1969 FORD MUSTANG ad blue

02-02-21
Brake System

02-02-21

INSTALLATION

CLUTCH ASSIST

SPRING

MASTER CYLINDER

2140

FIG. 28 —Dual Master Cylinder Installation—

Non Power Brake—Mustang and Cougar

inch of the top of the dual reservoirs.

Use Ford Brake Fluid- Extra Heavy

Duty-Part Number C6AZ-19542-A

for all brake applications. The brake

fluid is colored blue for identification.

Do not mix low temperature brake

fluids with the specified fluid for the

brake system.

8. Bleed the dual-master cylinder

and the primary and secondary brake

systems. Centralize the pressure dif-

ferential valve. Refer to Hydraulic

System Bleeding and Centralizing of

the Differential Valve, Part 2-1, Sec-

tion 2 for the proper procedure.

9. Operate the brakes several times,

then check for external hydraulic

leaks.

DUAL MASTER CYLINDER-

POWER BRAKES

REMOVAL

1.
Remove the brake tubes from

the primary and secondary outlet

ports of the master cylinder (Figs. 29

thru 33).

2.
Remove the two nuts and two

lock washers attaching the master cyl-

inder to the brake booster assembly.

3.
Slide the master cylinder forward

and upward from the vehicle.
SHAFT

AUTOMATIC

TRANSMISSION

CLUTCH PEDAL

BUMPER STOP
H1638-A
1.
Before installing the mater cyl-

inder, check the distance t; m the

outer end of the booster ass;. ,ihi\

push rod to the master .>',nder

mounting surface. Turn the nu->h rod

adjusting screw in or out as required

to obtain the specified length. Refer to

Part 2-1, Section 2. Power Brake

Master Cylinder Push Rod Adjust-

ment for the proper procedure.

2.
Position the master cylinder as-

sembly over the booster push rod and

onto the two studs on the booster as-

sembly (Figs. 29 thru 37).

3.
Install the attaching nuts and

lock washers and torque them to spec-

ifications.

4.
Install the front and rear brake

tubes to the master cylinder outlet fit-

tings.

5.
Fill the master cylinder with the

specified brake fluid to within 1/4

inch of the top o\ the dual reservoirs.

Use Ford Brake Fluid Fxtra Heavy

Duty Part Number C6AZ-19542-A

(ESA-M6C25-A) for all brake appli-

cations. The extra htaw duty brake

fluid is colored blue for identification.

Do not mix low temperature brake

fluids with the specified fluids for the

disc brake svstem.

CLIP

W
'0 AIR CONDITIONING

BUSHING

SHAFT

BUSHING

BRAKE PEDAL

SPACER

H 1642-A

FIG. 29—Master Cylinder Installation-

Ford,
Mercury and Meteor
-Power Brake-procarmanuals.com

05-04-01
Specifications

05-04-01

PART
5-4
Specifications

CLUTCH IDENTIFICATION

Car Line

Ford

Meteor

Ford

Ford

Meteor

Ford

Meteor

Mercury

Ford

Falcon

Fairlane

Falcon

Montego

Fairlane

Montego

Falcon

Mustang

Mustang

Cougar

Fairlane

Montego

Fairlane

Montego

Mustang

Cougar

Fairlane

Montego

Mustang

Cougar

Fairlane

Montego

Mustang

Cougar
Engine

240-IV

240-IV

302-2V

390-2V,

4V

429-4V

170-1V

200-IV

250-1V

302-2V

200-IV

250-1V

302-2V

390-2V,

4V

390-4V GT

351-2V,

4V

428-4V
Transmission

3-Speed

3-Speed

Heavy Duty

3-Speed

3-Speed

4-Speed

4-Speed

3-Speed

3-Speed

3-Speed

4-Speed

3-Speed

3-Speed

4-Speed

3-Speed

4-Speed

3-Speed

4-Speed

3-Speed

4-Speed

4-Speed
Pressure Plate

Diameter

(Inches)

9.5

11

10

11

11.5

9

9

10

9

10

11

11.5

11

11.5
No.
of

Springs

6

9

9

9

12

6

6

9

6

9

9

12

9

12
Color Identification

(Paint Daub)

