Jump Starting the Vehicle........................190
Transporting the Vehicle...........................192
Towing Points...............................................193
Crash and BreakdownInformation
Roadside Assistance..................................194
Automatic Crash Shutoff.........................195
Customer Assistance
Getting the Services You Need..............196
In California (U.S. Only).............................197
The Better Business Bureau (BBB) AutoLine Program (U.S. Only).....................198
Getting Assistance Outside the U.S. andCanada.......................................................199
Ordering Additional Owner's Literature.......................................................................200
Reporting Safety Defects (U.S. Only).......................................................................200
Reporting Safety Defects (Canada Only).........................................................................201
Fuses
Fuse Specification Chart.........................202
Changing a Fuse............................................211
Vehicle Inspection Guide
Vehicle Inspection Information..............213
Maintenance
General Information...................................222
Opening and Closing the Hood.............223
Under Hood Overview - 6.7L Diesel......225
Under Hood Overview - 7.3L...................226
Engine Oil Dipstick - 6.7L Diesel............227
Engine Oil Dipstick - 7.3L..........................227
Engine Oil Check..........................................227
Changing the Engine Oil and Oil Filter........................................................................228
Oil Change Indicator Reset.....................229
Changing the Engine Air Filter - 6.7LDiesel..........................................................230
Changing the Engine Air Filter - 7.3L.....232
Draining the Fuel Filter Water Trap - 6.7LDiesel...........................................................234
Engine Coolant Check - 6.7L Diesel......235
Engine Coolant Check - 7.3L...................238
Automatic Transmission Fluid Check........................................................................243
Brake Fluid Check.......................................245
Power Steering Fluid Check...................246
Changing the 12V Battery........................246
Adjusting the Headlamps.......................248
Washer Fluid Check...................................249
Fuel Filter - 7.3L...........................................249
Checking the Wiper Blades....................249
Changing the Wiper Blades....................250
Removing a Headlamp............................250
Changing a Bulb.........................................250
Changing the Engine-Mounted andDiesel Fuel Conditioner Module FuelFilters - 6.7L Diesel..................................251
Electrical System Inspection..................254
Air Induction System Inspection...........255
Exhaust System Inspection....................255
Brake System Inspection.........................256
Axle Inspection............................................259
Steering System Inspection...................259
Suspension System Inspection............260
Frame and Tow Hook Inspection.........260
Rear Axle Fluid Check...............................260
Spring U-Bolt Check...................................261
Vehicle Care
General Information..................................262
Cleaning Products......................................262
Cleaning the Exterior.................................263
Waxing............................................................264
Cleaning the Engine..................................264
Cleaning the Windows and Wiper Blades........................................................................265
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Cleaning the Interior..................................265
Cleaning the Instrument Panel andInstrument Cluster Lens......................266
Repairing Minor Paint Damage.............266
Cleaning the Wheels.................................266
Vehicle Storage............................................267
Wheels and Tires
Tire Care.........................................................269
Using Snow Chains....................................287
Changing a Road Wheel..........................287
Technical Specifications.........................289
Capacities and Specifications
Engine Specifications - 6.7L Diesel.......291
Engine Specifications - 7.3L....................292
Motorcraft Parts - 6.7L Diesel................293
Motorcraft Parts - 7.3L..............................295
Bulb Specification Chart.........................296
Engine Oil Capacity and Specification -6.7L Diesel.................................................296
Engine Oil Capacity and Specification -7.3L...............................................................299
