. . c-, :
Service Manual
MONTERO
1984
FOREWORD
This Sk-vice Manual has been prepared with the latest
service information available at the time of publi-
cation. It is subdivided into various group categories
-and each section contains diagnosis, disassembly,
repair, and installation procedures along with com-
plete specifications and tightening references. Use of
this manual will aid in properly performing any
servicing necessary to maintain or restore the high
levels of performance and reliability designed into
these outstanding vehicles.
WE SUPPORT l VOLUNTARY TECHNICIAN
CERTIFICATION
THROUGH
.&tsubishi Motors Corporation reserves the right to make changes in
Zesign or to make additions to or improvements in its products without
mposing any obligations upon itself to install them on its products
.reviously manufactured. Introduction . , . .,......,..........
0 Lubrication and Maintenance . . . . . . . . .
2
3
5
6 Front Suspension ..................
RearAxle:. ......................
Brakes - Service and Parking .........
Clutch ..........................
7
8 Cooling ...........................
Electrical System ..................
9
11 Engine ...........................
Exhaust System .....................
13 Body and Frame Alignment . . . . . . . . . .
14 Fuel System . , . . . . . . . . . . .,. . . . . . . . .
16 Propeller Shaft and Universal Joints . . .,.
17 Rear Suspension . . . . . . . . . . . . . . . . . . .
19 Steering - Power . . . . . . . . . . . . . . ., . . .
21 Manual
Transmission - Automatic .,........
22 Wheels and Tires. . . , . . . , , . . . . . . . . . .
23 Body and Sheet Metal , . . . . . . . . . . . . .
24 Heaters and Air-conditioning . . . . . . . . .
25 Emission Control Systems . . . . . . . . . . .
GROUP INDEX Alphabetical Index
0 1983 Mitsubishi Motors Corporation Printed in Japan
INTRODUCTION ..
i Section
title
I
: VICE-DRIVE SHAFT
i
This publication contains the
essential removal,
I
installation, adjustment and maintenance procedures
for servicing all Body Styles. This information is cur-
rent as of time of publication.
I
INDEX
i
The preceding page contains a table of contents
which lists the group number, group title /and symbol
of each group. The symbol is also located at the left
or right top of each page.
1
GROUP INDEX
I
The first page in each group has an index to the sub-
jects included in that group.
I.
PAGE NUMBERS
i
All page numbers consist of two sets of digits sepa-
rated by a dash. The digits preceding the dash identi-
fy the number of the group. The digits/following the
dash represent the consecutive page number :within
the group. The page numbers can be found on the
lower left or right of each page.
1
I
TEXT
i
1. This manual contains essential procedures for
removal, disassembly, inspection, reassembly and
installation. For reassembly a& installation,
L reverse the order of disassembli and removal
procedures respectively, paying attention to the
key points.
ILLUSTRATIONS 1
illustration is given in (
pertinent text for reference.
Symbol
I . 2-47 I
I G---J
Page
number
DEijINITION OF TERMS
Standard Dimensions or Values .
Design dimensions or values or finished dimensions
after adjustment of part.
Service Limit
The allowable limitation’of wear, bends, deformation
or other damage which restricts the use of parts due
to poor performance or insufficient strength.
I
Repair Limit
The limitation of wear, deterioration or functional
decline of parts at which correction or adjustment is I
required to maintain their performance in use.
1
SPECIAL TOOLS
Some of the special tools which appear in this
Manual I
are either not available in the United States, or have
,
been modified or replaced. If the tool pictured on 1
the “Special Tools” page at the beginning of each
section has an “*“, it has been modified or replaced.
i
Refer to the Mitsubishi Motors special tool catalog, i
MSSP-3ETC, check the numerical index and refer !
to the indicated page number for illustration, de- I
scription and application. If it is not listed in the
numerical ‘index,, :I
refer to the replacemen t/inter- ,
change list for an illustration and description of:
the new tool.
If the pictured tool has a “D”, it has been deleted, ;
and is not available in the U.S.-
i
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