Pressure Plate-No Color

Cover—Green

Springs—Aluminum

Pressure Plate-White

Cover-Pink and Blue

Springs
8-Green

Pressure Plate-Green

Cover-White

Springs-White
on
Bronze

Pressure Plate—Orange

Cover-Black

Springs-Aluminum

Pressure Plate-Yellow

Cover-Black

Springs-Green

Pressure Plate-Orange

Cover—Purple

Springs-Aluminum Stripe

Pressure Plate-Orange

Cover-Purple

Springs-Aluminum Stripe

Pressure Plate—Green

Cover-White

Springs-Bronze

Pressure Plate—Orange

Cover—Purple

Springs—Aluminum Stripe

Pressure Plate-Blue

Cover—Purple

Springs—Bronze

Pressure Plate-Green

Cover-Purple

Springs-Purple

Pressure Plate-Green

Cover-Purple

Springs-Purple

Pressure Plate-Blue

Cover-Yellow

Springs-Silver

Pressure Plate-Yellow

Cover-Black

Springs—Green
Disc

Diameter

(Inches)

9.5

11

10

11

11.5

9

9

10

9

10

11

11.5

11

11.5
No.
of

Springs

6

8

12

12

10

6

6

12

6

6

8

8

8

10
Color Identification

(Paint Daub)

Clutch-Yellow

Springs—2 Purple (Small)

4 Aluminum (Large)

Clutch-No Color

Springs—4 Aluminum

4 Pink

Clutch-Blue

Springs-6 Orange (Small)

6 Pink (Large)

Clutch-Pink

Springs-6 Green (Small)

6 Orange (Large)

Clutch-Gray

Springs—5
Red
Stripe (Small)

5
No
Color (Large)

Clutch-Pink

Springs—Blue

Clutch-Pink

Springs-Blue

Clutch-Blue

Springs-6 Pink

6 Orange

Clutch-Blue

Springs—Blue

Clutch-Green

Springs-Orange

Clutch-Pink
and
Orange

Springs—Aluminum

Clutch-Pink and Orange

Springs—Aluminum

Clutch—Pink and Orange

Springs—Aluminum

Clutch-Gray

Springs-Red Stripe

CLUTCH-DRIVELINE ADJUSTMENTS (INCHES)

Release Lever
Rod
Adjusting
Nut to
Swivel Sleeve

Ford,
Mercury Meteor
0.194

Fairlane, Montego, Falcon, Mustang, Cougar
ex.
with

390,
428
engine
0.136

390,
428
Engines
0.178
*

Clutch Pedal Free Travel (Engine Running)
7/8"-l
1/8"

Clutch Housing Alignment
If
Dia-L-lgner reading
0.014

is greater than that indicated,
the
clutch

housing alignment
is
unacceptable.

Maximum Shim to Correct Alignment
0.010procarmanuals.com

07-03-20
FMX Transmission
07-03-20

Handle

Tool - T64L-7003-A6

D 1752-A

FIG. 35—Installing Input Shaft

Bushing

install the snap ring as shown in Fig.

33.
Make sure the snap ring is fully

seated in the groove. .

13.
Install the front clutch housing

on the primary sun gear shaft by ro-

tating the clutch units to mesh the

rear clutch plates with the serrations

on the clutch hub. Do not break the

seal rings.

14.
Install the clutch hub in the

clutch cylinder with the deep counter-

bor down (Fig. 36). Install the thrust

washer on the clutch hub.

15.
Install the pressure plate in the

clutch cylinder with the bearing sur-

face up (Fig. 37). Install the composi-

tion and the steel clutch plates alter-

nately, starting with a composition

plate (Fig. 38). Lubricate the plates as

they are installed.

HUB
PRESSURE PLATE

D1O45-A

FIG. 37—Installing Pressure Plate

D1961-A

FIG. 38—Installing Clutch Plates

BUSHING ^.^^ DRIVE GEAR

D 1047-B

39—Front Pump Disassembled
The final friction plate to be in-

stalled is selective. Install the thickest

plate that will be a minimum of 0.010

inch below input shaft shoulder in cyl-

inder. For all other plates, use the

thinnest available. Refer to the Speci-

fications Section for available plate

thickness.

16.
Install the turbine shaft in the

clutch cylinder, and then install the

snap ring. Make sure the snap ring is

fully seated in the groove.

17.
Install the thrust washer on the

turbine shaft.

FRONT PUMP

1.
Remove the stator support at-

taching screws and remove the stator

support. Mark the top surface of the

pump driven gear with Prussian blue

to assure correct assembly. Do not

scratch the pump gears.

2.
Remove the drive and driven

gears from the pump body.

3.
Refer to Fig. 39 for a disas-

sembled view of the front pump. In-

spect the pump body housing, gear

pockets and crescent for scores.

4.
If the pump housing bushing is

to be replaced, press the bushing from

the front housing with the tools shown

in Fig. 40.

