Downloaded from www.Manualslib.com manuals search engine AIR INJECTION REACTOR (AIR)
KEY TO HR. SYSTEM CJ F1LTEREDAIR
.... ~!~:~~A:~~~~I:E ~ TREATED EXHAUST ~(TOUMOS'HERE THMOUGHHHAlIST'II'E)
OPERATION: The Air Injection Reactor system,
(used on vehicles not equipped with
CCS) is de
signed to reduce air pollution by oxidizing (burning)
the hydrocarbons and carbon monoxide after they
45
leave the combustion chamber. A positive displace
ment air pump, driven by the engine, compresses
filtered air which
is injected at the exhaust port of
each cylinder. This air mixes with the exhaust gases
and promotes further oxidation of both hydro
carbons and carbon monoxide. The
AIR system also
includes a specially calibrated carburetor and dis
tributor.
MAINTENANCE: Complete effectiveness of this
system
is dependent on the engine idle speed,
ignition timing and
dwell being set according
to specifications as indicated on a label under
the hood. These adjustments should be
checked at the first oil change (4 months or
6,000 miles, whichever comes first). Subse
quent checks should be made at 12 months or
12,000 mile intervals, whichever comes first.
These adjustments are
also included as part of
the
quality tune-up recommended at the same
intervals. In addition, all hoses and fittings
should be inspected to make sure they are
properly connected, and the drive belt in
spected for wear
and tension on the 12 month
or
12,000 mile schedule.
Downloaded from www.Manualslib.com manuals search engine NOTE: If this cap requires a re
placement, only· a cap with these
same features should be used. Fail
ure to use the correct cap can re
sult in a serious malfunction of the
system. Correct replacement caps
may
be obtained from your Au
thorized Chevrolet Dealer.
Engine Oil
Recommendations
Use only engine oil which meets
oil quality standard GM 6041-M.
High quality oils which are in
tended for service
MS and pass car
makers' tests are
of this quality.
The oil change interval (see para
graph entitled
"Engine Oil Change
Interval") and the new vehicle
warranty are based on the use of
oils that meet these requirements.
NOTE: Non-detergent and other
low quality oils are specifically not
recommended. The use of proper
engine oils and oil change intervals are
your best assurance of contin
ued reliability and performance
from your Camaro engine.
Checking Oil Level
The engine oil should be main
tained at proper level. The best
time to check it
is before operating
the engine or as
the last step in a
fuel stop. This will allow the oil ac
cumulation in the engine to drain
back in the crankcase .
To check
the evel, remove the oil gauge rod
(dip stick), wipe it clean and rein
sert it firmly for an accurate read
ing. The oil gauge rod
is marked
"FULL" and "ADD." The oil level
should be maintained in the safety
margin, neither going above the
"FULL" line nor below the "ADD"
line. Reseat the gauge firmly after
taking the reading.
NOTE: The oil gauge rod is also
marked
"Use GM 6041-M Quality
MS Oil" as a reminder to use only
52
high quality oils as prescribed
under "Engine Oil Recommenda
tions."
Supplemental Engine Oil
Additives
The regular use of supplemental
additives
is specifically not recom
mended and will increase operat
ing costs. However, in cases of spe
cific problems which may arise
under certain conditions, additive
supplements are available that can
effectively and economically solve
these problems without causing
other difficulties.
For example, if
higher detergency
is required to re
duce varnish and sludge deposits
resulting from some unusual opera
tional difficulty, a thoroughly tested
and approved concentrate -
"En
gine Oil Supplement"-is available
at your Chevrolet dealer.
It is sug
gested that, in the event of
an oper
ational problem, you consult your
dealer for advice.
Downloaded from www.Manualslib.com manuals search engine Engine Oil Change Interval
Change oil each 4 months. If
more than 6,000 miles are driven
in a 4-month period, change oil
each
6,000 miles.
