04-05-02
Specifications
04-05-02
REAR AXLE RATIOS, GEAR AND CODE IDENTIFICATION -FORD, MERCURY AND METEOR
Identifi-
cation
Tag
WDC-AS4
WDC-AV4
WDC-CA4
WDC-CC4
WDC-CK4
WDC-CL4
WDC-CM4
WDC-CN
WDC-CR
WDL-W4
WDL-AA4
Ring Gear
Diameter
(Inches)
8
3/4
8
3/4
9
9
9
9
9
9
9
8
3/4
9
Type
of
Differential
Conventional
Conventional
Conventional
Conventional®
Conventional
Conventional®
Conventional®
Conventional®
Conventional®
Limited Slip
Limited Slip
Axle
Ratio
3.25:1
3.00:1
2.75:1
3.00:1
3.25:1
3.25:1
3.50:1
2.75:1
3.25:1
3.00:1
2.75:1
No.
of
Teeth
Ring Gear
39
39
44
39
39
39
35
44
39
39
44
Pinion
12
13
16
13
12
12
10
16
12
13
16
Identifi-
cation
Tag
WDL-AC4
WDL-AE
WDL-AF
WDL-AG
WDT-F4
WDT-R4
WDT-AL4
WDT-AM4
WDT-AN4
WDT-AS4
WER
-
A4
WER-C4
Ring Gear
Diameter
(Inches)
8
3/4
9
9
9
9
3/8
9
3/8
9
3/8
9
3/8
9
3/8
9
3/8
81/2
8
1/2
Type
of
Differential
Limited Slip
Limited Slip
Limited Slip®
Limited Slip®
Conventional
Conventional®
Conventional
Conventional®
Limited Slip©
Limited Slip
Conventional
Conventional
Axle
Ratio
3.25:1
3.25:1
2.75:1
3.25:1
2.80:1
3.25:1
3.25:1
3.50:1
3.25:1
2.80:1
3.10:1
2.80:1
No.
of
Teeth
Ring Gear
39
39
44
39
42
39
39
35
39
42
31
42
Pinion
12
12
16
12
15
12
12
10
12
15
10
15
©4
-
Pinion ©Equipped With Torsional Damper
REAR AXLE RATIOS, GEAR AND CODE IDENTIFICATION
-
LINCOLN CONTINENTAL
Identifi-
cation
Tag
WEG-C2
WEG-D2
Ring Gear
Diameter
(Inches)
9
3/8
9
3/8
Type
of
Differential
Conventional
Limited Slip
Axle
Ratio
2.80:1
2.80:1
No.
of
Teeth
Ring Gear
42
42
Pinion
15
15
Identifi-
cation
Tag
WEG-E2
WEG-F2
Ring Gear
Diameter
(Inches)
9
3/8
9
3/8
Type
of
Differential
Conventional
Limited Slip
Axle
Ratio
3.00:1
3.00:1
No.
of
Teeth
Ring Gear
39
39
Pinion
13
13
REAR AXLE RATIOS, GEAR AND CODE IDENTIFICATION -THUNDERBIRD
AND
CONTINENTAL MARK
III
Identifi-
cation
Tag
WGA-A
WGA-B
Ring Gear
Diameter
(Inches)
9
3/8
9
3/8
Type
of
Differential
Conventional
Conventional
Axle
Ratio
2.80:1
3.00:1
No.
of
Teeth
Ring Gear
42
39
Pinion
15
13
Identifi-
cation
Tag
WGA-C
WGA-D
Ring Gear
Diameter
(Inches)
9
3/8
9
3/8
Type
of
Differential
Limited Slip
Limited Slip
Axle
Ratio
2.80:1
3.00:1
No.
