If these modified engine performancecharacteristics persist for an extendedperiod and either the service engine soonor powertrain malfunction, reduced power,electronic throttle control light isilluminated, have the system checked byan authorized dealer.
Service engine soon
Powertrain malfunction, reducedpower, electronic throttle control
Diesel Lubrication System
It is important to change the engine oil atthe recommended service intervals orwhen indicated by the information displayto maintain oil viscosity. Extending the oiland filter change interval beyond therecommended interval can negativelyaffect engine performance, fuel economyand engine life. See Engine Oil Check(page 227).
Engine and secondary cooling system
The cooling system contains a primarycooling loop to cool the engine and asecondary cooling loop to cool thetransmission, charge air, and fuel. Thecoolant serves three primary purposes: toprovide heat transfer, freeze pointprotection, and corrosion protection usingadditives.
Vehicles with diesel engines typically areused to carry heavy loads and accumulatemileage rapidly. These two factors maycause the additives in the coolant to wearout in a shorter time. You can find moreinformation about coolant additives andcoolant change intervals in the coolantchapter. See General MaintenanceInformation (page 325). Operating theengine with insufficient coolant or coolantadditive can cause severe engine damage.
Selective catalytic reduction system
Your vehicle is equipped with a selectivecatalytic reduction system designed toreduce emission levels of nitrogen oxidesfrom the exhaust of your diesel engine. Thissystem relies on the use of Diesel ExhaustFluid (DEF) that you must replenish atcertain intervals. Failure to maintain properDEF levels or if the DEF becomescontaminated will result in vehicle speedlimitations or result in your vehicle enteringan idle-only mode. See SelectiveCatalytic Reductant System (page 120).
Minor Troubleshooting Guide
If the engine won’t crank
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds. Washhands after handling.
Turn on the headlights. If the lights are dim,do not go on at all or when the ignition isturned to the start position, the lightsbecome dim or go out, the batteryconnections may be loose or corroded, orthe battery may be discharged. If there isa clicking or stuttering sound coming fromthe engine compartment when you turnthe key to the start position, this may alsoindicate a loose or corroded batteryconnection.
Check the battery connections at thebattery posts, cable connection to theengine grounding point and at the starterconnection.
If you suspect a discharged battery, haveit checked and corrected.
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Engine Oil Pressure Gauge
Indicates engine oil pressure. At normaloperating temperature, the level indicatoris in the normal range. If the pressure gaugefalls below the normal range, stop yourvehicle, switch off the engine and checkthe engine oil level. Add oil if needed. If theoil level is correct, have your vehiclechecked by an authorized dealer.
Engine Coolant TemperatureGauge
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
Indicates engine coolant temperature. Atnormal operating temperature, the levelindicator is in the normal range. If theengine coolant temperature exceeds thenormal range, stop your vehicle as soon aspossible, switch off the engine and let theengine cool.
Fuel Gauge
The fuel gauge indicates about how muchfuel is in the fuel tank.
The arrow adjacent to the fuel pumpsymbol indicates on which side of yourvehicle the fuel filler door is located.
Note:The fuel gauge may vary slightlywhen your vehicle is moving or on a slope.
Low Fuel Reminder
A low fuel level reminder displays andsounds when the distance to emptyreaches 50 mi (80 km),25 mi (40 km),10 mi (20 km) and 0 mi (0 km) for allvehicle keys.
Note:The low fuel reminder can appear atdifferent fuel gauge positions depending onfuel economy conditions. This variation isnormal.
Distance to Empty
Indicates the approximate distance yourvehicle can travel on the fuel remaining inthe tank. Changes in driving pattern cancause the value to not only decrease butalso increase or stay constant for periodsof time.
Configurable Gauge
Transmission Fluid Temperature Gauge
Indicates transmission fluid temperature.At normal operating temperature, the levelindicator is in the normal range. If thetransmission fluid temperature exceedsthe normal range, stop your vehicle as soonas possible and verify the airflow is notrestricted by snow or debris blockingairflow through the grille.
Special operating conditions such assnowplowing, towing, or off-road use maycause higher than normal operatingtemperatures. See Special OperatingConditions Scheduled Maintenance(page 335).
To lower the transmission temperatureinto the normal range, alter the severity ofyour driving conditions. Operating thetransmission for extended periods with thegauge in the higher than normal area maycause internal transmission damage. If thegauge continues to show hightemperatures, see an authorized dealer.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingInstrument Cluster
Door Ajar
Displays when the ignition is onand any door is not completelyclosed.
Electronic Locking Differential (If
Equipped)
Illuminates when using theelectronic locking differential.
Engine Coolant Temperature
If it illuminates when your vehicleis moving, this indicates that theengine is overheating. Stop yourvehicle as soon as it is safe to do so andswitch the engine off. Have your vehiclechecked as soon as possible. See EngineCoolant Check (page 238).idk
Engine Oil Pressure
If it illuminates with the enginerunning, or when you are driving,this indicates a malfunction.Stop your vehicle as soon as it is safe todo so and switch off the engine. Check theengine oil level.
