
Limit Lateral runout
Radial runout
Ring gear installing temperature
Drive pinion oil seal drive in depth
Side gear oil seal drive in depth
Side gear thrust washer thicknessDrive pinion bearing preload at Starting
New bearing
Reused bearing
Drive pinion to ring gear backlash
Pinion gear to side gear backlash
Ring gear runout
Companion flange runout
REAR AXLE AND SUSPENSION
Specifications
Camber (FWD /Sedan)
(FWD/Wagon)
(4WD)
Left±right error
Wheel lateral runout
Hub bearing axial direction(FWD/SV21 and 4WD)
(FWD/VZV21)
(FWD SV21)
(4WD)
(FIND/¿¿V21)
(FWD/SV21)
(FWD/VZV21)
(4WD)
Rear axle
and suspensionChassis ground
clearanceCold tire
inflation
pressure
Rear wheel
alignmentAdjustment STD Inspection STD
Total preloacf at Starting DifferentialWagon
Toe±inSedan
± SERVICE SPECIFICATIONSRear Axle and SuspensionA±33