1984 MITSUBISHI MONTERO Workshop Manual

GENERAL DATA AND SPECIFICATIONS
Description
LO42G NJLF/H
NULFIH VNJLF/H ViULF/H VNULF/H VKULF/H
Engine
Model No.
Type
Number of cylinders
Bore
Stroke
Piston displacement
Compression ratio
Firing order
Basic ignition timing
Transmission & transfer case
Model No.
Type
Gear ratio
Transmission
Transfer case
Final ring gear ratio G54B
In-line OHC
4
9i.l mm (3.59 in.)
98.0 mm (3.86 in.)
2,555 cm3 (155.9 CID)
8.2
-3 l-3-4-2
7”BTDC + 2”
KM145 KM145
S-speed 5-speed
manual manual KM145
5-speed
manual KM146 KM145 KM146
3-speed 5-speed 3-speed
automatic manual automatic
1st 3.740 3.740, 3.740 2.745 3.740 2.745
2nd 2.136 2.136 2.136 1.543 2.136 1.543
3rd 1.360 1.360 1.360 1 .ooo 1.360 1 .OOO
4th 1 .ooo 1 .ooo 1.000 - 1 .ooo
5th 0.856 0.856 0.856 - 0.856 -
Reverse 3.578 3.578 3.578 2.214 3.578 2.214
High
Low 1 .ooo 1 .ooo 1 .ooo 1 .ooo 1 .ooo 1 .ooo
1.944 1.944 1.944 1.944 1.944 1.944
4.625 4.625 4.625 4.222 4.625 4.222
4.875* 4.875” 4.875* 4.625* 4.875” 4.625*
Clutch
Type
Chassis
Tire size
Front suspension
Type
Spring constant (Wheel position)
Rear suspension
Type
Spring constant
At load of 1 ,OOO-2,500 N
(220-551 lbs.)
At load of 4,670-8,870 N
(1,030-1,955 lbs.)
Brakes
Type Front
Rear
Power steering
Gear type
Gear ratio
Fuel tank capacity Dry single Dry single Dry single
disc & disc & disc &
diaphragm diaphragm diaphragm -
spring spring spring Dry single
disc & ‘,
diaphragm -
spring
215SR15
Wishbone compression type
22 N/mm (123 lbs./in.)
Asymmetrical semi-elliptic leaf spring
24 N/mm (134 lbs ./in.)
56 N/mm (3 14 Ibs./in.)
Disc
Drum
(Leading and trailing)
Integral type (Recirculating ball nut).
16.4
60 liters (15.9 U.S. ga.lJ13.2 Imp. gal.)
*Optional for Federal (not available in California).
17

CONVlRSlON TABLE
CAPACITY CONVERSION TABLE
SI
U.S. gal. Imperial gal. Imperial gal. U.S. gal. Imperial gal.