Cooling System Capacity andSpecification - 6.7L Diesel...................301
Cooling System Capacity andSpecification - 7.3L................................302
Fuel Tank Capacity - Diesel....................303
Fuel Tank Capacity - Gasoline..............304
Air Conditioning System Capacity andSpecification - 6.7L Diesel..................305
Air Conditioning System Capacity andSpecification - 7.3L................................306
Washer Fluid Specification....................306
Diesel Exhaust Fluid Capacity andSpecification............................................307
Automatic Transmission Fluid Capacityand Specification - Diesel...................307
Automatic Transmission Fluid Capacityand Specification - Gasoline.............308
Brake Fluid Specification........................309
Rear Axle Fluid Capacity andSpecification - Diesel...........................309
Rear Axle Fluid Capacity andSpecification - Gasoline.........................311
Hydraulic Power Steering Fluid Capacityand Specification.....................................312
Vehicle Identification
Vehicle Identification Number................313
Connected Vehicle
Connected Vehicle Requirements.........314
Connected Vehicle Limitations..............314
Connecting the Vehicle to a MobileNetwork.......................................................314
Connected Vehicle – Troubleshooting.........................................................................314
Audio System
General Information...................................315
Audio Unit.......................................................315
Connecting a Bluetooth® Device..........318
Streaming Bluetooth Audio.....................318
Playing Media From a USB Device........318
Audio Input Jack...........................................319
USB Port........................................................320
Using Voice Recognition..........................320
Accessories
Auxiliary Switches.......................................321
Ford Protect
Ford Protect..................................................323
Scheduled Maintenance
General Maintenance Information.......325
Normal Scheduled Maintenance.........330
Special Operating Conditions ScheduledMaintenance............................................335
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingTable of Contents
Your vehicle may not pass the I/M test ifthe service engine soon indicator is on ornot working properly (bulb is burned out),or if the OBD-II system has determinedthat some of the emission control systemshave not been properly checked. In thiscase, the vehicle is not ready for I/Mtesting.
If the vehicle’s engine or transmission hasjust been serviced, or the battery hasrecently run down or been replaced, theOBD-II system may indicate that thevehicle is not ready for I/M testing. Todetermine if the vehicle is ready for I/Mtesting, turn the ignition key to the onposition for 15 seconds without crankingthe engine. If the service engine soonindicator blinks eight times, it means thatthe vehicle is not ready for I/M testing; ifthe service engine soon indicator stays onsolid, it means that your vehicle is readyfor I/M testing.
The OBD-II system checks the emissioncontrol system during normal driving. Acomplete check may take several days.
If the vehicle is not ready for I/M testing,you can perform the following driving cycleconsisting of mixed city and highwaydriving:
1.15 minutes of steady driving on anexpressway or highway followed by 20minutes of stop-and-go driving with atleast four 30-second idle periods.
2.Allow your vehicle to sit for at leasteight hours with the ignition off. Then,start the vehicle and complete theabove driving cycle. The vehicle mustwarm up to its normal operatingtemperature. Once started, do not turnoff the vehicle until the above drivingcycle is complete.
If the vehicle is still not ready for I/Mtesting, you need to repeat the abovedriving cycle.
SELECTIVE CATALYTIC
REDUCTANT SYSTEM - DIESEL
Your vehicle may have a selective catalyticreduction system. This system helpsreduce emission levels of oxides ofnitrogen from the exhaust system. Thesystem automatically injects dieselexhaust fluid into the exhaust system toenable correct selective catalytic reductionsystem function.
Note:Selective catalytic reduction systemsare not fitted to vehicles in markets whereonly high-sulfur diesel fuel is available.
Diesel Exhaust Fluid Level
In order for the system to operate correctlyyou must maintain the diesel exhaust fluidlevel.
The system has a sensor to monitor fluidlevel and quality/concentration. A warningmessage appears in the informationdisplay when the diesel exhaust fluid levelis low. If a warning message appears, refillthe diesel exhaust fluid tank as soon aspossible. See Information Messages(page 75).
