m
c
n
to
l
l
I
g
iF
0
1
To
side
marker
lamp
L
H
2
To
headlamp
L
H
3
To
horn
L
H
4
To
front
combination
lamp
L
H
5
To
cooler
co
pressor
Air
Con
models
6
To
oil
pressure
switch
7
To
condenser
8
To
horn
R
H
9
To
front
combination
la
t11p
R
H
10
To
side
marker
lamp
R
H
11
To
headlamp
R
H
12
To
body
earth
13
To
fusible
link
14
To
inhibitor
relay
AfT
model
15
To
aut6
choke
relay
16
To
ignition
coil
17
To
condenser
18
To
washer
motor
19
To
engine
harness
No
2
@
20
To
alternator
21
To
starting
motor
22
To
throttle
opener
solenoid
Except
FU
models
23
To
fuel
cut
solenoid
Except
FU
models
24
To
throttle
switch
FU
models
25
To
fuel
cut
solenoid
FU
models
26
To
auto
choke
27
To
VC
cut
solenoid
M
T
and
Calif
AfT
models
28
To
distributor
29
To
thermal
transmitter
30
To
body
harness
31
To
low
pressure
switcn
Air
Con
models
32
To
rear
window
washer
motor
33
To
FICO
solenoid
Air
Con
models
34
To
room
lamp
harness
35
To
cooling
unit
Air
C
on
models
36
To
heater
motor
37
To
engine
revolution
switch
FU
models
38
To
rear
wiper
switch
39
To
wiper
motor
40
To
brake
level
switch
41
To
belt
timer
42
To
horn
relay
43
To
stop
lamp
switch
44
To
kickdown
switch
AfT
model
45
To
hazard
flasher
unit
46
To
turn
signal
flasher
unit
47
To
ignition
switch
48
To
steering
lock
49
To
wiper
switch
50
To
turn
signal
and
hC
rn
switch
51
To
lighting
switch
5i
To
hazard
switch
53
To
belt
switch
54
To
door
switch
L
H
55
To
hand
brake
switch
56
To
automatic
transmission
control
indicator
AfT
models
57
To
instrument
harness
58
To
check
connector
I
0
i
a
z
Z
G
z
tIl
tIl
a
Z
Il
I
to
o
Co
m
16
n
n
OJ
1
3
ILLUMINATION
CONTROL
UNIT
Body
Electrical
System
8
GY
GW
AIMING
ADJUSTMENT
To
adjust
vertical
aim
use
adjusting
screw
on
upper
side
of
headlamp
and
to
adjust
horizontal
ailn
use
adjusting
screw
on
side
of
headlamp
BE1200
Fig
BE
I3
Illumination
Control
Unit
1
Vertical
adjustment
2
Horizontal
adjustment
BE1210
Fig
BE
14
Aiming
Ad
iusting
Screws
Note
Before
makiiIg
headlamp
aim
ing
adjustment
observe
the
follow
ing
instructions
a
Keep
all
tires
inflated
to
correct
pressures
b
Place
car
and
tester
on
one
and
BE
11
same
flat
surface
c
See
that
there
is
no
load
in
car
coolant
engine
oil
fIlled
up
to
correct
level
and
full
fuel
tank
other
than
the
driver
or
equivalent
weight
placed
in
driver
s
position
d
For
details
refer
to
SAE
J599d
When
performing
headlamp
aiming
adjustment
use
an
aiming
machine
aiming
wall
screen
or
headlamp
tester
For
operating
instructions
of
any
almer
it
should
be
in
good
repair
calibrated
and
used
accordi
g
to
respective
operation
manuals
supplied
with
the
unit
If
any
aimer
is
not
available
aiming
adjustment
can
be
done
as
follqws
Turn
headlamp
low
beam
on
H
Horizontal
center
line
of
headlamps
BE297D
Fig
BE
I5
Aiming
Adjustment
Unit
mm
in
Note
a
Adjust
headlamps
so
that
upper
edge
of
hot
spot
is
equal
in
height
to
headlamp
height
