07-01-09
General Transmission Service
07-01-09
For example, on a C4 transmission,
if the pressure at 10 inches of vacuum
was 120 psi and the pressure at 1.0
inch of vacuum was 170 psi, and up-
shifts and downshifts were harsh, a di-
aphragm adjustment to reduce the di-
aphragm assembly spring force would
be required.
If the pressure readings are low, an
adjustment to increase diaphragm
spring force is required.
To increase control pressure, turn
the adjusting screw in clockwise to re-
duce control pressure, back the adjust-
ing screw out by turning it counte-
rclockwise. One complete turn of the
adjusting screw (360 degrees) will
change idle line control pressure ap-
proximately 2-3 psi. After the adjust-
ment is made, install the vacuum line
and make all the pressure checks as
outlined in the Specification Section.
The diaphragm should not be ad-
justed to provide pressure below the
ranges shown in the Specification Sec-
tion in order to change shift feel. To
do so could result in soft or slipping
shift points and damage to the trans-
mission.
ALTITUDE
COMPENSATING TYPE
The altitude—compensating di-
aphragm is provided with an adjust-
ment screw located in the vacuum
connecting tube (Fig. 15). The adjus-
table feature allows control and TV
pressures to be adjusted (within limits)
to correct soft or harsh shift feel.
Control and TV pressures are in-
creased or decreased by turning the
adjusting screw.
Before replacing or adjusting the di-
aphragm, it must first be determined
that the pressure or vacuum is actual-
ly out of specification and that the
cause of the problem is not due to
other items within the transmission or
vacuum connecting lines.
If the tests outlined in the Specifi-
cation Section have been performed
and pressures are within specification
but shift feel is unsatisfactory, or if
the pressure is too high or too low at
10 inches of vacuum, the vacuum di-
aphragm may be adjusted to improve
the shift feel.
If shifts are excessively harsh, the
diaphragm should be adjusted to re-
duce control pressure by backing off
the adjusting screw (counterclock-
wise).
If shift quality is extremely soft,
control pressure should be increased
by turning the adjusting screw inward
(clockwise).
To adjust the vacuum diaphragm to
compensate for harsh shift quality,
first check control pressure in D, 2
and 1 at 10 inches manifold vacuum
and note the pressure reading ob-
tained. Remove the T-fitting from the
vacuum hose and back off the adjust-
ing screw (counterclockwise) by one
full turn. Each full turn will reduce
control pressure by approximately 2
1/2 psi at 10 inches of vacuum. Test
the vehicle for shift feel. If shift quali-
ty is still harsh, a further adjustment
should be made to reduce control
pressure. However, control pressure
should not be reduced below the speci-
fication shown for 10 inches of vacu-
um. If control pressure has been re-
duced to the low limit and shift feel is
still excessively harsh, the clutches and
band should be checked for correct
operation.
To adjust the vacuum diaphragm to
compensate for extremely soft shifts,
record the control pressure reading at
10 inches of vacuum in D, 2 and 1,
then make an initial adjustment of
one full turn inward (clockwise). Test
the vehicle for shift feel and again ad-
just the diaphragm, if necessary. Con-
trol pressure at 10 inches of vacuum
must not exceed the high limit shown
in the Specification Section.
When the necessary adjustments
have been completed and shift feel is
satisfactory, repeat all the tests out-
ADJUSTING
SCREW
PRIMARY
THROTTLE VALVE
DIAPHRAGM
SPRING
D 1639-A
FIG. 15—Altitude Compensating Type Vacuum Diaphragm
lined in the Specification Section. All
tests must be within specifications.
The adjustable vacuum unit must not
be used to allow for adjusting control
or TV pressures that are out of speci-
fications. If these pressures are found
to be out of specifications the cause
must be determined and corrected bef-
ore making any adjustment.
NEUTRAL START SWITCH
ADJUSTMENT AND
REPLACEMENT—COLUMN SHIFT
There are two types of column-
mounted neutral start switches: A and
B.
Type A switch has a parking brake
brake-release vacuum valve. Type B
switches do not have a vacuum valve.
The switches differ in appearance but
not in operation. Both switches are
actuated by a removable steel lever,
which is installed in the shifter tube
within the steering column assembly.
The following procedures outline the
steps necessary to correctly adjust and
replace the neutral start switch.