5.
Press a new bushing into the

pump housing with the handle and

tool shown in Fig. 40.

6. If any parts other than the stator

support or bushings are found defec-

tive,
replace the pump as a unit.

Minor burrs and scores may be re-

moved with crocus cloth. The stator

support is serviced separately.

7.
Bolt the front pump to the trans-

mission case with capscrews.

D1960-A

/:/G.
36—Installing Clutch Hub
REMOVAL
INSTALLATION
D 1748-A

4Q—Replacing Front Pump Housing Bushingprocarmanuals.com

07-05-05
Specifications

07-05-05

C4 TRANSMISSION

Model

PEB

PEA-PEE
Forward Clutch

External

Spline

(Steel-Grit Blasted)

3(4) '.,

4
Internal

Spline

(Comp.)

4
(5)
>.r<

5
Free Pack

Clear.

(Inches)

0.020-0.036 <*

0.026-0.042
Reverse Clutch

External

Spline

(Steel)

3(5) j)

4
Internal

Spline

(Comp.)

3(3)
J>

4
Free Pack

Clear.

(Inches)

0.050-0.066

0.050-0.066

i Use the quantities shown in parenthesis when a service replacement cylinder is installed.

$•
0.026-0.042 inches on PEB models with service replacement cylinder.

C6 TRANSMISSION

Transmission Model

Forward Clutch Plates- PGA

PGB,
PGC

Reverse-High Clutch Plates-PGA

PGB-F2,
G2,

H2J1,
AD,

AE,
PGC

PGB-AF-1,

AG,
AH
Steel

Plates

3

4

3

4

5
Friction

Plates

4

5

3

4

5
Transmission Model

Low-Reverse Clutch Plates-PGA

PGB-F2,
G2, H2,

AF-1,
AG,
AH

PGB-J1,
AD,

AE,
PGC
Steel

Plates

4(6)®

6(6)©

5(5)®
Friction

Plates

4

6

5

©Use the quantities shown in parenthesis when a service replacement

case is installed.

CONTROL VALVE SPRING IDENTIFICATION

FMX TRANSMISSION

Spring

1 2 Shift Accumulator Valve '° C

Model
PHD

W °nri Shift Pnntrnl Vilur

Model PHD

Throttle Press. Booster Model PHB-A, PHD

Valve:
Model PHB-C,D,E,F,G,H

M Scheduling Valve-
M°delPHB

. 1 Scheduling Valve. Mode, PHD

Low Inhibitor Valve: Model PHB, PHD

Control Oil Press. Comp. Model PHB-A,C,D,E

Valve-Outer: Model PHB-F,G,H, PHD

Control Oil Press. Comp. Model PHB-A,C,D,E

Valve-Inner: Model PHB-F,G,H, PHD

Downshift Valve

Control Check Valve

3rd-2ndDownshift Control Valve

Transition Valve: Model PHB-A, PHD

Model PHB-C,D,E,F,G,H

2nd-3rd Shift Valve-Inner

2nd-3rd Shift Valve-Outer

Low Servo Modulator Valve
Total

Coils

8.5

9

7

7

15.5

15.5

11

12

42

8

9

13.5

13.5

13.5

12

14.5

8

7

21

4

29.5
Free

Length

(Inches)

1.170

1.260

1.650

1.880

1.980

1.660

0.880

0.910

2.140

1.640

1.650

1.620

1.230

1.107

0.480

0.820

1.600

1.320

1.340

1.008

1.800
Spring

Dia.
O.D.

(Inches)

0.470

0.470

0.725

0.725

0.470

0.470

0.265

0.265

0.205

0.509
I.D.

0.509
I.D.

0.310
I.D.

0.310 I.D.

0.250

0.214

0.200

0.470
I.D.

0.470
I.D.

0.295

0.692
I.D.

0.235
Wire

Dia.