and
left
edge
of
hot
spot
is
equal
in
height
to
each
center
line
of
headlamps
b
Dotted
lines
in
illustration
show
center
of
headlamp
Body
Electrical
System
INSPECTION
4
Installation
is
in
the
reverse
order
of
removal
Test
continuity
through
door
switch
with
a
test
lamp
or
ohmmeter
When
plunger
is
pressed
into
switch
assembly
door
switch
contacts
are
open
Contacts
are
closed
when
plung
er
is
projected
METERS
AND
GAUGES
3
Remove
steering
column
cover
4
Remove
cluster
lid
A
referring
to
Instrument
Panel
Section
BF
for
reqlOval
and
installation
5
Remove
retaining
screws
6
Disconnect
speedometer
cable
by
pushing
and
turning
connector
cap
counterclockwise
7
Disconnect
lead
wire
terminals
for
multi
pole
connector
and
tachome
ter
if
so
equipped
8
Install
combination
meter
in
the
reverse
order
of
removal
CAUTION
Before
starting
to
work
on
any
part
of
electrical
sYstem
disconnect
battery
ground
cable
COMBINATION
METER
Note
Be
careful
not
to
damage
print
ed
circuit
I
Disconnect
battery
ground
cable
2
Remove
steering
wheel
CD
Cl
B
i
lJ
Q
@
8
0
I
0
w
@
@
I
Q
a
d
Q
Q
J
Q
2
Cl
0
a
w
Q
3
j
J
Z
t
0
J
W
C
I
0
9
J
CI
C
CI
J
0
I
Q
a
Cl
w
z
J
w
Z
a
c
o
0
3
S2
J1
J2
a
a
l
gO
C
4
l
w
I
EO
l
c
zO
zO
1
Cl
CjU
z
3
Q
Q
w
c
ffi
ffi
to
J
C
U
en
a
C
a
w
i
r
@
p
g10
l
0
U
lJ
v
v
zO
8
7
12
11
10
Q
o
I
Fig
BE
20
Combination
Meter
1
Water
temperature
gauge
2
Speedometer
3
Turn
signal
pilot
lamp
4
Fuel
level
gauge
5
High
beam
pilot
lamp
6
Oil
pressure
warning
lamp
7
Charge
warning
lamp
8
Illumination
lamp
9
Turn
signal
pilot
lamp
10
To
speedometer
cable
11
Illumination
lamp
12
Illumination
lamp
13
Charge
warning
lamp
14
Oil
pressure
warning
lamp
15
Illumination
lamp
16
High
beam
pilot
lamp
12
1
11
00
o
100
6
gO
80
0
7
2
o
3
o
04
Os
o
6
U
4
u
6
BE125D
BE13
CHARGE
WARNING
SYSTEM
Refer
to
Section
EE
BRAKE
WARNING
SYSTEM
REPLACEMENT
Hand
brake
switch
I
Disconnect
battery
ground
cable
2
Remove
console
box
if
equipped
3
Disconnect
hand
brake
switch
lead
wire
at
connector
4
Remove
switch
from
switch
bracket
by
pulling
it
5
Install
new
switch
in
the
reverse
order
of
removal
BE
177C
Fig
BE
23
Hand
Brake
Switch
Brake
fluid
level
switch
Brake
fluid
level
switch
is
buiit
into
brake
master
cylinder
cap
The
cap
can
be
easily
removed
by
twisting
it
after
disconnecting
lead
wire
terminals
Then
replace
it
OIL
PRESSURE
WARNING
SYSTEM
REPLACEMENT
011
pressure
switch
To
replace
oil
pressure
switch
dis
Body
Electrical
System
WARNING
SYSTEM
connect
lead
wire
from
switch
termi
nal
and
unscrew
switch
Oil
pressureswltch
BE247
Fig
BE
24
Oil
Pres5ure
Switch
@
SEAT
BELT
WARNING
TIMER
8
SEAT
BELT
J
WARNING
LIGHT
REMOVAL
AND
INSTALLATION
Warning
buzzer
Disconnect
battery
ground
cable
2
Remove
instrument
lower
cover
and
cluster
lid
B
compartment
3
Disconnect
buzzer
wire
con
nector
4
Remove
screws
retaining
buzzer
assembly
and
then
take
out
buzzer
assembly
5
