SERVICING AND MAINTENANCE311
MAINTENANCE PLAN — DIESEL FUEL UP TO B5 BIODIESEL
Refer to the maintenance plan for the required maintenance intervals.
At Every Oil Change Interval As Indicated By Oil Change Indicator System
Change oil and filter.
Completely fill the Diesel Exhaust Fluid tank.
Drain water from fuel filter assembly.
Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
Inspect battery and clean and tighten terminals as required.
Inspect the CV/Universal joints.
Inspect brake pads, shoes, rotors, drums, hoses and parking brake.
Inspect engine cooling system protection and hoses.
Inspect exhaust system.
Inspect engine air cleaner filter if using in dusty or off-road conditions; replace engine air cleaner filter if necessary.
At Every Second Oil Change Interval As Indicated By Oil Change Indicator System
Change fuel filter.8
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312SERVICING AND MAINTENANCE
Mileage Or Time Passed (Whichever Comes First)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Completely fill the Diesel Exhaust Fluid tank. X X X X X X X X X X X X X X X
Inspect the CV/Universal joints. X X X X X X X X X X X X X X X
Inspect front suspension, tie rod ends, and replace if necessary. XXXXXXX
Inspect the front and rear axle fluid, change if using your vehicle for
police, taxi, fleet, off-road or frequent trailer towing. X
XXXXXX
Inspect the brake linings, parking brake function. XXXXXXX
Inspect transfer case fluid. XXX X
Additional Maintenance
Drain water from fuel filter assembly. X X X X X X X X X X X X X X X
Replace fuel filters and drain water from the fuel filter assembly. Under normal conditions the diesel fuel filter should be replaced every other oil change and must not
exceed 20,000 miles (32,000 km) if using diesel fuel up to B5. If the vehicle is being used in severe operating conditions, or in certain geographical areas of the country (Pennsylvania, New York, Ohio, Maryland, West Virginia, Arkansas, Oklahoma, Kansas, Iowa, Missouri and Nebraska) due to fuel
cleanliness issues, it is recommended to replace the fuel filter every oil change and must not exceed 10,000 miles.
Replace engine air cleaner filter. XXXXX
Replace the cabin air filter. To be replaced every 12,000 miles (19,000 km).
23_JL_OM_EN_USC_t.book Page 312
SERVICING AND MAINTENANCE319
Materials Added To Engine Oil
The manufacturer strongly recommends against the
addition of any additives (other than leak detection dyes)
to the engine oil. Engine oil is an engineered product and
its performance may be impaired by supplemental
additives.
Disposing Of Used Engine Oil And Oil
Filters
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the
environment. Contact an authorized dealer, service
station or governmental agency for advice on how and
where used oil and oil filters can be safely discarded in
your area.
ENGINE OIL FILTER
The engine oil filter should be replaced with a new filter at
every engine oil change.
Engine Oil Filter Selection
A full-flow type disposable oil filter should be used for
replacement. The quality of replacement filters varies
considerably. We recommend using a Mopar® Engine Oil
Filter. If a Mopar® Engine Oil Filter is unavailable only use
filters that meet or exceed SAE/USCAR-36 Filter
Performance Requirements.
ENGINE AIR CLEANER FILTER
For the proper maintenance intervals Úpage 307 for
gasoline engines or Úpage 311 for diesel engines.
NOTE:Be sure to follow the “Severe Duty Conditions” mainte -
nance interval if applicable.
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filters varies
considerably. Only high quality Mopar® filters should be
used.
Engine Air Cleaner Filter Inspection and
Replacement— Gasoline Engine
Follow the recommended maintenance intervals as shown
in the Maintenance Schedule in this section.
Engine Air Cleaner Filter Removal
1. Loosen the fasteners from the engine air cleaner filter cover using a suitable tool.
Engine Air Cleaner Filter Cover
2. Lift the engine air cleaner filter cover to access the engine air cleaner filter.
WARNING!
The air induction system (air cleaner, hoses, etc.) can
provide a measure of protection in the case of engine
backfire. Do not remove the air induction system (air
cleaner, hoses, etc.) unless such removal is necessary
for repair or maintenance. Make sure that no one is
near the engine compartment before starting the
vehicle with the air induction system (air cleaner, hoses,
etc.) removed. Failure to do so can result in serious
personal injury.