Filling the Diesel Exhaust FluidTank
WARNING: Keep diesel exhaustfluid out of reach of children. Avoidcontact with skin, eyes or clothing. Incase of contact with your eyes, flushimmediately with water and get promptmedical attention. In case of contactwith your skin, clean immediately withsoap and water. If you swallow anydiesel exhaust fluid, drink plenty ofwater, call a physician immediately.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingEngine Emission Control
Engine starting (with parking brake applied)
Check the gauge (diesel engine) or indicator light (gasolineengine) to verify the alternator is charging.Voltmeter
Inspect for excessive free play in the steering linkages. Thesteering wheel should have less than 2 in (5 cm) of free playat its rim.
Steering linkage free play
Verify the parking brake holds the vehicle by gently trying topull forward with the parking brake applied.Parking brake
Verify operation using the following procedure. Chock thewheels, if necessary. Push in the parking brake and, ontractors, push in the tractor parking brake knob:
Air brakes
1. Verify the air compressor or governor cutout pressure isapproximately 120 psi (827 kPa).
2. Turn off the engine, and then turn the key back to the onposition (without starting the engine).
3. Without the brake pedal applied, note the air pressure dropfor one minute. It should be less than 2 psi (14 kPa) for singlevehicles and 3 psi (21 kPa) for combination vehicles.
4. Press and hold the brake pedal with 90 psi (621 kPa) ormore. Make sure there is no more than a 3 psi (21 kPa) perminute leak for single vehicles and a 4 psi (28 kPa) minuteleak for combination vehicles.
5. Pump the brake pedal to deplete the system of air pressure.The warning light and tone should turn on at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the parking brakeand trailer parking brake knobs pop out at 20 psi (138 kPa)or higher.
Verify that the fluid level is in the proper operating range. SeeAutomatic Transmission Fluid Check (page 243).Automatic transmissionfluid
Front of vehicle
Verify all exterior lights illuminate and are clean.Lights
Check headlights function on high and low beam.
Verify reflectors are clean, unbroken and of proper color (redon rear, amber elsewhere).
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingVehicle Inspection Guide
UNDER HOOD OVERVIEW - 7.3L
Engine compartment fuse box. See Fuses (page 202).A
Engine oil dipstick. See Engine Oil Dipstick (page 227).B
Windshield washer fluid reservoir. See Washer Fluid Check (page 249).C
Automatic transmission fluid dipstick. See Automatic Transmission FluidCheck (page 243).D
Engine coolant reservoir. See Engine Coolant Check (page 238).E
Engine oil filler cap. See Engine Oil Check (page 227).F
Brake fluid reservoir. See Brake Fluid Check (page 245).G
Power steering fluid reservoir. See Power Steering Fluid Check (page 246).H
Air cleaner assembly. See Changing the Engine Air Filter (page 232).I
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At this time, you may notice the coolanttemperature gauge moves toward the redzone and a message may appear in theinformation display.
You may notice a reduction in vehiclespeed caused by reduced engine power inorder to manage the engine coolanttemperature. Your vehicle may enter thismode if certain high-temperature andhigh-load conditions take place. Theamount of speed reduction depends onvehicle loading, grade and ambienttemperature. If this occurs, there is noneed to pull off the road. You can continueto drive your vehicle.
The air conditioning may turn on and offduring severe operating conditions toprotect the engine from overheating. Whenthe coolant temperature decreases to thenormal operating temperature, the airconditioning turns on.
If the coolant temperature gauge movesfully into the red zone, or if the coolanttemperature warning or service enginesoon messages appear in your informationdisplay, do the following:
1.Pull off the road as soon as safelypossible and shift the transmission intopark (P).
2.Leave the engine running until thecoolant temperature gauge needlereturns to the normal position. Afterseveral minutes, if the temperaturedoes not drop, follow the remainingsteps.
3.Switch the engine off and wait for it tocool. Check the coolant level.
4.If the coolant level is at or below theminimum mark, add prediluted coolantimmediately.
5.If the coolant level is normal, restartthe engine and continue.