Installation
is
in
the
reverse
order
of
removal
BE15
SEAT
BELT
WARNING
SYSTEM
DESCRIPTION
This
system
consists
of
an
ignition
switch
a
timer
unit
a
warning
light
a
driver
s
seat
belt
switch
and
a
warning
buzzer
and
is
designed
to
remind
the
driver
to
buckle
his
seat
belt
When
the
ignition
switch
is
turned
to
the
ON
position
the
warning
light
comes
on
and
remains
on
for
4
to
8
seconds
At
the
same
time
the
warning
buzzer
sounds
for
4
to
8
seconds
intermittently
if
the
driver
s
seal
b
lt
is
not
fastened
properly
The
buzzer
is
also
used
as
a
theft
warning
buzzer
and
back
up
warning
buzzer
only
for
5
speed
manual
transmission
model
2
3
BUZZER
SEAT
BELT
SWITCH
l
BE1270
Fig
BE
25
Seat
Belt
Warning
System
11
BE128D
Fig
BE
26
Warning
Buzzer
cIo
CD
m
t
tl
3
Cl
4
Ii
ii
C
l
I
i
I
ll
g
toom
a
ll
CALIFORNIA
ANO
BATTERY
FU
MOOELS
R
G
ff
w
G
M
wr
N
Q
WR
ALTERNATOR
ANO
IC
NON
cALIFOR
IA
VOLTAGE
REGULATOR
ANO
CANAOA
MO
S
I
fh
WR
B
i
W
i
C
@
J
W
l
9
i
j
@
Q
B
LB
OIL
PRESSURE
SWITCH
0
I
I
l
lOCI
OfflACC
OH
SI
Ys
j
D
01
mQ
IS
i
I
l
I
s
II
10
J
J
SWITCH
IGNITION
iji
BY
wr
1
I
1
IW
BRAKE
FLUIO
LEVEL
SWITCH
Ot
o
BJ
JO
0
Y
l
I
AUTO
cHOKE
RELAY
V
I
r
I
MAIN
HARNESS
FUSE
BLOCK
0
0
lOA
cr
L
lOA
cr
G
1
r
L
BL
HANO
BRAKE
SWITCH
G
J
i
INSTRUMENT
HARN
ESS
fG
YG
10
OMB
N
AT
qN
ETER
o
BRAKE
0
WARNING
LAMP
100
G
O
00
3
YB
f
G
WR
J
I
0
1
Fo
o
e
i
1
z
YB
OIL
PRESSURE
WARNING
LAMP
J
lI
a
Ill
z
11
1
III
Z
G
Ill
11
1
Ut
0
iUt
Ill
alii
11
1
I
a
i
l
i
Ill
Z
i
a
X
OJ
o
Cl
m
CD
o
CIl
l
3
Body
Electrical
Sy
tem
Oil
pr
re
charg
and
brake
warillng
Condition
Lamp
does
not
glow
when
ignition
switch
is
turned
ON
with
out
running
engine
Door
and
charge
warning
lamps
do
not
go
out
when
engine
is
started
Charge
waming
amp
Lamp
does
not
go
out
when
engine
is
started
Oil
pressure
warning
lamp
Lamp
does
not
light
when
ignition
switch
is
set
to
ON
Lamp
does
not
go
out
while
engine
is
being
operated
Brake
warning
lamp
Lamp
does
not
go
out
Door
warning
lamp
Lamp
does
not
glow
with
door
opened
and
engine
running
Probable
cause
Burnt
bulb
or
loo
ebulb
Loose
or
poor
connection
Faully
bulb
check
relay
or
alternator
Faully
charging
system
Faully
oil
pressure
switch
or
loose
switch
terminal
connection
When
lead
wire
connected
to
switch
is
grounded
warning
lamp
lights
Lack
of
engine
oil
Oil
pressure
too
low
Faully
oil
pressure
switch
Faulty
hand
brake
switch
When
hand
brake
lever
is
released
Faully
brake
fluid
level
switch
When
brake
fluid
level
is
normal
Faully
door
switch
BE
46
Corrective
action
Replace
bulb
or
correct
Correct
connector
terminal
contacts
Correct
adjust
or
replace
Inspect
charging
system
Replace
or
correct
connection
Check
oil
level
and
add
oil
as
required
Inspect
engine
oil
pressure
system
Replace
Replace
Replace
Replace
DATSUN
210
Model
8310
Series
SECTIONAC
AIR
CONDITIONING
CONTENTS
DESCRIPTION
OUTLINE
OF
AIR
CONDITIONER
REFRIGERATION
SYSTEM
