Page 18 of 116
____ ____
CHARGING SYSTEM -Alternator-
Removal
Remove bolts from alternator
Remove bolts for front stabilizer
Manually
move stabilizer down and remove
alternator
SEL627D
Disassembly
CAUTION.
Rear cover may be hard to remove because a ring
IS used to lock outer race of rear bearing To facili-
tate removal of rear cover, heat just bearing box
section with
a 200-wan soldering iron
Do not use a heat gun, as it can damage diode
assembly.
SEL628D
Rotor Slip Ring Check
1. Continuity test
Ohmmeter
SEL629D
No continuity Replace rotor
2. Insulator test
Ohmmeter
IWI
SEL630D
Continuity exists. Replace rotor.
3. Check slip ring for wear.
Slip ring minimum outer diameter.
21.6 mm (0.850 in) [HITACHI makel
22.4
mm (0.882 in) [MITSUBISHI makel
EL-I 8
Page 20 of 116
CHARGING SYSTEM -Alternator-
Ohmmeter probes
~ositive 0 Negative 8
Positive diode plate Diode terminals
Diode terminals Positive diode plate
Negative diode plate Diode terminals
Diode terminals Negative diode plate
Diodes check (Positive side)
Diodes check (Negative side)
Diode Check
Continuity
Yes
No
No
Yes
[ MlTSUBlSHl makel
Negatwe diode plate
piate
SEL767D Sub dlode
Subdiode
Attach ohmmeter's probe to each end of diode
to check for continuity.
SEL910A
Continuity is N.G. ... Replace diode assembly.
[HITACHI makel
SEL768D
Subdiode
Attach ohmmeter's probe to each end of diode
to check for continulty.
Continuity is N.G. . Replace diode assembly
EL-20
Page 22 of 116
CHARGING SYSTEM -Alternator-
Service Data and Specification
LR170-701B
Applied model
A2T48195
Nominal rating V-A
Ground wlarity
Minimum revolution undt no-load (when 14 volts IS
applied) rpm
Hot output current
Alrpm
Regulated output voltage
V
Minimum length of brush rnm (m)
Brush spring pressure
N 1% 02)
Slip ring outer diameter
mm Ion)
W8thout turbo With turbocharger
charaer models models
12-70
Negative
Less than 1.000
More than
2111,300
More than
5012,500
More than
7015,000
144-150
More than
55102171
1,471 - 3,531
1150-360.
5 29
- 12 701
More than
21
6 IO 850)
Less than 1,100
More than
21 11,300
More than
5012,500
141 147
More than
8 10311
3,040 4,217
I310
- 430,
1093- 15 17)
More than
22 4
10 8821
Page 33 of 116

HEADLAMP
0
0
Headlamp Motor Check
0 No
8 Yes
Use an ohmmeter to check for continuity in
headlamp motor circuit while rotating motor
with manual knob
CAUTION.
Prior to performing continuity test, disconnect
ground cable from battery.
Ohmmeter probe
Headlamp Continuity
Yes
No
Alqning mark for
for up posltlon
SEL652D
- Aiming Adjustment
When performing headlamp aiming adjustment, use
ail aiming machine, aiming wall screen or headlamp
tester For operating instructions of any airner, it
should be in good repair, calibrated and used ac-
cording to respective operation manuals supplied
with the unit
If any aimer is not available, aiming adjustment can
be done
as follows
For details, refer to the regulations in your own
country.
CAUTION:
a Keep all tires inflated to correct pressures.
b. Place vehicle and tester on
one and same flat
surface.
c See that there is no load in vehicle (coolant, en-
gine oil filled up to correct level and full fuel
tank) other than
the driver (or equivalent
weight placed in driver's position).
W~=l,ltO(4409I c 'L
-7
, - LO 1300 001
Of headlamps
UPper edge of Vertical centerline ahead of headlamps -x high tntenrw zone
Height of lamp centers I .- 100 141
100 (41 .-
L A
4.. I.. 100 1100 1001 loo (41 (41 / (41 (41
KLeft edge of high intensity zone
= ACCEPTABLE RANGE untt mm (in1
SEL914D
Adjust headlamps so that upper edge and left
edge
of high intensty zone are within the ac-
ceptable range as shown
in the figure above
Dotted lines in illustration show center of
headlamp.
EL-33
Page 34 of 116
FUSE
BLOCK
r
BATTERY
Ll-J
I I
BODY GROUND
SIDE MARKER IR H ridel LAMP R H BODYGROUND
FRONT COMBINATION L/Y-
LAMP R H L/OR -
@ STOP LAMP SWITCH
CLEARANCE
BODY GROUND
CLEARANCE
BODY GROUND
(L H ridel
CLEARANCE
(Engine room harness1
IWhm
-R/G-
FRONT COMBINATION
LAMP L H
b VI w 0
SIDE MARKER
LAMP L H
TAIL AN0 STOP
LAMPSENSOR
0 SFmodelr
@ GLrnodelr
@ GLLrnodelr
@ Digital type meter
@ Needle type meter
L H ride1
mm
BODYGROUND
(L H ridel
LICENSE
LAMP
REAR COMBINATION
LAMP L H
STOP
TAIL
R /G
REAR SIDE
MARKER LAMP L H
Page 36 of 116
rn r
i, m
BODY
GROUND
@
FRONT COMBINATION
LAMP R H
B- EMF G/R-
RH @
FRONT COMBINATION LAMP L H
1
s
LH @
@
BODY
GROUND
@ Digital tvPe carnb6nation meter
equnpped model
@ Needle type m combmation meter equlpped model rn r 0 In 01 0
BODYGROUND -
I I II
I 1 II I J
E%
TURN L H -0 I
REAR COMBINATION
@@ LAMP L H
IGNITION
SWITCH ON or START
Page 37 of 116
EXTERIOR LAMP
-
Item
-
Headlamp
Au, iliary driving lamp
Front combination lamp
Front side marker lamp
Rear side marker lamp
Rear cornbination lamp
1-urn signal
StopITail
Elack-up
Lictme plate lamp
Interior lamp
Spot lamp
Rear (luggage) compartment
lamp
Door step lamp
Leg room lamp
-
-Stop and Tail Lamp Sensor Check,
0 Before checking, ensure that bulbs meet Wattage (W)
65,35
55
2718 34
34
2718
2718
27
40
10
a
34
5
2
soecif ications
STOP LAMP
Stop lamp switch on
Stop lamp on good order
stop lamp removed Approx 12 volts
Approx 2volt6
voltmeter
SEL170B
TAIL LAMP
Lighting switch on
Tad lamp mgood order
Tail lamp removed ~pprox. 12 vans
. Approx 2 volts
SEL1710
- Bulb Specifications
SAE trade
number
Hi3054
-
1157
158 158
1157 1157
1073
-
-
-
-
-
-
EL-37
Page 38 of 116
III
I- I-
ILLUMINATION ILLUMINATION lllluminai~on CONTROL controt SWITCH switch1
n ILLUMINATION
COMBINATION
METER
INSTRUMENTSWITCH L H m r 0) ul 4 0
COMBINATION INSTRUMENT COMEINATION COMBINATION METER SWITCH R H GAUGE GAUGE