AUTOMATIC TRANSMISSION
FLUID CHECK
The transmission does not consume fluid.However, check the fluid level if thetransmission is not working properly, forexample if the transmission slips, shiftsslowly or if there are signs of fluid loss.
Replace the transmission fluid and filteron your vehicle at the specified serviceinterval. See Scheduled Maintenance(page 325).
Automatic transmission fluid expandswhen warmed. To check the fluid levelconsistently and accurately, do thefollowing:
1.Drive the vehicle until it reaches normaloperating temperature. This may takeup to 20 mi (30 km). Make sure thatthe transmission fluid temperaturegauge on the instrument cluster iswithin normal operating temperature196–215°F (91–102°C) beforechecking.
2.Make sure that your vehicle is on levelground.
3.With the engine running, parking brakeengaged and your foot on the brakepedal, move the gearshift lever throughall of the gear ranges. Allow sufficienttime for each gear to engage.
4.Make sure the parking brake is on. Makesure the transmission is in park (P) orneutral (N) and leave the enginerunning.
5.Open the hood. See Opening andClosing the Hood (page 223).
6.Remove the dipstick and wipe it witha clean, lint-free cloth. See UnderHood Overview (page 225).
7.Replace the dipstick and remove itagain to check the fluid level.
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8.If the fluid level is correct, replace thedipstick and make sure it is fully seated.
Note:If the fluid level is between themaximum and minimum marks, the fluidlevel is acceptable. Do not add fluid.
Transmission Fluid Level
Low Fluid Level
If the fluid level is at or below the minimummark, add fluid immediately. SeeAutomatic Transmission FluidCapacity and Specification (page 307).
Note:If there is no indication of fluid on thedipstick, have your vehicle checkedimmediately.
Correct Fluid Level
Make sure that the fluid level is betweenthe maximum and minimum marks.
High Fluid Level
Do not add fluid further than the maximummark. Fluid levels above the maximummark could cause shift or engagementconcerns and possible damage.
Note:An overheating condition can causehigh fluid levels.
Adding Transmission Fluid
Do not use supplemental transmissionfluid additives, treatments or cleaningagents. The use of these materials couldaffect transmission operation and resultin damage to internal transmissioncomponents and could lead totransmission damage that the vehicleWarranty does not cover.
Use only recommended transmission fluidthat meets our specifications. SeeAutomatic Transmission FluidCapacity and Specification (page 307).
Note:Use of a non-approved automatictransmission fluid could cause internaltransmission component damage.
If necessary, add fluid in 8 fl oz (250 ml)increments through the filler tube until thelevel is correct.
If an overfill occurs, remove excess fluidand have your vehicle checked as soon aspossible.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingMaintenanceE163740 E163742 E163744
Materials
SpecificationName
WSS-M14P19-AMotorcraft® Premium Windshield Wash Concen-trate with Bitterant(U.S.)Motorcraft® Premium Quality Windshield WasherFluid / Liquide lave-glace de haute qualité Motor-craft®(Canada)ZC-32-B2(U.S.)CXC-37-F/M(Canada)
DIESEL EXHAUST FLUID CAPACITY AND SPECIFICATION
Capacities
QuantityVariant
8.0 gal (30.2 L)All.
Materials
SpecificationName
WSS-M99C130-AMotorcraft® Diesel Exhaust Fluid(U.S.)Motorcraft® Diesel Exhaust Fluid / Fluide pouréchappement diesel Motorcraft®(Canada)PM-27-GAL,PM-27-JUG(U.S.)CPM-27-JA(Canada)
AUTOMATIC TRANSMISSION
FLUID CAPACITY AND
SPECIFICATION - DIESEL
Use fluid that meets the definedspecification and viscosity grade.
If you do not use fluid that meets thedefined specification and viscosity grade,it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
•Reduced fuel economy.
Note:Only use MERCON LV transmissionfluid for automatic transmissions thatrequire MERCON LV transmission fluid. Theuse of any other fluid could causetransmission damage.
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