AIR
FLOW
VACUUM
SYSTEM
ELECTRICAL
CIRCUIT
GENERAL
SERVICE
REFRIGERANT
R
12
COMPRESSOR
OIL
MAINTENANCE
GENERAL
SERVICE
INSTRUCTIONS
SAFETY
PRECAUTIONS
EVACUATING
AND
CHARGING
SYSTEM
CHECKI
NG
FOR
LEAKS
REFRIGERANT
LEVEL
CHECK
COMPRESSOR
OIL
LEVEL
OHECK
PERFORMANCE
TEST
REFRIGERANT
LEAKS
SERVICE
PROCEDURES
FAST
IDLE
ACTUATOR
IDL
E
PULLEY
AND
COMPRESSOR
DRIVE
BELT
COMPR
ESSOR
CONDENSER
RECEIV
ER
DRIER
REFRIGERANT
LINES
I
COOLING
UNIT
EXPANSION
VALVE
THERMOSTAT
MAIN
RELAY
HEATER
UNIT
WATER
COCK
AC
2
AC
2
AC
3
AC
5
AC
6
AC
7
AC
9
AC
9
AC
9
AC
9
AC
9
AC
9
AC
1
AC14
AC15
AC
17
AC17
AC17
AC18
AC1B
AC19
AC19
AC
20
AC
20
AC
21
ACc21
AC
22
AC
22
AC
23
AC
23
AC
23
BLOWER
MOTOR
RESISTOR
AIR
CONDITIONER
CONTROL
FAN
SWITCH
MICROSWITCH
LOW
PRESSURE
SWITCH
MAGNET
VALVE
FUSE
REPLACEMENT
VACUUM
HOSE
DIAGRAM
WIRING
DIAGRAM
COMPRESSOR
MODEL
SC206
PRELIMINARY
CLEANING
COMPRESSOR
CLUTCH
SHAFT
SEAL
CYLINDER
HEAD
AND
VALVE
PLATE
DISCHARGE
AND
sU
CTiON
CONNECTORS
TROUBLE
DIAGNOSES
AND
CORRECTIONS
AIR
CONDITIONER
DIAGNOSES
BLOWER
MOTOR
DIAGNOSES
COMPRESSOR
DIAGNOSES
COMPRESSOR
CLUTCH
DIAGNOSES
VACUUM
SYSTEM
DIAGNOSES
PERFORMANCE
TEST
DIAGNOSES
PERFORMANCE
CHART
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
INSPECTION
AND
ADJUSTMENT
TIGHTENING
TORQUE
SPECIAL
SERVICE
TOOLS
AC
23
AC
23
AC
23
AC
23
AC23
AC
24
AC
24
AC24
AC
24
AC
25
AC
26
AC
27
AC
27
AC
28
AC30
AC30
AC32
AC
32
AC
33
AC34
AC35
AC36
AC37
AC
41
AC
42
AC
42
AC
42
AC
43
AC
44
REFRIGERANT
R
12
The
refrigerant
used
in
the
air
conditioner
is
generally
called
Re
frigerant
12
R
12
No
other
refrig
erant
than
the
above
refrigerant
should
be
used
Note
Exercise
care
when
handling
re
frigerant
as
it
is
stored
under
high
pressure
COMPRESSOR
OIL
The
SUNISO
5GS
refrig
ration
lubricant
should
be
used
to
assure
the
successful
compressor
operation
Use
of
oils
other
than
recommended
or
mixing
of
the
oil
with
other
oils
would
cause
chemical
reaction
or
lead
to
lowered
viscosity
or
deficient
lubrica
tion
The
oil
absorbs
moisture
as
it
con
tacts
the
air
This
points
out
the
need
for
care
not
to
expose
it
to
atmos
phere
for
an
extended
period
of
time
MAINTENANCE
The
following
checks
and
main
tenance
are
especially
important
to
the
air
conditioner
I
Check
refrigerant
level
2
Check
refrigerant
leaks
3
Check
compressor
drive
belt
for
proper
deflection
4
Even
in
the
off
season
turn
the
compressor
for
10
minutes
at
least
once
a
month
by
running
the
engine
at
1
500
rpm
GENERAL
SERVICE
INSTRUCTIONS
If
dirt
water
or
air
enters
the
air
conditioner
system
it
will
be
seriously
affected
Be
sure
to
observe
the
following
I
Always
keep
the
working
place
clean
and
dry
and
free
from
dirt
and
Air
Conditioning
GENERAL
SERVICE
dust
Wipe
water
off
from
the
line
fittings
with
a
clean
cloth
before
dis
connecting
2
Have
all
necessary
tools
in
prepar
ation
beforehand
and
have
tools
clean
and
dry
3
Handling