of
Teeth
Ring Gear
42
39
Pinion
15
13
CLEARANCE, TOLERANCE AND ADJUSTMENT SPECIFICATIONS (BY AXLE RING GEAR DIAMETER)
Description
Maximum Runout
of
Backface
of
Ring Gear
Differential Side Gear Thrust
Washer Thickness
Differential Pinion Gear Thrust
Washer Thickness
Drive Pinion Bearing Solid Spacers-
(9-3/8"
only)
6 spacers
in
increments
of
0.002
inches
14 spacers
in
increments
of
0.001 inches
Differential Bearing Preload
(Case spread across Differential)
New Bearings (All)
Original Bearings-
7
1/4"
Ring Gear
8 3/4"
& 9 3/8"
Ring Gear
8
1/2"
Ring Gear
Inches
0.003
0.030-0.032
0.030-0.032
0.466-0.476
0.477-0.490
0.008-0.012
0.003-0.005
0.005-0.008
0.006-0.010
Description
Nominal Pinion Locating Shim
•
8 3/4",
9" & 9 3/8"
Ring Gear
8
1/2"
Ring Gear
8" Ring Gear
7
1/4"
Ring Gear
Available pinion Gear Shims
in steps
of
.001":
8 3/4",
9"
& 9 3/8"
8
1/2"
7
1/4"
Backlash between ring gear
and
pinion teeth
Maximum backlash variation
between teeth
Maximum radial runout
of
U-joint
flange
in
assembly:
All except
9 3/8"
9 3/8"
Inches
0.015
0.030
0.022
0.017
0.010
0.029
0.022
0.038
0.008
0.024
0.0080.012
0.003
0.010-T.I.R.
0.005-T.I.R.procarmanuals.com
04-05-03
Specifications
04-05-03
SHIM PACK THICKNESS CHART TRACTION-LOK DIFFERENTIAL
Feeler
Gauge
Reading
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.010
0.011
0.012
0.013
0.014
0.015
0.016
0.017
0.018
0.019
0.020
0.021
0.022
0.023
0.024
0.025
0.026
0.027
Remove Shim(s)
From
Nominal
None
0.005
0.010
0.015
0.020
0.025
Total Req'd
Shim Pack
Thickness®
0.050
0.045
0.040
0.035
0.030
0.025
Feeler
Gauge
Reading
0.028
0.029
0.030
0.031
0.032
0.033
0.034
0.035
0.036
0.037
0.038
0.039
0.040
0.041
0.042
0.043
0.044
0.045
0.046
0.047
0.048
0.049
0.050
Remove Shim(s)
From
Nominal
0.030
0.035
0.040
0.045
0.050
Total Req'd
Shim Pack
Thickness ®
0.020
0.015
0.010
0.005
0.000
©Service Shims are available in 0.010" and 0.005" Thicknesses.
ADJUSTMENT TORQUE SPECIFICATION -(BY AXLE RING GEAR DIAMETERS
Description
Minimum torque required to tighten
pinion flange nut to obtain
correct pinion bearing preload
7 1/4" & 8 1/2"
8", 8 3/4" & 9"
9 3/8"
Pinion Bearing Preload-
collapsible spacer)®
Original Bearings 7 1/4"
8", 8 1/2", 8 3/4", 9"
New Bearings 7 1/4"
8", 8 1/2", 8 3/4", 9"
Pinion Bearing Preload-
(Solid Spacer) 9 3/8" Only
Torque
Lbs.
In.
6-12
8-14
17-32
22-32
15-35
. Lbs. Ft.
140®
175®
180-220
Description
Lockers Only • Minimum rotating
Torque required to turn axle
shaft and side gear with one
wheel on ground:
Limited Slip 7 1/4"
All other R. G. Sizes
Traction-Lok-All
Lockers only-Rotating Torques
required during bench check
after assembly:
Original Clutch Plates-
Limited Slip 71/4",
All other R. G. Sizes
Traction-Lok-(All)
New Clutch Plates-
Limited Slip 7 1/4"
All other R. G. Sizes
Traction-Lok-All
Torque
Lbs.
In.
Lbs.
Ft.
50
75
40
50 Min.
75 Min.
40 Min.
100-125
155-195
100-250G
©If pinion bearing preload exceeds specification before this torque is obtained, install a new spacer.
©With Oil Seal.
©Rotating torque may fluctuate up to 40 Lbs. Ft.procarmanuals.com
04-05-04
Specifications
04-05-04
ATTACHING TORQUE SPECIFICATIONS -(By Axle Ring Gear Diameter)
Description
Differential Bearing Cap Bolt- 7 1/4"
8"
All Others
Differential Bearing Adjusting
Nut Lock Bolts
Carrier
to
Housing Stud Nuts-
8", 8 3/4", 9" 8 3/8"
Pinion Retainer
to
Carrier Bolts-
8", 8 3/4", 9" 9 3/8"
Ring Gear Attaching Bolts-
7 1/4"
All Others
Differential Pinion Shaft
Lock Pin
•
8 1/2" Only
Torque Lbs.