Note:Do not resume your journey if itilluminates despite the level being correct.Have the system checked as soon aspossible.
Exhaust Brake On (If Equipped)
The exhaust brake indicator lightilluminates when you switch theexhaust brake on.
Fasten Seatbelt
Illuminates and a tone soundsto remind you to fasten yourseatbelt.
High Beam
Illuminates when you switch onthe high beam headlamps. Itflashes when you use theheadlamp flasher.
Hydromax
If the light illuminates andremains on when the key is in theon position or the engine isrunning, this indicates inadequate hydraulicbooster pressure or reserve pump systemfailure. Stop the vehicle as soon aspossible and have your vehicle checked.
Low Fuel Level
Illuminates when the fuel levelis low or the fuel tank is nearlyempty. Refuel as soon aspossible.
Parking Brake Warning
Briefly illuminates when youswitch the ignition to the onposition, with the engine off. Italso illuminates when you apply theparking brake. If the park brake lamp doesnot illuminate at these times, seekimmediate service. Vehicles with the powerparking brake option: If the park brakewarning lamp begins to blink after settingthe parking brake, this may indicate afailure in the parking brake system. Havethe system checked as soon as possible.Driving extended distances with theparking brake engaged can cause brakefailure and the risk of personal injury.
Parking Lamps
Illuminates when you switch thelow beam headlamps or theparking lamps on.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingInstrument Cluster E163170 E103308 E67022 E171217 E71880 E67019 E146190 E208810 E71341
ActionMessage
Your vehicle has entered the cleaningmode. Various engine actions raises theexhaust temperature in the diesel particu-late filter system to burn off the particles,exhaust soot. After the vehicle burns theparticles off, the exhaust temperaturereturns to normal levels.
Exhaust Filter Cleaning
The diesel particulate filter is full ofparticles, exhaust soot, and you are notoperating the vehicle in a manner thatallows normal cleaning. Drive the vehicleabove 30 mph (48 km/h) until the messageclears.
Exhaust Filter Overloaded Drive to Clean
Exhaust Filter Overloaded Clean Now
Exhaust Filter at Limit Clean Now
Exhaust Filter at Limit Drive to Clean Now
The exhaust system temperature exceededthe intended operating range. If this warningoccurs, a tone sounds, followed by reducedengine power. The engine shuts down whenyour vehicle speed is below 3 mph(5 km/h). Stop the vehicle as soon as safelypossible. Have the system checked as soonas possible.
Exhaust System Overheated Stop SafelyNOW
In extremely cold weather, typically below-15°F (-26°C) and if the engine block heateris not utilized, your engine will not respondto accelerator pedal movement for a shortperiod of time. This restriction allows yourengine to properly circulate the oil to avoidengine damage.
Engine Warming Please Wait {seconds:00}sec
The diesel particulate filter is clean.Exhaust Filter Drive Complete
The diesel filter is clean, operatorcommanded regeneration only.Exhaust Filter Cleaned
The manual regeneration process hasstopped, operator commanded regenera-tion only.
Exhaust Filter Cleaning Stopped
The distance you can travel beforedepleting the remaining diesel exhaust fluid.DEF Level Low Range: distanceimperial:###0 mi Refill Now
DEF Level Low Range: distancemetric:###0 km Refill Now
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingInformation Displays
Lane Departure Warning System
ActionMessage
The system has detected a condition thathas caused the system to be temporarilyunavailable. If the message continues todisplay, have the system checked as soonas possible.
Front Camera Temporarily Not Available
The system has detected a condition thatrequires you to clean the windshield in orderfor it to operate properly.
Front Camera Low Visibility Clean Screen
The system requires service, have thesystem checked as soon as possible.Front Camera Malfunction Service Required
The system requests you to keep yourhands on the steering wheel.Keep Hands on Steering Wheel
Maintenance
ActionMessage
Stop your vehicle as soon as safely possibleand turn off the engine. Check the oil level,if the warning stays on or continues to comeon with your engine running, have yourvehicle checked as soon as possible.
Low Engine Oil Pressure
The engine oil life is low and needs to bechanged soon.Change Engine Oil Soon
The engine oil life is low and needs to bechanged immediately.Oil Change Required
The brake fluid level is low, have the systemchecked as soon as possible.Brake Fluid Level Low
The brake system requires service. Stopyour vehicle in a safe place. Have thesystem checked as soon as possible.
Check Brake System
Your vehicle is still in transport or factorymode. This may not allow some featuresto operate properly. Have your vehiclechecked as soon as possible.
Factory Mode Contact Dealer
Transport Mode Contact Dealer
The powertrain requires service.See Manual
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingInformation Displays
EMISSION LAW
WARNING: Do not remove or alterthe original equipment floor covering orinsulation between it and the metal floorof the vehicle. The floor covering andinsulation protect occupants of thevehicle from the engine and exhaustsystem heat and noise. On vehicles withno original equipment floor coveringinsulation, do not carry passengers in amanner that permits prolonged skincontact with the metal floor. Failure tofollow these instructions may result infire or personal injury.