(Inches)

0.035

0.038

0.047

0.044

0.047

0.047

0.026

0.023

0.028

0.038

0.035

0.023

0.030

0.023

0.014

0.018

0.031

0.035

0.028

0.041

0.028
Length
at Lbs.
Load

Load

2.900

4.250

4.900

4.600

6.650

5.250

2.400

1.400

1.900

3.200

2.400

1.000

2.000

1.400

0.100

0.605

2.000

2.750

1.500

2.950

2.975
Length

0.445

0.445

0.560

0.560

0.890

0.890

0.415

0.415

1.660

0.500

0.500

0.460

0.460

0.640

0.280

0.520

0.460

0.460

0.670

0.430

1.050
Spring Color

Code

Yel.ow

None

Pin<

White

Blue

Green

Orange

(2) Pink

Stripes

Yellow

Whte

None

Pink

None

None

None

Purple

None

None

Green

White

Noneprocarmanuals.com

07-05-06

Specifications

07-05-06

C4 TRANSMISSION

Spring

Manual Valve Detent: All except PEC-EI

Model PEC-EI

2-3 Backout Control Valve

Main Oil Press. Reg. Valve

Throttle Press. Modulator

Drive 2 Valve

Throttle Downshift Valve

Throttle Press. Booster Valve

Control Press. Booster Valve

Inter.
Band Accumulator Valve
.T,

Inter.
Band Accumulator Valve i

Line Press Coasting Boost Valve
Total

Coils

10

9

10

12

15

10

9

15

12.8

11

10

10
Free

Length

(inches)

0.764

0.74

1.515

2.53

1.513

0.735

0.962

1.39

1.66

1.38

1.293

1.03
Spring

Dia.
0. D.

(inches)

0.295

0.295

0.450

0.615

0.292

0.230

0.380

0.249
1. D.

0.350
1. D.

0.375
1. D.

0.375
1. D.

0.346
Wire

Dia.

(inches)

0.44

0.045

0.026

0.047

0.028

0.019

0.034

0.036

0.028

0.024

0.0258

0.034
Length
at Lbs.
Load

Load

6.5

7.5

1.353

7.24

3.675

0.80

3.44

5.250

1.63

1.0

1.25

4.42
Length

0.601

0.601

0.580

0.716

0.620

0.450

0.440

0.730

0.696

0.400

0.400

0.464
Spring Color

Code

White

None

White

Pink

Yellow

Gray

Dk. Green

Purple

None

Purple

None

White

® Used on Models PEA-A2, Ml, Nl,

'i.
Used on Models PEB-B2, C2, PEE

C6 TRANSMISSION

Spring

Manual Valve Detent: Model PGA-AA, A3,

J3,
Z, PGB-AD, AE,

F2, G2, H2,
Jl

Model PGC

Model PGA-AC,

AD,
AE, PGB-AFI,

AG,
AH

2-1 Scheduling Valve: All except, PGB-JI

Model PGB-JI

1-2 Shift Valve: Model PGA, PGB

Model PGC

Throttle Modulator Valve: Model PGA, PGB

Model PGC

Throttle Pressure Booster Valve

3-2 Shift Timing Valve

Inter.
Oil Pressure Booster Valve

Intermediate Servo Capacity Modulator Valve

Throttle Downshift Valve

Front Pump Relief Valve

Intermediate Servo Accumulator Valve—Inner ®

Intermediate Servo Accumulator Valve—Outer ©

Main Oil Pressure Regulator

2-3 Backout Shift Valve

Converter Pressure Relief Valve

cxy
None used on Models PGB-F2, G2, H2
Total

Coils

9

11.5

10

12

12

20

20

17.6

17.5

18

18.5

17

9.5

12

14

9.1

7.2

7

11.6

18.5
Free

Length

(inches)

0.740

0.800

0.764

0.730

0.700

1.160

1.120

1.257

1.120

1.570

1.900

2.097

0.580

0.790

1.020

1.630

1.500

1.190

0.812

1.120
Spring

Dia.
O. D.

(inches)

0.295

0.295

0.295

0.250

0.250

0.235

0.235

0.280

0.280

0.310

0.340

0.480

0.250

0.240

0.250

0.500

0.615

0.690

0.270

0.180
1.
D.
Wire

Dia.

(inches)

0.045

0.041

0.044

0.023

0.023

0.025

0.0244

0.0286

0.0317

0.0379

0.032

0.032

0.020

0.023

0.032

0.035

0.044

0.054

0.026

0.041
Length at Lbs. Load

Length

0.601

0.601

0.601

0.385

0.385

0.650

0.650

0.660

0.660

0.917

0.784

0.734

0.330

0.480

0.750

1.297

1.297

0.549

0.485

0.900
Load

9.50

5.25

6.50

1.20

1.050

1.725

1.370

2.30

2.81

5.90

4.25

1.50

0.63

1.15

3.30

1.0

1.14

6.45

1.57

5.0
Spring Color

Code

None

Yellow

White

Green

Green

Daub

White

Purple

Pink

Lt. Blue

Yellow

None

None

Brown

White Daul

Brown

None

None

None

Blue

Blueprocarmanuals.com