Ft.
40-55
55-70
70-85
12-25
25-40
30-45
40-55
65-80
15-22
Description
Rear Cover Screw and Washer
Assemblies
-8
1/4" &
8
1/2
Only
Oil Filler Plug
Rear Axle Shaft Bearing Retainer
Bolt Nuts:
Falcon,
Fairlane, Montego,
Mustang and Cougar (All)
Ford & Meteor (Exc.
8 1/2" R.G.)
Mercury,
T
Bird
Lincoln Continental (All)
Brake Backing Plate Bolt Nuts-
Ford & Meteor
8
1/2" Only
Torque Lbs.
Ft.
25-35
25-50
20-40
50-75
30-55
20-40
LUBRICANT
CAPACITIES
AND CHECKING PROCEDURES®
Vehicle
Falcon,
Mustang
Cougar, Fairlane, Falcon
Montego, Mustang
Ford,
Meteor
Ford,
Meteor
Cougar, Fairlane, Falcon, Ford,
Mercury, Meteor, Montego, Mustang
Lincoln,
Thunderbird
Engine
(C.I.D.)
170,
200
250,
302
240,
302
240,
302
351,
390,
428,
429
429,
460
Axle
Ratio
All
All
2.80:1,
3.10:1
All Except
2.80:1,
3.10:1
All
All
U.S. Measure
Capacity® (Pints)
2.5
4.0
4.0
5.0
5.0
5.0©
Imperial
Capacity
CD
(Pints)
2
31/5
3 1/5
4.0
4.0
4.0©
©All limited slip and Traction-Lok axles use ESW-M2C-104-A lubricant (C6AZ-19580-C).
All conventional axles use ESW-M2C-105-A lubricant (C6AZ-19580-B).
©Approximate refill capacity-Actual lubricant capacities are determined
by
filling
to
bottom
of
filler hole.
©To check these axles, the plug should be backed
out
slowly.
If
seepage occurs around the threads, the plug should
be
turned back
in
immediately to avoid any drainage. This indicates that the specified amount
of
lubricant
is
present
in
the axle.
SPECIAL TOOLS
FORD,
MERCURY, METEOR
Ford Tool No.
T66L-4204-L
T57L-500-A
T50T-100-A
TOOL-4235-C
T00L-4621-A
TOOL-1225-D
T00L42344
TOOL-1177
TOOL-U75-AB
T57L4220-A
T00L4221-AE
T00L-4221-AF
T66P-4220-P
TOOL-4851-K
Former No.
42211 or
42211-A
6005-M
6005-MS
B-160
4235C
—
—
4234-A
4245-B
1175-AB
—
4221-AF
T57L-4851-A
4851-K
Description
Limited-Slip Differential Check
Bench Fixture
Impact Hammer
Axle Shaft Remover
Drive Pinion Bearing and
Rear Wheel Bear Replacer
Rear Wheel Bearing Remover
Rear Wheel Bearing Installer
Rear Wheel Bearing Oil Seal Installer
Rear Wheel Bearing Oil Seal Remover
Differential Bearing Remover
Differential Bearing Remover
U-Joint
Flange Holder
Ford Tool No.
T53T4851-A
T00L4858-D
T57L4614-A
T00L4621-K
T53L-200-A
T57L-4625-A or
T00L4625-K
T57L4616-A or
T00L4615-D
T58L-101-A
T55P4616-A2
T57L4621-B or
T00L4621-L
T58L4676-A
T00L4858-E
Former No.
4851-A, D
—
4614
4621-K
—
4625-K
—
—
—
—
4676-F
4858-E
Description
U-Joint
Flange Remover
U-Joint
Flange Remover
Drive Pinion Retainer Support
Pinion Rear Bearing Cone Remover
Handle Adapter
Pinion Pilot Bearing Remover and
Installer
Pinion Front Bearing Cup Remover
and Replacer
Puller Attachment—For Bearing
Cup Removal
Pinion Rear Bearing Cup Remover
and Replacer
Pinion Rear Bearing Cone Installer
Drive Pinion Oil Seal Replacer
U-Joint
Flange and Pinion Bearing
Replacerprocarmanuals.com
04-05-05
Specifications
04-05-05
SPECIAL TOOLS
FORD MERCURY, METEOR (Continued)
Ford Tool No.