U.S. federal laws and certain state lawsprohibit removing or rendering inoperativeemission control system components.Similar federal or provincial laws mayapply in Canada. We do not approve of anyvehicle modification without firstdetermining applicable laws.
Tampering with emissionscontrol systems includingrelated sensors or the DieselExhaust Fluid system can result in reducedengine power and the illumination of theservice engine soon light.
Tampering With a Noise ControlSystem
Federal laws prohibit the following acts:
•Removal or rendering inoperative byany person other than for purposes ofmaintenance.
•Repair or replacement of any device orelement of the design incorporated intoa new vehicle for the purpose of noisecontrol prior to its sale or delivery tothe ultimate purchaser or while it is inuse.
•The use of the vehicle after any personremoves or renders inoperative anydevice or element of the design.
The U.S. Environmental Protection Agencymay presume to constitute tampering asfollows:
•Removal of hood blanket, fender apronabsorbers, fender apron barriers,underbody noise shields or acousticallyabsorptive material.
•Tampering or rendering inoperative theengine speed governor, to allow enginespeed to exceed manufacturerspecifications.
If the engine does not start, runs rough,experiences a decrease in engineperformance, experiences excess fuelconsumption or produces excessiveexhaust smoke, check for the following:
•A plugged or disconnected air inletsystem hose.
•A plugged engine air filter element.
•Water in the fuel filter and waterseparator.
•A clogged fuel filter.
•Contaminated fuel.
•Air in the fuel system, due to looseconnections.
•An open or pinched sensor hose.
•Incorrect engine oil level.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingEngine Emission ControlE67028
VEHICLE INSPECTION
INFORMATION
To make sure your vehicle is ready tooperate, conduct a pre-trip inspection atthe beginning of each work period. Followthe steps listed in this section to verify aproper vehicle inspection procedure.
WARNING: Exercise great cautionwhen working on a vehicle equipped withan automatic fan clutch. The fan startsin motion only after the engine coolantreaches a predetermined temperatureor the refrigerant pressure (if equippedwith air conditioning) reaches apredetermined setting. The fan starts atthis point with no advance warning.Never reach near, or permit objects toprotrude into, the fan blade radius whilethe engine is running as this could resultin vehicle damage, personal injury ordeath.
WARNING: Do not operate thevehicle if any suspension conditionslisted in the following charts are evident.Loss of steering or suspension couldresult in property damage, personal injuryor death.
WARNING: If a wheel must bechanged, obtain expert tire service help.Mounting and un-mounting of tiresshould only be performed by a qualifiedtechnician using necessary safetyprocedures and equipment, otherwisethe result could be property damage,personal injury or death.
Note:Always make sure you apply theparking brake before starting the engine.
Engine compartment (with engine off)
Use the dipstick to verify the oil level is in the proper operatingrange. See Engine Oil Dipstick (page 227).Engine oil
Look through the plastic reservoir and verify the coolant levelis within the proper operating range. Do not remove thepressure cap until the coolant has cooled. See EngineCoolant Check (page 238).
Engine coolant
Verify that the fluid level is in the proper operating range. SeePower Steering Fluid Check (page 246).Power steering fluid
Remove the master cylinder caps and inspect the fluid level.See Brake Fluid Check (page 245).Brake fluid
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Front brakes
Inspect for cracked, worn or frayed hoses, and that all coup-lings are secure.Hoses
Verify that there are no cracks or dents, and that the cham-bers are securely mounted.Brake chambers
Inspect for broken, loose or missing parts.Slack adjusters
Note: The angle between the push rod and adjuster armshould be approximately 90 degrees when the brakes areapplied. When pulled by hand, the push rod should not movemore than approximately 1 in (2.5 cm).
Verify that there are no cracks, dents, holes, and no loose ormissing bolts and that the brake linings are not worn,dangerously thin or contaminated by lubricant.
Drums
Front wheels
Inspect for damaged or bent rims. They should not havewelding repairs, and there should be no rust trails, whichindicate it is loose on the wheel.
Rims
Verify all lug nuts are present and not loose (look for rusttrails around the lug nuts). There should be no cracks radiatingfrom the lug bolt holes or distortion of the bolt holes.
Lug nuts
Inspect wheel hub oil seal for leaks and, if sight glass ifpresent, verify the oil level is adequate.Hub oil seals
Inspect for proper lubrication level if the hubcap has a trans-parent window. If the hubcap does not have a transparentwindow, remove the rubber fill-plug and inspect for properlevel.
Oil-lubricated frontwheel bearings
Fuel area
Verify the tank(s) and cap(s) are secure and that there areno leaks from the tank(s).Fuel tank(s)
Inspect for leaks from the tank(s).Leaks
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingVehicle Inspection Guide