CRUISE MASTER SYSTEM CHECKS
Will not engage
Does not cruise at engage-
ment speed
System hunts or pulses
System does not disengage -
with brake pedal
System applies full throtUe
when engaged
Cannot adjust speed down-
ward with Engage Button
Does not engage or engages
lower than limits referred
to in "Driver Operation"
Cause
Brake Switch Circuit Open
Fuse blown
Defective Engage Switch
Vacuum leak in Servo and/or Brake
Switch and connecting lines.
Open in wiring harness
Defective Regulator
Orifice Tube misadjusted
Bead Chain loose.
Kinked or deteriorated hoses
Dirty Air Filter
Defective and/or improperly posi-
tioned Drive Cables and/or Casing
Assemblies
Defective Regulator
Brake and/or Vacuum Switch mis-
adjusted or defective
Hoses interchanged at Servo
Defective Regulator
Defective Engagement Switch or
Wiring
Internally Misadjusted Regulator
Correction
Check connections - adjust or replace switch. Refer to
Electrical Check Out.
Replace fuse - if it blows again, check for:
1.
Engage Switch stuck in the center of travel - Refer
to Electrical Check Out.
2.
Incorrect wiring - Refer to Electrical Check Out.
3.
Short to ground - Refer to Electrical Check Out.
Make necessary corrections.
Replace as needed - Refer to Electrical Check Out.
Vacuum test and repair or replace as needed. Refer to
Servo and Vacuum System Check Out.
Repair or replace as needed.
Replace Regulator.
Adjust as required.
Tighten Bead Chain.
Repair or replace.
Service as required.
Repair or replace as needed.
Replace Regulator.
Adjust or replace as required. Refer to Servo
and Vacuum System Check Out and Electrical Check
Out.
Correct as needed.
Replace Regulator.
Replace as needed. Refer to Electrical Check Out.
Replace Regulator
ACCESSORIES 15-11
12 VOLTS D.C.
ELECTRIC BRAKE
RELEASE
IGNITION
SWITCH
ENGINE
VACUUM
TRANSDUCER
Fig.
11 - Vacuum and Electrical Diagram
AUTOMATIC LEVEL CONTROL
INDEX
Page
General Description . . 15-11
System Checks and Adjustments 15-13
Service Operation . 15-15
GENERAL DESCRIPTION
A pneumatic level control system that automatically
maintains correct rear trim height of a car under varying
load conditions, the optional automatic level control is
used only in conjunction with the Superlift Shock Absorber
option.
The Superlift Shock Absorber option alone, consists of
the two shock absorbers with pressure lines to a "Tee"
where a ill valve is located, the shocks are inflated
with (or deflated of) compressed air (at any gas station)
to obtain the vehicle level desired with any given load
change.
The automatic leveling system is added to the Superlift
Shock Absorbers and supplies its own compressed air.
The system (fig. 13) consists of a vacuum operated air
compressor with pressure regulator,
and
integral storage
tank, vacuum line to engine, air intake filter, air lines,
and a height control valve.
The COMPRESSOR is a two-stage, vacuum actuated
type, requiring no lubrication. Vacuum supply is taken
from engine carburetor base. High pressure air is
supplied to the reservoir tank by the second stage of
the two-stage compressor. The first stage intake stroke
draws air at atmospheric pressure through a oneway
check valve located in the end of the first stage housing
under the first ^tagei housing cover. On the first stage
compression stroke, the intake valve is closed and the
oneway check valve in the second stage end of the piston
is opened. This allows the air from the first stage
cylinder to flow through the hollow piston into the second
stage cylinder for jhigh pressure compression. The
second stage compression stroke closes the check valve
in the piston and opeijis the check valve in the end of the
second stage housing.
The intake and compression strokes are controlled by a
sliding distributor valive that is actuated through an arm
that is tripped by the piston as it nears the end of each
stroke. Each time the arm actuates the distributor
valve, a different set of holes are covered in the first
stage housing. The distributor valve controls the flow of
intake manifold vacuum and air under atmospheric pres-
CHEVROLET CHASSIS SERVICE MANUAL
SPECIFICATIONS
2
RIDING HEIGHT MEASUREMENT*
Chevrolet
All Biscayne
and Bel Air 2 and 4
Doors,
All Impala
and
Caprice
4
Doors
and
All Station Wagons
. . . .