T57L-4221-A1 or
Tool-4222-K
TOOL 6565-AB
TOOL 6565
TOOLS 4201-C
andD
TOOL-T57L-
4067-A
TOOL-T50T-100-A
T00L-T66L-
12132-B
CJ-6625 (Snap-
On)
Foniisr
NO.
4222-H
6565-AB
6565
4201-C
4067-B
—
—
—
Description
Differential Bearing Installer
Adapter
Dial Indicator
Differential Backlash and Runout
Gauge with Universal Bracket, Dial
Indicator and Bracket
Differential Bearing Adjuster Wrench
Impact Hammer-Long
Adapter
Puller
Ford Tool No.
TOOL-T60K-
7697-B
T00L-T65F-
1177-A
T00L-T65L-
4851-A
TOOL-OTC-951
T00L-T67P-
4616-A
TOOL-T53T-
4621-C
Fomor No.
—
—
—
—
—
Description
Transmission Extension Housing
Bushing Repiacer
Rear Wheel Bearing Oil Seal Repiacer
Flange (Universal Joint) Axle End
Remover
Universal Puller
Pinion Bearing Cups Repiacer
Pinion Bearing Cone Repiacer
COUGAR, FAIRLANE, FALCON,
Ford Tool No.
T50T-100-A
T58L-101-A
T62L-201-A
T56L-400-A
T57L-500-A
T00L-1175-AB
T50T-100-Aand
TOOL-1175-AB
T60K-1177-B
T60K-1225-Aor
T00L-1225-C
TOOL-1225-B
T00L-T54-P-
3044-A
T00L-T57L-
4067-A
T57L-4067-Aor
T60K-4067-A
TOOL-4201-C
andD
T65K-4204A or
T59L-4204-A
T00L-4221-AL
T57L-4221-A
T00L-4222-H
T66L-4235-A
Former No.
B-160
-
4851-A
-
1175-AB
1175-AE
1177-B
4067-B
4221 or
4211-A
4201-C
4067-E
4221-AL
4222-K
4222
MONTEGO, MUSTANG
Description
Impact Hammer
Puller Attachment
Handle Adapter
Puller
Bench Mounted Holding Fixture
Grease Seal Remover (Head Only)
Seal Remover
Rear Wheel Bearing Oil Seal
Axle Shaft Bearing Remover and Repiacer
Axle Shaft Searing Remover
Axle Shaft Bearing Repiacer
Front Suspension Upper and Lower Arm
Overhaul Tool Kit
Differential Bearing Adjuster Nut
Wrench
Limited-Slip Differential Check
Differential Backlash and Runout Gauge
With Universal Bracket, Dial Indicator
and Bracket
Differential Bearing Adjuster Nut
Wrench
Differential Bearing Cone Remover
Pilot (Use with T00L-4221C or
T00L-4851-A)
Differential Bearing Cone Repiacer
Differential Bearing Cone Repiacer
Rear Axle Shaft Assembly Remover
Adapter
Ford Tool No.
T57L-4614-A
T00L-4615-J
T60K-4616-A
T57L-4616-A
T57L-4616-A2
T55P-4616-A2
T00L-4621-K
T62F-4621A
T62F-4625-A
T55P-4676-A
T62F4676A
T53T-4851A
T57L-4851-A
T00L-4858-E
T65K-4204-A
T59L-4204-A
T00L-6565-AB
TOOL-6565
Former No.