plug
when
the
system
line
is
disconnected
4
Handling
compressor
oil
For
details
refer
to
each
descrip
tion
in
this
manual
SAFETY
PRECAUTIONS
WARNING
1
Since
direct
contact
of
the
liquid
refrigerant
with
your
skin
will
cause
frostbite
always
be
carelul
when
handling
the
refrigerant
Always
wear
goggles
to
protect
your
eyes
when
working
around
the
system
2
The
refrigerant
service
container
has
a
safe
strength
However
if
handled
incorrectly
it
will
ex
plode
Therelore
always
follow
the
instructions
On
the
label
In
particular
never
store
it
in
a
hot
location
above
520e
1260F
or
drop
it
from
a
high
height
3
The
refrigerant
gas
is
odorless
and
colorless
and
breathing
may
become
difficult
due
to
the
lack
of
oxygen
Since
the
relrigerant
gas
is
heavier
than
air
and
will
lay
close
to
the
floor
be
espe
cially
careful
when
handling
it
in
small
confined
spaces
4
The
refrigerant
itself
is
nonflam
mable
However
a
toxic
gas
phosgene
gas
is
produced
when
it
contacu
fire
and
special
care
is
therefore
required
when
check
ing
for
leaks
in
the
system
with
a
halide
torch
5
Do
not
steam
clean
On
the
sys
tem
especially
condenser
since
excessively
high
pressure
will
build
up
in
the
system
resulting
in
explosion
of
the
system
The
above
precautions
are
essen
tial
in
handling
of
Refrigerant
12
and
their
strict
observation
AC
9
requires
sufficient
training
Therefore
it
is
of
first
impor
tance
that
any
other
personnel
than
a
well
trained
serviceman
should
not
be
allowed
to
handle
the
refrigerant
EVACUATING
AND
CHARGING
SYSTEM
During
servicing
use
caution
to
keep
air
from
getting
into
refrigerant
When
air
enters
the
system
all
refriger
ant
must
be
evacuated
from
system
prior
to
charging
new
refrigerant
Air
in
refrigerant
has
the
following
delete
rious
effects
1
Since
the
condensation
tempera
ture
of
the
air
is
extremely
low
the
air
will
not
be
condensed
when
refrigerant
gas
is
condensed
in
the
condenser
and
the
air
will
thus
remain
in
gaseous
fonn
Consequently
the
effective
thermal
transmission
area
of
condenser
for
refrigerant
gas
will
be
reduced
and
refrigerant
gas
to
be
condensed
will
be
reduced
The
pressure
rise
will
become
proportional
to
the
volume
of
the
air
in
system
2
When
air
and
refrigerant
are
r
tixed
in
system
a
chemical
reaction
will
be
produced
and
hydrochloric
acid
which
will
adversely
affect
the
aluminum
copper
iron
and
other
materials
in
system
may
be
generated
HANDLING
MANIFOLD
GAUGE
The
pressure
at
the
high
and
low
sides
of
system
should
be
measured
when
evacuating
and
charging
refrig
erant
and
when
diagnosing
trouble
in
the
system
The
manifold
gauge
is
used
for
these
purposes
A
manifold
gauge
has
two
pressure
gauges
a
low
pressure
gauge
and
a
high
pressure
gauge
These
gauges
are
connected
to
the
high
and
low
side
service
valves
of
system
through
flexible
charging
hoses
The
construction
of
manifold
gauge
is