All Impala
and
Caprice
2
Doors
. . . . .
5-1/8"
± 1/2"
5-3/8"
± 1/2"
Chevelle
All Sedans
SS Coupe
and
Convertible
El Camino
and
Station W*
1-3/811
± 1/2"
1-1/8"
± 1/2"
..
2" ± 1/2"
Chevy
u
All
4 and 6
Cylinder Standard
2 and 4
Doors,
All Station Wagons,
and 6
Cylinder Nova
4
Door
All
8
Cylinder Standard
2 and 4
Doors,
All
Nova
2
Doors
and 8
Cylinder Nova
4
Door
. . .
3-3/4'
3-1/4'
±
1/2'
±
1/2'
Corvette
With
327 or 427
Engine
. . . .
327 Engine with
A/C or 427
Engine with
A/C,
P.S.,.and
P.B
Convertible with
327
Engine, Hardtop,
A/C, P.S., P.B., and
Powerglide
427 Engine with Optional Suspension
.
2-1/2"
.
2"
1-1/2"
1-1/2"
±
1/2"
±1/2"
±
1/2"
±
1/2"
Camaro
With
230
Engine
..... . . .
With
250
Engine
.... ...
With
283 - 327 and
350 Engine
2-3/4"
2-7/8"
2-5/8"
± 1/2"
± 1/2"
± 1/2"
•Must be within 1/2" from side to side
BOLT TORQUES
TORQUES
Spherical Joint
Upper Stud
Nut
Lower Stud
Nut
Stud
to
Control
Arm Nuts (Service)
Lower Forging
Nut
Steering
Arm
Attaching Nuts
Shock Absorber
Upper Shaft
Nut
Lower Attachment
Bracket
to
Spring Tower
Stabilizer
Bar
Frame Bracket Bolts
Link Nuts
Strut
Rod
Rod
to Arm Nut
Adjustment
Nut
Front Spring
Spring Seat
to
Control
Arm Nuts
Lower Control
Arm
Inner Pivot Nuts
Upper Control Arm
Attaching Nuts
Collar Bolts
Brake Anchor Pin
Drum Brakes
Brake Anchor Bolt
Disk Brakes
Lower Control Arm
Cross Shaft Bolts
Front
Rear .
Wheel Stud Nuts
Chevrolet
50 ft. lbs.
80 ft lbs.
25 ft. lbs.
40 ft. lbs.
50 ft. lbs.
8 ft. lbs.
15 ft. lbs.
—
15 ft lbs.
8 ft. lbs.
70 ft lbs.
80 ft lbs.
115 ft lbs.
75 ft lbs.
45 ft lbs.
130 ft lbs.
—
65 ft lbs.
Chevelle
50 ft lbs.
80 ft lbs.
25 ft. lbs.
—
85 ft lbs.
8 ft lbs.
20 ft lbs.
—
15 ft lbs.
8 ft lbs.
—
80 ft lbs.
50 ft. lbs.
45 ft. lbs.
130 ft lbs.
—
65 ft lbs.
Chevy H
45 ft lbs.
45 ft lbs.
25 ft lbs.
—
65 ft. lbs.
8 ft lbs.
9 ft lbs.
9 ft. lbs.
9 ft. lbs.
10 ft. lbs.
45 ft lbs.
80 ft lbs.
30 ft lbs.
65 ft lbs.
50 ft. lbs.
50 ft lbs.
130 ft lbs.
_
—
65 ft lbs.
Corvette
45 ft lbs.
20 ft lbs.
20 ft lbs.
—
20 ft lbs.
10 ft lbs.
—
10 ft lbs.
10 ft. lbs.
—
95 ft lbs.
35 ft lbs.
40 ft lbs.
75 ft lbs..
70 ft lbs.
135 ft lbs.
75 ft lbs.
Camaro
50 ft lbs.
65 ft lbs.
25 ft lbs.
—
85 ft lbs.
8 ft lbs.
20 ft lbs.
.
—
15 ft. lbs.
8 ft._lbs.