E-l,2 12-l/2
13
16 13-l/4
16-l/2 13-314
16-314 14
17 14-l/4
17-l/2 14-l/2
k/2 15
15-l/2
L/2 15-3 14
16-l/4
%-l/2 16-314 17
E-1,2 17-l/2
22 ::-l/4
22-l/2 18-314
z-1,2 19-l/4
19-l/2
El,2 z-l/2
25 20-3 14
25-l/2 21-l/4
z-l/2 I 21-314
z-1,2 E-l,2
28
29 ;;-;u$
30
2.5 l/4
115 l/2 318
314 518 5-3 14
z-1,4
6-l/2
314
:-l/4
l-1/2
l-3/4
l-314
2
2-l/4 6-314
6-314
7
7-l/4
7-l/2
7-3 14
i
33-l/4
3-l/2
3-314 2-l/2
2-314
3
3
i-1,4
4-l/2
4-3 /4 3-l/4
3-l/2
3-314
4 8-l/4
i-:\:
9-
9-l/4
9-l/4
9-l/2
9-314
5
S-114
S-112
5-314 4-l/4
4-l/4
:::;:
z-1,4
6-l/2
6-314
5 5-l/4
5-l/2
5-l/2 10
:i-:R
10:1/2
10-314
1 l-1/4
1 l-3/4
12
CAPACITY CONVERSION U.S. GALLONS TO I TERS Gallons 0 1 2 3 4 5 6
7 8 9
Liters
3.7854 7.5708 11.3560 15.1420 18.9270 22.7 120
41.640 45.425 49.210 52.996 56.781 60.567
79.494 83.279 87.064
90.850 94.635 98.421
117.35 121.13 124.92 128.70 132.49 136.27
155.20 158.99 162.77 166.56
170.34 174.13
193.06
196.84 200.63
204.41 208.20 211.98
230.91 234.70 238.48 242.27 246.05 249.84
268.76 272.55 276.33
280.12 283.91 287.69
306.62 3 10.40 314.19
317.97 321.76 325.55
344.47 348.26 352.04
355.83 359.61 363.40 26.4980 30.2830 34.0690
64.352 68.137 71.923
102.210 105.990 109.781
140.06 143.85 147.63
177.91 181.70 185.49
215.77 219.55 223; .34
253.62 257.41 261.19
291.48 295.26 299.05
329.33 333.12 336.90
367.18 370.97 374.76 LO 37.854
3’: 75.708 113.56
40 151.42
2 227.12 189.27
ii 302.83 264.98
90 340.69
18

CONVERSION TABLE
DIMENSION AND TEMPERATURE CONVERSION CHART
Inches
(fraction) (decimals)
l/32
l/16
3132
l/8
S/32
3116
l/32
114
9132
5116
11/32
318
13132
7116
15132 112
17132
9116
19132
518
21132
11/16
23132
314
25132
13/16
21132 718
29132
15/16
31132 l/64
3164
5164
l/64
9164
11164
13164
15164
11164
19164
21164
23164
25164
27164
29164
31164
33164
35164
31164
39164
41164
43164
45164
41164
49164
51164
53164
55164
51164
59164
61164
63164 .a15625 .3969
.03125 .7937
.046875 1.1906
.0625 1.5875
.078125 1.9844
.09375 2.3812
.109375 2.7781
.125
3.1750
.140625 3.5719
.15625 3.9687
.171875 4.3656
.1875 4.7625
.203125 5.1594
.21875 5.5562
.234375 5.9531
.25 6.3500
.265625 6.7469
.28125 7.1437
.296875 7.5406
.3125 1.9375
.328125 8.3344
.34375 8.7312
.359375 9.1281
,375 9.5250
.390625 9.9219
.40625 10.3187
.421875 10.7156
.4315 11.1125
.453125 11.5094
.46875 11.9062
.484375 12.3031
.5 12.7000
.515625 13.0969
.53125 13.4937
.546875 13.8906
.5625 14.2875
.578125 14.6844
.59315 15.0812
.609375 15.4781
,625 15.8750
.640625 16.2719
.65625 16.6687
.671875 17.0656
.6815 17.4625
.703125 17.8594
.71875 18.2562
.734375 18.6531
.75 19.0500
.765625 19.4469
.78125 19.8437
.796875 20.2406
.8125 20.6375
.828125 21.0344
.84375 21.4312
.859375 21.8281
.875 22.2250
.890625 22.6219
.90625 23.0187
.921875 23.4156
.9375 23.8125
.953125 24.2094
.96875 24.6062
.984375 25.0031 Millimeters
T - Inches to millimeters
Inches mm mm Inches “F “C
.OOOl
.0002
.0003