4614
4615-J
4615-HF
4625-HR
4615-
E
andP
4615-
E
andF
-
4621-K
4625-AC
land 2
4676-G
4676-
H
4851-A
4858-D
4851-K
4858-
E
—
44211 and
44211-A
6565-AB
6565
Description
Drive Pinion and Drive Pinion Retainer
Assembly Support
Drive Pinion Front Bearing Cup Remover
Pinion Bearing Cup Repiacer
Pinion Front Bearing Cup Remover
Pinion Front Bearing Cup Repiacer
Pinion Rear Bearing Cup Repiacer
Drive Pinion Rear Bearing Cone Remover
Pinion Bearing Cone Repiacer
Drive Pinion Pilot Bearing Remover
and Repiacer
Drive Pinion Oil Seal Repiacer
Drive Pinion Oil Seal Repiacer
Flange (Universal Joint) Axle End
Remover
Universal Joint Flange Holder
Companion Flange and Pinion Bearing
Repiacer
Limited-Slip Differential Torque Check
Adapter
Locking Differential Torque Check
Adapter
Dial Indicator
T68P-4946-A - Traction-Lok Shim Template Toolprocarmanuals.com
04-05-06
Specifications
04-05-06
THUNDERBIRD, CONTINENTAL MARK
III
Ford Tool No.
T50T-100-A
T50T-100-A&
TOOL-1175-AB
T00L-1225-DA
TOOL-4005
TOOL-4020-B
T57L-4067-A
TOOL-4201
TOOL-4201-C
TOOL-4205-B
TOOL-4205-C
T00L-4221-C
T00L-4222-H
T00L-4235-C
T00L-4245-B
Former No.
T50T-100-C
1175-AE
1225-DA
4005
4020-B
_
4201
4201-C
4205-B
4205-C
4221-C
4222-H
4235-C
4245-B
Description
Slide Hammer
Seal Remover
Rear Wheel Bearing Remover
Engine Repair Stand Axle Adapter-
Keyed Shaft
Pinion Depth Gauge-Complete With
Depth Micrometer and Gauge Block
Differential Bearing Adjuster Wrench
Pinion Shaft Drive
Nut
Differential Backlash
&
Runout
Gauge With Univ. Bracket, Dial
Indicator and Bracket
Differential Assembly Bench Holder
Axle Housing Dummy Bearings (1
pr.)
Differential Side Bearing Remover
Differential Bearing Cone Replacer
Axle Shaft
&
Bearing Remover
Wheel Bearing Seal Replacer
Ford Tool No.
Former No. Description
TOOL-4616
4616
Drive Pinion Bearing Cup Replacer
(Front)
T00L-4621-A 4621-A Drive Pinion Bearing and Rear Wheel
Bearing Replacer
T00L-4621-BA 4621-BA Rear Pinion Bearing Remover
TOOL-4628 4628 Pinion Rear Bearing Cup Replacer
T00L-4628-B 4628-B Pinion Bearing Front Cup Remover
T00L-4628-D 4628-D Pinion Rear Bearing Cup Remover
T64N-4676-A 4676 Pinion Shaft Oil Seal Replacer
T68P-4851-A
-
Universal Joint Flange Holder
T64N-4858-A 4858-B Companion Flange
&
Pinion Bearing
Replacer
T00L-4858-G 4858-G Pinion Flange Nut Adjusting Wrench
(Use With T64N-4858-A)
TOOL-4859 4859 Companion Flange Dust
Shield
Replacer
T00L-6565-AB
-
Dial Indicator Adapter
TOOL-6565
-
Dial Indicator
T00L-7657-J 7657-J Extension Housing Bushing
&
Seal Replacer
LINCOLN CONTINENTAL
Ford Tool
No.
T00L-4245-B
TOOL-4616
T00L-4621-A
T00L-4621-BA
TOOL-4628
T00L-4628-B
T64N-4628-B
T00L-4628-D
T64N-4676-A
T00L-4851-K
T64N-4858-A
T00L-4858-G
TOOL-4859
T00L-6565-AB
TOOL 6565
T00L-7657-J
Former
No.
4245-B
4616
4621-A
4621-BA
4628
4628-B
4628-D
4676
T57L-4851-A
4858-B
4858-G
4859
7657-J
Description
Wheel Bearing Seal Replacer
Drive Pinion bearing
Cup
Replacer (Front)
Drive Pinion Bearing
and
Rear
Wheel Bearing Replacer
Rear Pinion Bearing Remover
Pinion Rear Bearing
Cup
Replacer
Pinion Bearing Front
Cup
Remover
Pinion Rear Bearing Cup Remover
Pinion Shaft
Oil
Seal Replacer
Universal Joint Flange Holder
Companion Flange
&
Pinion Bearing
Replacer
Pinion Flange
Nut
Adjusting Wrench
(Use With T64N-4858-A)
Companion Flange Dust Shield
Replacer
Dial Indicator Adapter
Dial Indicator
Extension Housing Bushing
&
Seal Replacer
Ford Tool
No.
