1986 TOYOTA CAMRY V20 power steering

ASSEMBLY OF POWER STEERING
PUMP
(See page SR±33)
1. COAT ALL SLIDING SURFACES WITH POWER
STEERING FLUID BEFORE ASSEMBLY
2. INSTALL FRONT PLATE AND ROTOR TO PUMP
SHAFT
(a) Using a plastic hammer, drive the short straight pin to
the front plate.
(c) Align the hole of the front plate and straight pin and tap
in the pump shaft with a plastic hammer.
NOTICE: Be careful not to damage the oil seal and
O±rings. 3. INSTALL PS PUMP SHAFT TO FRONT HOUSING
(a) Coat. the oil seal lip with MP grease.
(b) Install the long straight pin to the front housing.(b) Install two new O±rings to the front plate.
(c) Install the front plate to the pump shaft.
(d) Install the rotor to the pump shaft.
(e) Install the snap ring.
± STEERINGPower Steering (Power Steering PumpSR±39

6. INSTALL REAR SIDE PLATE AND O±RING
(a) Install a new O±ring to the side plate.
(b) Align the holes of the side plate with the pins, and
install the plate.
(b) Install a new O±ring to the rear housing.
(c) Using a plastic hammer, tap in the rear housing.
(d) Install the snap ring. 4. INSTALL CAM RING
Align the holes of the cam ring and straight pins, and insert
the cam ring with the inscribed mark facing outward.
5. INSTALL VANE PLATES
Install the vane plates with the round end facing outward.
7. INSTALL REAR HOUSING
(a) Install the wave washer.
± STEERINGPower Steering (Power Steering PumpSR±40

8. MEASURE PUMP SHAFT PREL4AD
(a) Check that the shaft rotates smoothly without abnor-
mal noise.
(b) Temporarily install the pulley nut and check the rotat-
ing torque.
Rotating torque: 2.8 kg±cm (2.4 in.±Ib,0.3 N±m) or less
10. INSTALL SPRING, FLOW CONTROL VALVE, O±RING
AND PRESSURE PORT UNION
(a) Install the spring and the valve into the housing.
(b) Install a new O±ring in the groove of the pressure port
union. 9. INSTALL FLOW CONTROL SPRING SEAT
(a) Install a new O±ring in the spring seat.
(b) Insert the spring seat with the bolt hole facing out-
ward to the housing.
(c) Install and torque the pressure port union.
Torque: 700 kg±cm (51 ft±Ib, 69 N±m)(e) Using snap ring pliers, install the snap ring.
± STEERINGPower Steering (Power Steering PumpSR±41

11. INSTALL SUCTION PORT UNION
(a) Install a new O±ring to the suction port union.
(b) Install the suction port union into the housing.
(c) Install and torque the bolt.
Torque: 130 kg±cm (9 ft±Ib, 13 N±m)
12. (SV Series)
INSTALL AIR CONTROL VALVE
13. INSTALL PS PUMP PULLEY
(a) Install the woodruff key to the shaft.
(b) Install the pulley and nut to the shaft.
(c) Using SST, torque the nut.
SST 09616±30020 (For SV Series)
SST 09616±22010 (For VZV Series)
Torque: 440 kg±cm (32 ft±Ib, 43 N±m)
14. (Ex. SV Series for USA)
INSTALL END PLATE
Torque: 130 kg±cm (9 ft±lb, 13 N±m)
± STEERINGPower Steering (Power Steering Pump)SR±42

Gear Housing
REMOVAL AND INSTALLATION OF STEERING
GEAR HOUSING (SV21 Series)
Remove and install the parts as shown.
± STEERINGPower Steering (Gear Housing)SR±43

(MAIN POINTS OF REMOVAL AND
INSTALLATION)
1. DISCONNECT TIE ROD ENDS
(a) Remove the cotter pins and nuts.
(b) Using SST, disconnect the tie rod ends from the
knuckle arm.
SST 09610±55012
2. REMOVE UNIVERSAL JOINT
(a) Remove the two bolts.
(b) Place matchmarks on the universal joint and control
valve shaft.
(c) Slide the joint to the column side and disconnect the
joint from the gear housing.
(d) Remove the universal joint.
3. DISCONNECT PRESSURE AND RETURN TUBES
Using SST, disconnect the pressure and return tubes from
the gear housing.
SST 09631±22020
4. REMOVE GEAR HOUSING
(a) Remove the two bolts, two nuts and two brackets.
(b) Slide the gear housing to the RH side.
(c) Slide the gear housing to the LH side and pull it out.
± STEERINGPower Steering (Gear Housing)SR±44

REMOVAL AND INSTALLATION OF STEERING
GEAR HOUSING (SV25 Series)
Remove and instal! the parts as shown.
± STEERINGPower Steering (Gear HousingSR±45

(MAIN POINTS OF REMOVAL AND
INSTALLATION)
1. REMOVE UNIVERSAL JOINT
(a) Place matchmarks on the universal joint and
control valve shaft.
(b) Loosen the upper side of universal joint set bolt.
(c) Remove the lower side of universal joint set bolt.
(d) Pull the universal joint upward from the control valve
shaft.
2. DISCONNECT TIE ROD ENDS
(a) Remove the cotter pins and nuts.
(b) Using SST, disconnect the tie rod ends.
SST 09610±55012
4. DISCONNECT AND CONNECT PRESSURE AND
RETURN LINE
Using SST, disconnect and connect the pressure and
return line.
SST 09631±22020
Torque: 450 k9±cm (33 ft±Ib, 44 N±m)
6. REMOVE PROPELLER SHAFT
(a) Place matchmarks to the propeller shaft flange and
intermediate shaft flange.
(b) Remove the four bolts and nuts. 3. DISCONNECT SPEEDOMETER CABLE
± STEERINGPower Steering (Gear HousingSR±46