.0004
.0005
.0006
.0007
.0008
.0009
.OOl
.002
.003
.004
.005
.006
.007
.008
.009
.Ol
.02
.03
.04
.05
.06
.07
.08
.09
.I
.2
.3
.4
.5
.6
:;
.9
1
i
4
:
7
;
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 .00254
.00508
.00762
.01016
.01270
.01524
.01778
.02032
.02286
.0254
.0508
.0762
.1016
.1270
.1524
.1778
.2032
.2286
.254
.508
.I62
1.016
1.270
1.524
1.778
2.032
2.286
2.54
5.08
7.62
10.16
12.70
15.24
17.78
20.32
22.86
25.4
50.8
76.2
101.6
127.0
152.4
177.8
203.2
228.6
254.0
279.4
304.8
330.2
355.6
381.0
406.4
431.8
451.2
482.6
508.0
533.4
558.8
584.2
609.6
635.0
660.4
690.6 -r Millimeters to inches Fahrenheit & Celsius
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.1
0.2
0.3
0.4
::2
0.7
0.8
0.9
1
2
3
4
5
6
;
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
21
28
29
30
31
32
33
34
35
36 .000039
.000079
.000118
.000157
.000197
.000236
000276
.000315
.000354
.00039
.00079
.00118
.00157
.00197
.00236
.00276
.00315
.00354
.00394
.00787
.01181
.01575
.01969
.02362
.02756
.03150
.03543
.03937
.07874
.11811
.15748
.19685
.23622
.27559
.31496
.35433
.39370
.43307
.47244
.51181
.55118
.59055
.62992
.66929
.70866
.74803
.78740
.82617
.86614
.90551
.94488
.98425
1.02362
1.06299
1.10236
1.14173
1.18110
1.22047
1.25984
1.29921
1.33858
1.37795
1.41732 -20
-15
-10
-5
I
f
:
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
205
210
212
215
220
225
230
235
240
245
250
255
260
265 -28.9
-26.1
-23.3
-20.6
-17.8
-17.2
-16.7
-16.1
-15.6
-15.0
-12.2
-9.4
-6.7
-3.9
-1.1
1.7
4.4
1.2
10.0
12.8
15.6
18.3
21.1
23.9
26.1
29.4
32.2
35.0
37.8
40.6
43.3
46.1
48.9
51.7
54.4
57.2
60.0
62.8
65.6
68.3
71.1
73.9
16.7
79.4
82.2
85.0
87.8
90.6
93.3
96.1
98.9
100.0
101.7
104.4
107.2
110.0
112.8
115.6
118.3
121.1
123.9
126.6
129.4 “C
-30
-28
-26
-24
-22
-20
-18
-16
-14
-12
-10
1;
-4
-2
0
:
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
fi
66
68
70
ii
85
90
95
100
105
110
115
120
125
130 “F
-22
-18.4
-14.8
-11.2
-7.6
-4
-0.4
3.2
5.8
10.4
14
11.6
21.2
24.8
28.4
32
35.6
39.2
42.8
46.4
50
53.6
57.2
60.8
64.4
68
71.6
75.2
78.8
82.4
86
89.6
93.2
96.8
100.4
104
107.6
112.2
114.8
118.4
122
125.6
129.2
132.8
136.4
140
143.6
147.2
150.8
154.4
158
167
176
185
194
203
212
221
230
239
248
257
266 19

u t CON
ENGLISH AND SI METRIC MEASURE
Cubic Centimeters to Inches:
When changing cubic centimeters to cubic inc
multiply cubic centimeters times .06 1 to obtain c
inches, (C.C. x .061 = Cubic Inches).
Cubic Inches to Centimeters:
When changing cubic inches to cubic centime
multiply cubic inches times 16.39 ,to obtain c
centimeters, (Cubic Inches x 16.39 = C.C.).
Liters to Cubic Inches:
When changing liters to cubic inches, multiply !
times 61.02 to obtain cubic inches,, (Liters x 61.
.
Cubic Inches).
Cubic Inches to Liters:
When changing cubic inches to liters, multiply c
inches times -01639 to obtain liters, (Cubic Inch
.O 1639 = Liters).