_
85 ft lbs.
50 ft lbs.
45 ft lbs.
130 ft lbs.
_
—
65 ft lbs.
CHEVROLET CHASSIS SERVICE MANUAL
SPECIFICATIONS
5
BRAKES
SECTION
5
Type
Brake Drums
Diameter
Maximum
Out of Rou
Maximum Rebor©
id
Brake Shoes
Width Front
Rear
Length Primary
Secondary
Wheel Cylinder Diameter
Front
Rear
Chevrolet
Chevelle
Chevy
H
Camaro
Duo Servo Self Adjusting
11"
9-1/2
9-1/2
.008"
.060"
2-3/4
2
9-1/4
11-41/64
1-3/16
1
2-1/2
2
9
9-3/4
1-1/8
15/16
1-1/16
7/8
2-1/2
2
9
9-3/4
1-1/8
15/16
Corvette
Disc
2-7/32
5-31/32
1-7/8
1-3/8
TORQUE CHART
APPLICATION
Brake Pipe Distribution
and
Switch Assembly Mounting
Screws
Main Cylinder
to
Firewall
Mounting Nuts
Push
Rod
Clevis
Nut
Brake Hydraulic
Pipe
to
Main
Cylinder
and
Switch Connections
Brake Hose
to
Brake
Assembly Connection
Parking Brake Equalizer
Check
Nut
Hydraulic Brake
Pipe Connections
Rear Brake Hose
to
Rear
Brake Line "T" Connection
Caliper Half Retaining Bolts
Caliper
to
Mounting Bracket
Retaining Bolts
Chevrolet
24
lb. ft
14
lb. ft
100
lb. in.
(Front Line)
115
lb. in.
(Rear Line)
23
lb. ft
85
lb. in.
110
lb. in.
113
lb. in.
130
lb. ft
130
lb. ft
Chevelle
60
lb. in.
24
lb. ft
14
lb. ft
115
lb. in.
23
lb. ft
85
lb. in.
100
lb. in.
(Front)
120
lb. in.
(Rear)
113
lb. in.
130
lb. ft
130
lb. ft
Chevy
n
150
lb. in.
24
lb. ft
14
lb. ft
115
lb. in.
2^
lb. ft
—
100
lb. in.
65
lb. in.
130
lb. ft
130
lb. ft
Camaro
24
lb. ft
14
lb. ft
115
lb. in.
23
lb. ft
85
lb. in.
100
lb. in.
113
lb. in.
130
lb. ft
130
lb. ft
Corvette
90
lb. in.
24
lb. ft.
14
lb. ft.
115
lb. in.
23
lb. ft
70
lb. in.
100
lb. in.
113
lb. in.
130
lb. ft
130
lb. ft
CHEVROLET CHASSIS SERVICE MANUAL
SPECIFICATIONS
18
POWERGLIDE
Transmission Case to. Engine
35 ft. lbs.
Transmission
Oil Pan to
Case
* 8 ft lbs.
Transmission Extension
to
Case
25 ft lbs.
Speedometer Driven Gear Fitting Retainer
'.....- .......
4fft
lbs.
Servo Cover
to
Transmission Case Bolts
.....*.........
20 ft lbs.
Front Pump
to
Transmission Case Bolts
... 15 It lbs.
Front Pump Cover
to
Body Attaching Bolts
. . ..•. 20 ft lbs.
Pinion Shaft Lock Plate Attaching Screws
. . . 2-1/2 ft lbs.
Governor Body
to Hub
Attaching Bolts
•„•••........
7 ft lbs.
Governor
Hub
Drive Screw
8 ft lbs.
Rear Pump
to
Transmission Case Bolts
. •
..........
10 ft lbs.
Valve Body
to
Transmission Case Bolts
15 ft lbs.
Valve Body Suction Screen Attaching Screws
. . . . * . . 2-1/2 ft lbs.
Upper Valve Body Plate Bolts
5 ft lbs.
Lower
to
Upper Valve Body Attaching Bolts
15 ft lbs.
Inner Control Lever Allen Head Screw
2-1/2 ft lbs.
Parking Lock Pawl Reaction Bracket Attaching Bolts
10 ft lbs.