1 — Fasteners
2 — Engine Air Cleaner Filter Cover8
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SERVICING AND MAINTENANCE323
10. Lubricate o-ring on the cap with clean engine oil.
11. Install the new fuel filter cartridge onto the cap.
12. Insert the cap and filter into the housing with
clockwise rotation, use a socket to tighten.
13. Push the ignition switch twice without your foot on the brake to place vehicle in RUN position. This will
activate the in tank fuel pump for approximately 30
seconds. Repeat this process twice to prime the fuel
system. Start the engine using the Normal Starting
procedure. After engine start, verify the fuel filter cap
does not leak.
PRIMING IF THE ENGINE HAS RUN OUT
O
F FUEL — DIESEL ENGINE
1. Add a substantial amount of fuel to the tank, approx -
imately 2 to 5 gal (8L to 19L).
2. Push ignition switch twice without your foot on brake to put vehicle in RUN position. This will activate the in
tank fuel pump for approximately 30 seconds.
Repeat this process twice to prime the fuel system.
3. Start the engine using the Normal Starting procedure
Úpage 130.
NOTE:The engine may run rough until the air is forced from all
the fuel lines.
NOTE:
Use of biodiesel mixture in excess of 20% can nega -
tively impact the fuel filter's ability to separate water
from the fuel, resulting in high pressure fuel system
corrosion or damage.
In addition, commercially available fuel additives are
not necessary for the proper operation of your diesel
engine.
For extreme cold conditions, "Mopar® Premium Diesel
Fuel Treatment" is recommended to assist with cold
starting.
INTERVENTION REGENERATION
S
TRATEGY — MESSAGE PROCESS FLOW
This engine meets all required diesel engine emissions
standards. To achieve these emissions standards, your
vehicle is equipped with a state-of-the-art engine and
exhaust system. These systems are seamlessly integrated
into your vehicle and managed by the Powertrain Control
Module (PCM). The PCM manages engine combustion to
allow the exhaust system’s catalyst to trap and burn
Particulate Matter (PM) pollutants, with no input or
interaction on your part.
Additionally, your vehicle has the ability to alert you to
additional maintenance required on your vehicle or
engine.
Refer to Instrument Cluster Display for further information
Úpage 108.
DIESEL EXHAUST FLUID
Diesel Exhaust Fluid (DEF) sometimes known simply by
the name of its active component, UREA—is a key
component of Selective Catalytic Reduction (SCR)
systems, which help diesel vehicles meet stringent
emission regulations. DEF is a liquid reducing agent that
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
CAUTION!
The starter motor will engage for approximately
30 seconds at a time. Allow two minutes between
cranking intervals.
WARNING!
Do not use alcohol or gasoline as a fuel blending agent.
They can be unstable under certain conditions and be
hazardous or explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or gasoline, the use
of these fuels can cause damage to the fuel system.WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be grass
or leaves coming into contact with your exhaust system.
Do not park or operate your vehicle in areas where your
exhaust system can contact anything that can burn.
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324SERVICING AND MAINTENANCE
reacts with engine exhaust in the presence of a catalyst to
convert smog-forming Nitrogen Oxides (NOx) into
harmless nitrogen and water vapor.
For further information
Úpage 374.
ACCESSORY DRIVE BELT INSPECTION
When inspecting accessory drive belts, small cracks that
run across the ribbed surface of the belt, from rib to rib,
are considered normal. These are not a reason to replace
a belt. However, cracks running along a rib (not across) are
not normal. Any belt with cracks running along a rib must
be replaced. Also have the belt replaced if it has excessive
wear, frayed cords, or severe glazing.
Accessory Belt (Serpentine Belt)
Conditions that would require replacement:
Rib chunking (one or more ribs has separated from belt
body)
Rib or belt wear
Longitudinal belt cracking (cracks between two ribs)
Belt slips
Groove jumping (belt does not maintain correct posi -
tion on pulley)
Belt broken
Noise (objectionable squeal, squeak, or rumble is
heard or felt while drive belt is in operation)
NOTE:Identify and correct problem before new belt is installed.