SWITCH ADJUSTMENT
Neutral Position
1.
With the selector lever held light-
ly against the neutral stop, attempt to
start the engine. If the engine starts
while holding the lever but does not
start when the lever is released, the
shift linkage should be adjusted. If the
engine does not start in either condi-
tion, adjust the switch.
2.
To adjust the switch in neutral,
place the transmission selector lever
against the stop of the neutral detent
position.
3.
Loosen the two retaining screws
that locate the switch on the steering
column (Fig. 16).
4.
With the selector lever against
the neutral stop, rotate the switch
until a start in the neutral position is
obtained. Then, tighten the switch at-
taching screws to 20 in-lbs torque.
5.
With the switch properly adjust-
ed in neutral, place the selector lever
in the 1 position and push the park
reset button (Fig. 16) to the left
(counterclockwise) until it stops. The
park reset must be performed when-
ever the switch has been adjusted.
Park Position
1.
Place the selector lever in the
park position, release the lever and at-
tempt to start. If the engine does not
start, reset the park adjustment.procarmanuals.com
07-01-10
General Transmission Service
07-01-10
2.
To adjust the switch for the park
position, place the transmission selec-
tor lever in 1 and push the park reset
button (Fig. 16) to the left (counter-
clockwise) until it stops.
3.
Check the operation of the
switch in each selector lever position.
The starter should engage in only the
neutral and park positions. Be sure to
perform
the
park reset
if for any rea-
son
the
neutral switch
is
adjusted.
If,
after performing
the
switch
ad-
justments,
the
starter still will
not en-
gage
in the
neutral
or
park positions,
replace
the
switch. Never replace
the
neutral switch until
the
switch adjust-
ments have been made.
SWITCH REPLACEMENT
1.
Disconnect the neutral start
switch wires at the plug connector.
2.
Disconnect the vacuum hoses, if
so equipped.
3.
Remove the two screws securing
the neutral start switch to the steering
column and lift the switch from the
column.
Check the column to be sure the
metal switch actuator is secure to the
shift tube and that it is seated as far
forward against the shift tube bearing
as is possible. Also check for a broken
or damaged actuator. If it is broken
or damaged, replace it as shown in
Figure 17.
4.
Before installing a new switch to
the column, check to see that the red
neutral position gauge inserted in the
neutral pinning hole. If the pin is
missing, align the two holes at the
neutral pinning hole on top of the
switch and install a No. 43 drill or
0.092-0.093 inch gauge pin.
5.
While holding the selector lever
against the stop in the neutral detent
ACTUATOR LEVER INSTALLED
WHEN INSTALLING
THE
ACTUATOR
LEVER
BE
SURE THAT
IT
1$ SEATED
AS
FAR
FORWARD AGAINST
THE
SHIFT
TUBE BEARING
AS IS
POSSIBLE.
FORWARD
D2019-A
FIG. 17—Removing
or
Installing Neutral Start Switch Actuator Lever
position, place the switch on the col-
umn and install the two attaching
screws. Tighten the screws to 20 in-lbs
torque.
6. Remove the gauge pin (or No.
43 drill if used).
7.
Connect the switch wires to the
plug connector and check for a start
in the neutral position. The starter
should engage with the selector lever
against the neutral stop. If not, loosen
the attaching screws and move the
switch just enough to engage the start-
er. Tighten the screws to 20 in-lbs tor-
que.
8. With the switch properly adjust-
ed in neutral, push the park reset but-
ton (Fig. 16) to the left (counterclock-
wise) until it stops. The park reset
must be performed whenever the
switch has been adjusted or replaced.
9. To adjust the switch for the park
position, place the transmission selec-
tor lever in 1 and push the park reset
button (Fig. 16) to the left (counter-
clockwise) until it stops.
10.
Connect the vacuum hoses to
the switch, if so equipped.
11.
Check the operation of the
switch in each selector lever position.
The starter should engage in only the
neutral and park detent positions.
NEUTRAL SWITCH-TYPE
A
(USED
ON
VEHICLES WITH VACUUM
OPFRATED PARKING BRAKE)
NEUTRAL SWITCH-TYPIE
B
(USED
ON
VEHICLES WITHOUT VACUUM
OPERATED PARKING BRAKE)
ATTACHING
FIG.
16—Ad
justing Neutral Switch—Column Shift
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