Oil Cooler Plugs
at
Transmission Case
. I . . 5 ft lbs.
Pressure Test Point Plugs
.
•-,•••
• •" 5 ft lbs.
Low Band Adjustment Locknut
.....;.
15 ft lbs.
Converter
to
Engine Bolts
......................
i . 35 ft lbs.
Under
Pan to
Transmission Case.
7-1/2 ft lbs.
Oil Cooler Pipe Connectors
to
Transmission Case
or
Radiator
10 ft lbs.
Oil Cooler Pipe
to
Connectors
10 ft lbs.
Vacuum Modulator
to
Transmission Case
15 ft lbs.
Oil
Pan
Drain Plug
20 ft lbs.
Converter Drain Plug (Taxies)
^
.........
20 ft lbs.
Parking Brake Lock
&
Range Selector Inner Lever Allen Head Screw
. . . »..,
......
... . 2-1/2 ft lbs.
TURBO-HYDRAMATIC
Pump Cover Bolts
18 lb. ft
Parking Pawl Bracket Bolts
18 Ib. ft
Case Center Support Bolt
. . .
......
. . . .
<
. . . . .
.........
. 23 lb. ft
Pump
to
Case Attaching Bolts.
. . ..- 18 lb. ft
Extension Housing
to
Case Attaching Bolts.
23 lb. ft
Rear Servo Cover Bolts
. . . . . . . 18 lb. ft
Detent Solenoid Bolts
7 lb. ft
Control Valve Body Bolts
8 lb. ft
Bottom
Pan
Attaching Screws
.. \ 12 lb. ft
Modulator Retainer Bolt
.*........
; . . . . . . . 18 lb. ft
Governor Cover Bolts
...........................
18 ib. ft
Manual Lever
to
Manual Shaft
Nut . . 8 lb. ft
Manual Shaft
to
Inside Detent Lever
. 18 lb. ft
Linkage Swivel Clamp
Nut 43 lb. ft
Converter Dust Shield Screws
93 lb. ft
Transmission
to
Engine Mounting Bolts
:............
28 lb. ft
Converter-to Flywheel Bolts
. . 33 lb. ft
Rear Mount
to
Transmission Bolts
. . . . 40 lb. ft
Rear Mount
to
Crossmember Bolt
* 40 lb. ft
Crossmember Mounting Bolts . .
...............
25 lb. ft
Oil Cooler Line . . . .' 113 lb. In.
Line Pressure Take-Off Plug . . .... 13 lb. ft
CHEVROLET CHASSIS SERVICE MANUAL
SPECIFICATIONS 24
CHEVROLET
Engine and Body Styles
All. Engines, All Styles except
Those Shown Below
427 V-8 Super Sport 2-Door Coupe and
Convertible (Z-24 Option)
All Engines, Station Wagon
Tire
14 Inch
8.25
8.25
8.55
Usage
STANDARD TIRE
15 Inch (With Disc
8.15
G70-15
8.45 (8-Ply Rating,
Brakes)
4-Ply)
OPTIONAL TIRE
14 Inch
8.25 (a-Ply Rating,
4-Ply)
. —. ...
8.55 (8-Ply Rating,4-Ply)
All tires listed are 4-Ply Rating, 2-Ply except where indicated.
Recommended Tire Inflation Pressures—Pounds per Square.Inch (Cool)
' Models
All Models Except Station
Wagons
Station Wagons (Without Disc
Brakes—14" Wheels
Station Wagons (With Disc
Brakes-15" Wheels)
Tire Ply-
4 Ply Rating-2 Ply
8 Ply Rating-4 Ply
4 Ply Raging—2 Ply
8 Ply Rating-4 Ply
8 Ply Rating-4 Ply
Standard Inflation
for All Loads
Including Full Rated
1 to 6 Passengers
+ 200 lbs. luggage
(1100 lbs. load)
Front
24
24
Rear
28
28
1 to 6 passengers (2 Seat)
+ 300 lbs. cargo
or 1 to 8 pass. (3 Seat)
(1200 lbs. load)
Front
22
22
Rear
32
32
1 to 6 passengers (2 Seat)
+ 300 lbs. cargo
or 1 to 8 pass. (3 Seat)
(1200 lbs. load)
Front
22
Rear
34
Optional Inflation
ior
Reduced Loads
1 to 5 passengers
(750 lbs. load)
Front
"24~
24
Rear
24
24
1 to 5 passengers
(750 lbs. load)
Front
22
22
Rear
26
26
1 to 5 passengers
(750 lbs. load)
Front
22
Rear
26
1.