Some conditions can be caused by a faulty component
such as a belt pulley. Belt pulleys should be carefully
inspected for damage and proper alignment.
Belt replacement on some models requires the use of
special tools, we recommend having your vehicle serviced
at an authorized dealer.
AIR CONDITIONER MAINTENANCE
For best possible performance, your air conditioner should
be checked and serviced by an authorized dealer at the
start of each warm season. This service should include
cleaning of the condenser fins and a performance test.
Drive belt tension should also be checked at this time.
WARNING!
Do not attempt to inspect an accessory drive belt
with the vehicle running.
When working near the radiator cooling fan, discon -
nect the fan motor lead. The fan is temperature
controlled and can start at any time regardless of
ignition mode. You could be injured by the moving
fan blades.
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent
mechanic.WARNING!
Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi -
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause the
system to fail, requiring costly repairs. Refer to
Warranty Information Book, located in your owner’s
information kit, for further warranty information.
The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal injury
or damage to the system, adding refrigerant or any
repair requiring lines to be disconnected should be
done by an experienced technician.
CAUTION!
Do not use chemical flushes in your air conditioning
system as the chemicals can damage your air
conditioning components. Such damage is not covered
by the New Vehicle Limited Warranty.
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SERVICING AND MAINTENANCE325
Refrigerant Recovery And Recycling —
R–1234yf
R–1234yf Air Conditioning Refrigerant is a Hydrofluo -
roolefin (HFO) that is endorsed by the Environmental
Protection Agency and is an ozone-friendly substance with
a low global-warming potential. The manufacturer
recommends that air conditioning service be performed by
an authorized dealer using recovery and recycling
equipment.
NOTE:Use only the manufacturer approved A/C system PAG
compressor oil, and refrigerants.
Cabin Air Filter
The cabin air filter is located in the fresh air inlet behind
the glove compartment. Perform the following procedure
to replace the filter:
1. Open the glove compartment and remove all contents.
2. Push up on the glove compartment travel stop and lower the door.
Glove Compartment Travel Stop
3. Pivot the glove compartment downward.
4. Disengage the two retaining tabs that secure the air filter access door to the HVAC housing.
Air Filter Retaining Tabs
5. Remove the air filter from the HVAC air inlet housing. Pull the filter elements out pinching them to the right
for clearance.
Air Filter
6. Install the cabin air filter with the air filter position indicators pointing in the same direction as removal.
7. Close cabin air filter access door and secure retaining tabs.WARNING!
Do not remove the cabin air filter while the vehicle is
running, or while the ignition is in the ACC or ON/RUN
mode. With the cabin air filter removed and the blower
operating, the blower can contact hands and may
propel dirt and debris into your eyes, resulting in
personal injury.
CAUTION!
The cabin air filter is identified with an arrow to indicate
airflow direction through the filter. Failure to properly
install the filter will result in the need to replace it more
often.
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326SERVICING AND MAINTENANCE
8. Rotate the glove compartment door back into
position ensuring you have properly engaged the
travel dampener.
Travel Dampener
For the proper maintenance intervals, see Úpage 307 for
gasoline engines or Úpage 311 for diesel engines.
BODY LUBRICATION
Locks and all body pivot points, including such items as
seat tracks, door hinge pivot points and rollers, liftgate,
tailgate, decklid, sliding doors and hood hinges, should be
lubricated periodically with a lithium based grease, such
as Mopar® Spray White Lube to ensure quiet, easy
operation and to protect against rust and wear. Prior to the
application of any lubricant, the parts concerned should
be wiped clean to remove dust and grit; after lubricating
excess oil and grease should be removed. Particular
attention should also be given to hood latching components to ensure proper function. When performing
other underhood services, the hood latch release
mechanism, and safety catch should be cleaned and
lubricated.
The external lock cylinders should be lubricated twice a
year, preferably in the Fall and Spring. Apply a small
amount of a high quality lubricant, such as Mopar® Lock
Cylinder Lubricant directly into the lock cylinder.
WINDSHIELD WIPER BLADES
Clean the rubber edges of the wiper blades and the
windshield periodically with a sponge or soft cloth and a
mild nonabrasive cleaner. This will remove accumulations
of salt or road film.