Cubic Centimeters to Liters:
.
When changing cubic centimeters to liters, divid
1,000 simply by moving. the decimal point
1
figures to the left.
Liters to Cubic Centimeters:
When changing liters to cubic centimeters, move
decimal point three figures to the right.
Miles‘to Kilometers:
When changing miles to kilometers, multiply I
times 1.609 to obtain kilometers, (Miles
x 1.6~
Kilometers).
Kilometers to Miles:
’
When changing kilometers to miles, multiply
meters times .6214 to obtain miles, (Kilometc
.6214 = Miles). 20
; xl1 es,
oic
:te
:dl 5
Jic
Ii 51
I
1 ers
!.= I.1
bit
162 SX
by
ree
:he
les
I=
ki
: s lo-
ix
Pounds to Kilograms:
When changing pounds to kilograms, multiply pounds
times .4536 to obtain kilograms, (Pounds x .4536 =
Kilograms).
Kilograms to Pounds:
When changing kilograms to pounds, multiply kilo-
grams times 2.2046 to obtain pounds, (Kilograms
x
2.2046 = Pounds).
Pounds to Newtons:
When changing pounds to newtons, multiply pounds
times 4.4482 to obtain newtons, (Pounds x 4.4482 =
Newtons)
Newtons to Pounds:
When changing newtons to pounds, multiply newtons
times .2248 to obtain pounds, (Newtons x’ .2248 =
Pounds).
Foot-pounds to Newton-meters:
When changing foot-pounds to newton-meters,
multiply foot-pound times 1.3558 to newton-meters,
(Foot-pound x 1.3558 = Newton-meters).
Newton-meters to Foot-pounds:
When changing newton-meters, to foot-pounds,
multiply newton-meters times .7376 to. foot-pounds,
(Newton-meters x .7376 = Foot-pounds).
Pounds Per Square Inch(psi) to Kilopascals:
When changing pounds per square inch(psi) to kilo-
pascals, multiply pounds per square inch times 6.895
to kilopascals, (Pounds Per Square Inch(psi) x 6.895
= Kilopascals.).
Kolopascals to Pounds Per Square Inch(psi):
When changing kilopascals to pounds per square
inch(psi), multiply kilopascals times .1450 to pounds
per. square inch(psi), (Kilopascals x .1450 = Pounds
Per Square Inch(psi)).

TIGHTENING TORQUE 13 c
Description Torque Nm (ft. lbs.) Remarks
Thread for general purposes
(size x pitch) (mm)
6x 1.0
8 x 1.25
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 1.5
Taper thread for pipes (size)
PT l/8
PT l/4
PT 318
Taper thread for dry sealed pipes
(size)
NPTF l/16
NPTF l/8
NPTF l/4 Head mark @
3.0 to 3.9
7.9 to 12
16 to 23
29 to 43
48 to 70
67 to 100
100 to 150
150 to 190
200 to 260
260 to 320 (2.2 to 2.9)
(5.8 to 8.7)
(12 to 17)
(21 to 32)
(35 to 52)
(51 to 77)
(74 to 110)
(110 to 140)
(150 to 190)
(190 to 240) Head mark @
4.9 to 7.8
13 to 19
27 to 39
47 to 72
77 to 110
130 to 160
180 to 230
160 to 320
340 to 430
420 to 550 (3.6 to 5.8)
(9.4 to 14)
(20 to 29)
(35 to 53)
(57 to 85)
(90 to 120)
(130 to 170)
(190 to 240)
(250 to 320)
(310 to 410)
7.9 to 12
16 to. 19
19 to 30
34 to 45
39 to 54
58 to 73 gt’“l”4:’
(14 t”, 22)
(25 to 33)
(29 to 40)
(43 to 54) Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron
4.9 to 7.8
7.9 to 12
7.9 to 12
16 to 19
19 to 30
34 to 45 (14 to 22)
(25 to 33) Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron
21