Tire inflation pressures may increase as much as
six (6) pounds per square inch (PSI) when hot
2.
For continuous high speed operation (over 75 MPH)
increase tire inflation pressures four (4) pounds per
square inch .over the recommended pressures up to
a maximum of 32 pounds per square inch cool for
4-ply rating tires or 40 pounds per square inch for
8-ply rating tires. Sustained speeds above 75 MPH
are not recommended when the 4 pounds per square
inch adjustment would require pressures greater
than the maximums stated above.
3.
Cool tire inflation pressure? after vehicle has been
inoperative for three (3) hours or more, or driven
less than one (1) mile.
Hot tire inflation pressure: after vehicle has been
driven ten (10) miles or more at 60-70 MPH.
4.
Station Wagon loads should be distributed as far
forward as possible.
5. Vehicles with luggage racks do not have a load
limit greater than the l,000# loads (l,200# for
Station Wagons) specified in the Tire Inflation
Pressure Table.
6. When towing trailers, the allowable passenger and
cargo load must be reduced by an amount equal to
the trailer tongue load on the trailer hitch.
CHEVROLET CHASSIS SERVICE MANUAL
SPECIFICATIONS 26
LAMP USAGE (Cont'd.)
CANDLE
POWER
1
6
4
2
3
2
2
3
2
3
15
15
BULB
NUMBER
1445
212
67
1893
1816
194
1895
1816
257
1816
1003
93
Seat Separator-Compartment Lamp . . . . .
-Courtesy Lamp •
License Plate Lamp . .
Radio Dial Lamp
Chevrolet, Chevelle, Chevy n & Camaro
Corvette
Brake Alarm Lamp
. Chevrolet & Camaro . . .... . .
Chevelle & Chevy n . . . . .'. ;v . . . .
Corvette . . . . . . . .
Headlamp Mqtor Warning Lamp (Flashing) .
Clock Lamp (Corvette) .''> ....
Luggage Compartment Lamp. . ... . . . •
Underhood
FUSES AND CIRCUIT BREAKER
A circuit breaker in the light control switch protects
the headlamp circuit, thus eliminating one fuse. A
separate circuit breaker protects the power window,
seat and top circuits. On Corvettes the headlamp motor
circuit is also protected by a separate circuit breaker.
Where current load is too heavy, the circuit breaker
rapidly opens and closes, protecting the circuit until
the cause is found and eliminated.
louses located in the Fuse Panel under the instrument panel are:
Wiper (Chevrolet, Chevelle, and "F" Car) 3AF/AGC 20 Amp.
Back-up Lamp and Gauges. . . 3AG/AGC 10 Amp.
Heater - Air Conditioning 3AG/AGC 25 Amp.
Radio 3AG/AGC 10 Amp.
Radio - Wiper (Chevy II and Corvette) 3AG/AGC 20 Amp.
Instrument Lamps 3AG/AGC . 4 Amp.
Stop and Tail Lamps ........ t 3AG/AGC 20 Amp.
Clock, Lighter, Courtesy Lamps, and Hazard Warning 3AG/AGC 20 Amp.
In-Line Fuses:
Air Conditioning High Blower Speed Fuse located in wire running
from horn relay to A/C Relay
Comforton and Four Season SAE 30 Amp.
Universal & All Weather (Chevy H) SAE 20 Amp.
Fusible Links: ,
Pigtail lead at battery positive cable (except Corvette) 14 gage brown wire
Molded splice at Solenoid "Bat" terminal (Corvette only) 14 gage brown wire
Molded Splice Located at the horn relay 16 gage black wire
Molded splice in Voltage Regulator #3 terminal wire 20 gage orange wire
Molded splice in Ammeter circuit (Both sides of meter) 20 gage orange wire
CHEVROLET CHASSIS SERVICE MANUAL