Operation of the wipers on dry glass for long periods may
cause deterioration of the wiper blades. Always use
washer fluid when using the wipers to remove salt or dirt
from a dry windshield.
Avoid using the wiper blades to remove frost or ice from
the windshield. Keep the blade rubber out of contact with
petroleum products such as engine oil, gasoline, etc.
NOTE:Life expectancy of wiper blades varies depending on
geographical area and frequency of use. Poor perfor
-
mance of blades may be present with chattering, marks,
water lines or wet spots. If any of these conditions are
present, clean the wiper blades or replace as necessary.
The wiper blades and wiper arms should be inspected
periodically, not just when wiper performance problems
are experienced. This inspection should include the
following points:
Wear or uneven edges
Foreign material
Hardening or cracking
Deformation or fatigue
If a wiper blade or wiper arm is damaged, replace the
affected wiper arm or blade with a new unit. Do not
attempt to repair a wiper arm or blade that is damaged.
Wiper Blade Removal/Installation
1. Lift the wiper arm to raise the wiper blade off of the glass, until the wiper arm is in the full up position.
Wiper Blade With Release Tab In Locked Position
1 — Travel Dampener Housing
2 — Travel Dampener Rod
CAUTION!
Do not allow the wiper arm to spring back against the
glass without the wiper blade in place or the glass may
be damaged.
1 — Wiper Blade
2 — Wiper Arm
3 — Release Tab
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SERVICING AND MAINTENANCE331
(Continued)
With the engine OFF and cold, the level of the engine
coolant should be within the OK range between the ADD
and FULL range on the dipstick.
1. Remove the cap with level dipstick from the engine
coolant bottle.
2. Clean off the coolant from the dipstick.
3. Rest the cap on the opening of the coolant bottle without tightening the cap.
4. Remove the cap with dipstick and check the coolant level on the dipstick.
The radiator normally remains completely full, so there is
no need to remove the radiator/coolant pressure cap
unless checking for engine coolant freeze point or
replacing coolant. Advise your service attendant of this. As
long as the engine operating temperature is satisfactory,
the coolant bottle need only be checked once a month.
When additional engine coolant is needed to maintain the
proper level, only OAT coolant that meets the
requirements of the manufacturer Material Standard
MS.90032 should be added to the coolant bottle. Do not
overfill.
Cooling System Notes
NOTE:When the vehicle is stopped after a few miles/kilometers
of operation, you may observe vapor coming from the front
of the engine compartment. This is normally a result of
moisture from rain, snow, or high humidity accumulating
on the radiator and being vaporized when the thermostat
opens, allowing hot engine coolant (antifreeze) to enter
the radiator. If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
Do not overfill the coolant expansion bottle.
Check the coolant freeze point in the radiator and in
the coolant expansion bottle. If engine coolant needs
to be added, the contents of the coolant expansion
bottle must also be protected against freezing.
If frequent engine coolant additions are required, the
cooling system should be pressure tested for leaks.
Maintain engine coolant concentration at a minimum
of 50% OAT coolant (conforming to MS.90032) and
distilled water for proper corrosion protection of your
engine which contains aluminum components.
Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine cooling performance,
poor gas mileage, and increased emissions.BRAKE SYSTEM
In order to ensure brake system performance, all brake
system components should be inspected periodically. For
the proper maintenance intervals
Úpage 307.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should be checked
whenever the vehicle is serviced, or immediately if the
Brake System Warning Light is on. If necessary, add fluid
to bring level within the designated marks on the side of
the reservoir of the brake master cylinder. Be sure to clean
the top of the master cylinder area before removing cap.
With disc brakes, fluid level can be expected to fall as the
brake pads wear. Brake fluid level should be checked
when pads are replaced. If the brake fluid is abnormally
low, check the system for leaks
Úpage 376.
WARNING!
Riding the brakes can lead to brake failure and possibly
a collision. Driving with your foot resting or riding on the
brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible brake
damage. You would not have your full braking capacity
in an emergency.
WARNING!
Use only the manufacturer recommended brake fluid Úpage 376. Using the wrong type of brake fluid can
severely damage your brake system and/or impair its
performance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
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