Former
No.
T50T-100-A
T50T-100-A&
TOOL-1175-AB
TOOL-1225-DA
TOOL-4000-C
TOOL-4005
TOOL-4020-B
TOOL-4201
TOOL-4201-C
TOOL-4204-A
TOOL-4205-B
TOOL-4205-C
T00L-4209-C
T00L-4221-C
T00L-4222-H
T00L-4235-C
Description
T50T-100-C Slide Hammer
1175-AE
1225-DA
4000-C
4005
4020-B
4201
4201-C
4205-B
4205-C
4209-C
4221-C
4222-H
4235-C
Seal Remover
Rear Wheel Bearing Remover
Differential Housing Spreader
Engine Repair Stand Axle Adapter-
Keyed Shaft
Pinion Depth Gauge-Complete With
Depth Micrometer
and
Gauge
Block
Pinion Shaft Drive
Nut
Differential Backlash
&
Runout
Gauge With Univ. Bracket, Dial
Indicator
and
Bracket
Limited Slip Differential Check
Differential Assembly Bench Holder
Axle Housing Dummy Bearings
(1
pi")
Pinion Tension Scale With
4209-C12 Socket
Differential Side Bearing Remover
Differential Bearing Cone Replacer
Axle Shaft
&
Bearing Removerprocarmanuals.com
06-04-02
Specifications
06-04-02
TORQUE LIMITS(FT-LBS)
Extension Housing Bolts
Input Shaft Bearing Retainer-to-Transmission Case Bolts
Speedometer Cable Retainer-to-Transmission Extension
Transmission-to-Flywheel Housing Bolts
Gearshift Control Levers to Cam and Shaft Assembly Lock Nuts
Transmission Cover Bolts
Filler Plug-to-Case
Drain Plug-to-Case
Shift Fork-to-Shift Rail
Third and Fourth Shift Rail Detent Bolt
Gear Shift Control Assembly
to
Transmission Extension
Shift Selector Levers to Shift Rods
Gear Shift Control Support Bracket
to
Back Plate
3-Speed
Transmissions
42-50
30-36
3.0-4.5
37-42
18-23
14-19
10-20
20-30
10-18
-
8-12
10-20
-
4-Speed
Transmissions
42-50
19-25
3.0-4.5
37-42
18-23
14-19
10-20
20-30
10-18
10-18
8-12
10-20
8-13
® Inch-pounds
SPECIAL TOOLS
SPECIAL TOOLS (Continued)
Tool Numbers
T50T-100A
T59L-100B
Tool-1175AB
T53T-4621-Bor(4621-F)
T57L-4220-A4
T52L-7000-GAE
T63P-7025-A
T64P-7025-B
T53T-4621-C
Description
Impact Hammer-Long
Impact Hammer-Short
Grease Seal Remover
Drive Pinion Bearing Cone
Replacer Front
&
Rear
Differential Side Bearing Cone
Replacer
or
Input Shaft Bearing
Remover
Extension Housing Bushing and
Seal Remover
Output Shaft Bearing Remover
& Replacer
Output Shaft Bearing Remover
& Replacer
Drive Pinion Bearing
Cone Replacer
Tool Numbers
Tool-7025-B
Tool-7025-G
T64P-7111-A
T63P-7111-A
T64P-7140-A
T61L-7657-A
T57P-7697-B
T57P-7657-G
T67P-7341-A
Description
Rear Main Shaft Bearing Removei
Main Shaft Bearing Remover
& Replacer
Cluster Gear Roller Retainer Shaf
Cluster Gear Roller Retainer Shaft
Reverse Idler Shaft Remover
Transmission Extension Housing
Oil Seal Replacer
Extension Housing
Bushing Replacer
Extension Housing
Bushing Replacer
Shift Linkage Grommet
Replacerprocarmanuals.com