In certain types of service in
cluding:
• operation under dusty condi
tions,
• trailer pulling,
• extensive idling, or
• short trip operation at freezing
temperatures (engine not
thor
oughly warmed up),
the oil change interval should not
exceed 2 months, or
3,000 miles,
whichever occurs
first. Operation
in dust storms may require an im
mediate change of oil. See your
Chevrolet dealer for advice on the
frequency of oil and filter changes under
unusual driving conditions.
The above recommendations
apply to the first change
as well as
subsequent oil changes. The oil
change interval for your Camaro
engine
is based on the use of oils
that
meet. the requirements indi
cated in the section on "Engine Oil
Recommendations." Oil change in
tervals longer than those listed
above will result in serious
reduc
tion in engine life and may affect
Chevrolet's obligation under the
provisions of the
New Vehicle War
ranty.
A high quality
MS oil meeting
General Motors Standard GM
6041-M was installed in your en
gine at the factory. It is not neces
sary to change this factory-installed
oil prior to the recommended
nor
mal change period. However, the
oil level should
be checked more
frequently during the break-in pe
riod since somewhat higher oil con-
53
sumption is normal until the piston
rings become seated.
Manifold Heat
Control Valve
Every 6,000 miles or 4 months,
check heat control valve for free
dom of operation.
If shaft is stick
ing free it up with GM Manifold
Heat Control Solvent or its equiva
lent.
Engine
Oil Filter
Replacement
The engine oil filter should be
replaced at the first oil change and
every second oil change thereafter.
This recommendation
is based on
the use of engine oils that meet the
requirements indicated in the
sec
tion on "Engine Oil Recommenda
tions," and the use of a quality oil
filter. AC
Oil Filters provide maxi
mum engine protection.
Downloaded from www.Manualslib.com manuals search engine Recommended Viscosity
The following chart will serve as
a guide for selecting the proper oil
viscosity. The
proper viscosity helps assure
good cold and hot starting by re
ducing friction and thus increasing
cranking speed.
OSITY NUMBER
-20 0 20 60 0
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE. OF.
NOTE: SAE 5W-20 oils are not recommended for sustained high-speed
driving.
SAE 30 oils may be used at temperatures above 40°F.
Engine Tune-Up, Emission
Control and Electrical
System Checks
Fuel and electrical systems are
subject to wear and contamination
and require periodic cleaning and
adjustments to maintain maximum economy
and performance. Proper
adjustment of carburetor idle
speed, engine timing and dwell, and
operation of the Positive Crankcase
Ventilation Valve
(PCV) are im
portant to control hydrocarbon
and
CO emissions within govern-
54
ment legislated levels. These ad
justments should be made at the
first oil change
(4 months or 6,000
miles, whichever occurs first). The
above fuel and electrical system
checks also are included in engine
tune-ups which are recommended
at one year or 12,000-mile inter
vals.
Air Injection Reactor (A.I.R.)
The Air Injection Reactor sys
tem should have the A.I.R. pump
drive belt inspected for wear and
tension every 12 months or
12,000
miles, whichever occurs first.
Positive Crankcase
Ventilation
Valve
Replacement
Crankcase vapors and other im
purities can cause malfunction of
Downloaded from www.Manualslib.com manuals search engine the crankcase ventilation valve.
Regular replacement of the PCV
Valve
is recommended at 24-month
or
24,000-mile intervals.
G.M. Evaporation
Control SYltem
The Evaporation Control System
requires only periodic canister filter
servicing.
Every 12 months
or 12,000
miles, whichever occurs first, (more
often under dusty conditions) the
filter in the base of the canister
must be replaced and the canister
inspected.
Drive Beltl
Every 6,000 miles or 4 months
inspect drive belts for wear, fray
ing, cracking, and tension. Belts
which are in poor condition should
be replaced immediately.
Check tension by applying
mod
erate thumb pressure midway be
tween pUlleys. If the center-to
center distance between pulleys
is
13 to 16 inches, the belt should
deflect
lh inch. If the center-to
center distance
is 7 to 10 inches,
the belt should deflect
1;4 inch.
Loose belts should be retensioned
to give the correct deflection.
Air Cleaner
Paper Ellment Type -First
12,000 miles, inspect element for
dust leaks, holes
or other damage,
replace
if necessary. If satisfac
tory, rotate element
1800 from
originally installed position.
Re
place element at 24,000, miles.
Element must not be washed,
oiled, tapped or cleaned with an
air hose.
Crankca.e Ventilation Filter
(located within Air Cleaner)
If so equipped, inspect at every oil
change and replace if necessary.
Replace at least every
24,000
miles; more often under dusty
driving conditions.
Flame Arrester -Every 12,000
55
miles-Clean the arrester (located
in the base of the air cleaner) with
kerosene
or a suitable solvent. Dry
with compressed air.
The engine air cleaner should
be installed at all times unless
temporary removal
is necessary
during repair or maintenance of
the vehicle, because in the absence
of the air cleaner backfiring could
cause
fire in the engine compart
ment.
For maximum protection spe
cify an AC Acron air filter ele
ment.
Fuel Filter
Replace carburetor inlet filter
element every 12 months or
12,000 miles, whichever occurs
first or, if an in-line filter
is also
used, every
24,000 miles.
Replace in-line filter every
24,000 miles.
When replacement
is necessary,
always insist on AC Acron filters.
Downloaded from www.Manualslib.com manuals search engine Distributor Cam Lubricator
6 Cylinder Engine -Rotate cam
lubricator
1800 at 12,000 mile in
tervals -Replace at
24,000 mile
intervals.
8 Cylinder Engine-Change cam
lubricator end for end at
12,000
mile intervals-Replace at 24,000
mile intervals.
Rear Axle
Standard -Every 4 months or
6,000 miles, whichever occurs
first, check lubricant level and add
lubricant, if necessary, to
fill to
level of filler plug hole.
Use SAE
80 or SAE 90 GL-5 Gear Lubri
cant.
Positraction -Same as standard
axle
but use only the special posi
traction lubricant available from
your Chevrolet Dealer.
Manual Transmissions
3-Speed and 4-Speed -Every
6,000 miles or 4 months-Check
at operating temperature and fill
as necessary to level of filler plug
hole with SAE
80 or SAE 90 GL-
5 Gear Lubricant.
Clutch Cross-Shaft -Every
36,000 miles or sooner if neces
sary -Remove the plug, install a
lubrication fitting
and lubricate
with water resistant
EP Chassis
Lubricant which meets
GM Speci
fication 6031M.
Automatic Transmission
Fluid Recommendations
General Motors DEXRON®
Automatic Transmission Fluid,
part no. 1050568 and United
Delco DEXRON® Automatic
Transmission Fluid, part no. 301-
RD, which have been especially
formulated and tested for use in
your automatic transmission are
recommended.
Other automatic
transmission fluids identified with
the
mark DEXRON@ are also
recommended.
56
Check the fluid level at each
engine oil change period.
To make
an accurate fluid level check:
1. Drive car several miles, making
frequent starts and stops, to
bring transmission up to normal
operating temperature (ap
proximately 180-190 OF) .
2.
Park car on a level surface.
3. Place selector lever
in "Park"
and leave engine running.
4. Remove dipstick and
WIpe
clean.
5. Reinsert dipstick until cap seats.
6. Remove dipstick and note read
ing.
If oil level is at or below the
"ADD" mark on the dipstick, oil
should be added as necessary.
One pint raises the level from ADD
to FULL.
Do not overfill.
Under normal driving condi
tions, the transmission fluid should
Downloaded from www.Manualslib.com manuals search engine be changed every 24,000 miles. If
your car is driven extensively in
heavy city traffic during hot
weather,
or is used to pull a trailer,
change fluid every
12,000 miles.
Changing
Fluid -Remove fluid
from the transmission sump and
add approximately 1
Yz quarts U.S.
Measure ( 1 Y4 quarts Imperial
Measure) of new fluid.
(Power
glide). For Turbo Hydra-matic 350
this fluid amount is 2.5 quarts U.S.
Measure (2.0 quarts Imperial
Measure) . Operate transmission
through all shift ranges and re
check fluid level as described
above.
It is not necessary to remove
the pan because a drain plug
is
provided.
Powerglide Low Band Adjust
ment-At the first transmission
fluid change, have your Chevrolet
Dealer adjust the low band. Turbo
Hydra-Matic
400-Lubri
cation of your Turbo Hydra-matic
400 will, except for fluid capacity
and filter change listed below, fol
low previously stated automatic
transmission recommendations.
After checking transmission fluid
level it is important that the dip
stick be pushed all the way into
the filler tube.
Every
24,000 miles -After re
moving fluid from the transmission
sump, approximately
7Yz pints
U.S. measure (6 pints Imperial
measure) of fresh fluid will be re
quired to return level to proper
mark on the dipstick.
Every
24,000 miles the transmis
sion sump filter should be re
placed.
Transmission
Shift and Back
drive Linkage (Manual and
57
Automatic) -Every 6,000 miles
or 4 months lubricate shift link
age
and on manual transmission
floor controls lever contacting
faces with water resistant
EP chas
sis lubricant which meets GM
Specification 6031M.
If vehicle is equipped with a 6
cylinder engine and
Powerglide
transmission, lubricate the throttle
valve inner lever, outer lever
and
sleeve (linkage) (at inlet mani
fold attachment) on their respec
tive contacting surfaces with water
resistant
EP chassis lubricant
which meets
GM Specification
GM 6031 M. Operate linkage to
evenly distribute lubricant.
Transmission Shift Linkage
(Manual and Automatic)
Every 6,000 miles or 4 months
lubricate shift linkage and
on man
ual transmission floor controls
Downloaded from www.Manualslib.com manuals search engine lever contacting faces with water
resistant
EP chassis lubricant
which meets
GM Specification
6031M.
Chalill
Front SUlpenllon
Every 6,000 miles or 4 months
-Lubricate 4 fittings with water
resistant
EP Chassis Lubricant
which meets
GM Specification
6031M.
Ball Joint •• hould not b. lu
bricated un Ie •• their temp.ra
ture I. 10°F. or higher. During
colder weather, they .hould be
allowed to warm up a. nece.
lary before lubrication.
Steering Linkage
Every 6,000 miles or 4 months
-Lubricate 7 fittings, one at each
end of each tie rod, one at each
end of relay rod, and one at idler lever
with water resistant
EP Chas
sis Lubricant which meets GM
Specification 6031 M.
Front Wheel Bearlngl
Every 24,000 miles-clean and
repack with a high melting point
wheel bearing lubricant.
Use wheel
bearing lubricant
GM Part No.
1051195 or equivalent. This is a
premium high melting point
lubri
cant. When replacement is neces
sary specify United Delco parts.
Brakes
Brake linings should be periodi
cally inspected for wear by a quali
fied technician. The frequency of
this inspection depends upon
driv
ing conditions such as traffic or
58
terrain, and also the driving tech
niques of individual owners. Your
Chevrolet Dealer
is best qualified
to advise you as to how often this
inspection should be performed.
When replacement
is required,
specify
OM and United Delco
parts.
Ma.t.r Cyllnd.r - Every 6,000
miles
or 4 months -Check ftuid
level in each reservoir and main
tain ~" below lowest edge of each
filler opening with Delco
Hydrau
lic Brake Fluid, Supreme No. 11.
Parking Brake Pulley, Cabl ••
and Linkage-Every 6,000 miles
or 4 months-Apply water resist
ant EP Chassis Lubricant which
meets GM Specification
6031 M, to
parking brake cable at cable guides
and at all operating links and
levers .