2021 HYUNDAI TUCSON HYBRID engine

09
9-11
Maintenance under severe usage conditions
The following items must be serviced more frequently on cars mainly used under severe
driving conditions. Refer to the chart below for the appropriate maintenance intervals.
R : Replace
I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance
operation Maintenance Intervals Driving
condition
Engine oil and engine oil filter R Every 5,000 miles
(8,000 km) or 6 months A, B, C, D, E, F,
G, H, I, J, K, L
Air cleaner filter RReplace more
frequently depending on the condition C, E
Spark plugs RReplace more
frequently depending on the condition A, B, H, I, K
HSG (Hybrid Starter &
Generator) belt R
Every 32,000 miles
(48,000km) or 48 months C, D, E, F, G,
I, J, K
I Every 8,000 miles
(13,000km) or 12 months
Automatic transmission fluid R Every 60,000 miles
(96,000km) A, C, D, E, F, G,
H, I, K
Steering gear rack, linkage and
boots IInspect more frequently
depending on the condition C, D, E, F, G,
H, I
Front suspension ball joints IInspect more frequently
depending on the condition C, D, E, F, G
Disc brakes and pads, calipers
and rotors IInspect more frequently
depending on the condition C, D, G, H, J, K
Parking brake IInspect more frequently
depending on the condition C, D, G, H

Maintenance
9-12
Maintenance itemMaintenance
operation Maintenance Intervals Driving
condition
Driveshaft and boots IEvery 5,000 miles
(8,000 km) or 6 months C, D, E, F, G,
H, I, J
Drive shaft IInspect more frequently
depending on the condition C, D, E, F, G,
H, I, J
Climate control air filter
(for evaporator and blower
unit) RReplace more
frequently depending on the condition C, E
Rear differential oil (AWD) RReplace every 72,000
miles (120,000 km) C, D, E, G, H,
I, J
Transfer case oil (AWD) RReplace every 72,000
miles (120,000 km) C, D, E, G, H,
I, J
Severe driving conditions
A. Repeatedly driving short distance of less than 5 miles (8 km) in normal temperature
or less than 16 miles (10 km ) in freezing temperature
B.
Extensiv

e engine idling or low speed driving for long distances
C.
Driving on rough, dus

ty, muddy, unpaved, graveled or salt spread roads
D.
Driving in areas using salt or o

ther corrosive materials or in very cold weather
E.
Driving in heavy dus

t conditions
F.
Driving in heavy tr

affic area
G.
Driving on uphill, downhill, or moun

tain roads repeatedly
H.
Using f

or towing or camping, and driving with loading on the roof
I.
Driving as a patr

ol car, taxi, other commercial use or vehicle towing
J.
Fr

equently driving under high speed or rapid acceleration
K.
Fr

equently driving in stop-and-go conditions
L.
Engine oil usage which is no

t recommended(mineral type, semi-synthetic, lower
grade, etc.)

09
9-13
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the vehicle
is being driven in severe conditions,
more frequent oil and filter changes are
required.
HSG (Hybrid Starter & Generator)
belt
The HSG belt should be changed at the
intervals specified in the maintenance
schedule.
Fuel lines, fuel hoses and
connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
We recommend an authorized HYUNDAI
dealer replace any damaged or leaking
parts immediately.
Fuel filter
A clogged filter can limit the speed
at which the vehicle may be driven,
damage the emission system and cause
multiple issues such as hard starting. If
an excessive amount of foreign matter
accumulates in the fuel tank, the
filter may require replacement more
frequently. After installing a new filter,
run the engine for several minutes,
and check for leaks at the connections.
Fuel filters should be installed by an
authorized HYUNDAI dealer.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Your
HYUNDAI dealer will help to determine if
replacement is needed.
Air cleaner filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
When installing new spark plugs, be sure
that the ignition coils are clean and free
of any oil or debris. Clean and wipe off
the bottom portion of the ignition coil in
order to prevent any contamination with
the spark plug during installation.
WARNING
Do not remove spark plugs from the
vehicle when the engine is hot. You
may damage the engine and may also
risk burn injury.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Engine coolant/inverter coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Automatic transmission fluid
The automatic transmission fluid level
does not need to be checked under
normal usage conditions.
We recommend that the automatic
transmission fluid is changed by an
authorized HYUNDAI dealer according to
the maintenance schedule.
Explanation of schEdulEd maintEnancE itEms

Maintenance
9-14
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
Brake fluid
Check the brake fluid level in the brake
fluid reservoir. The level should be
between the MIN and the MAX marks
on the side of the reservoir. Use only
hydraulic brake fluid conforming to DOT
4 specification.
Parking brake
Inspect the parking brake system.
Brake discs, pads, calipers and
rotors
Check the pads, the disc, and the rotor
for any excessive wear-out. Inspect
calipers for any fluid leakage
For more information on checking the
pads or lining wear limit, refer to the
HYUNDAI web site.
(http://service.hyundai-motor.com)
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks,
deterioration, or damage. Start
the engine and listen carefully for
any exhaust gas leakage. Tighten
connections or replace parts as
necessary.
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and the hybrid
system off, check for excessive free-play
in the steering wheel. Check the linkage
for bends or damage. Check the dust
boots and ball joints for deterioration,
cracks, or damage.
Replace any damaged parts.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.
Drive Shaft and Related
Check the drive shaft, boots, clamps,
rubber couplings and center-bearing
rubber for cracks, deterioration, or
damage. Replace any damaged parts
and if necessary, repack the grease.

09
9-15
Checking the engine oil level
Engine oil is used for lubricating,
cooling, and operating various hydraulic
components in the engine. Engine oil
consumption while driving is normal,
and it is necessary to check and refill the
engine oil regularly. Also, check and refill
the oil level within the recommended
maintenance schedule to prevent
deterioration of oil performance.
Check the engine oil following the below
procedure.
1.
Follo
w all of the oil manufacturer’s
precautions.
2.
Be sure the v

ehicle is on the level
ground in P (Park) with the parking
brake set and the wheels blocked.
3.
Turn the engine on and w

arm
the engine up until the coolant
temperature reaches a constant
normal temperature.
4.
Turn the engine o

ff, remove the oil
filler cap and pull the dipstick out.
Wait for 15 minutes for the oil to return
to the oil pan.
5.
Wipe the dipstick clean and r

e-insert
it fully.
ONX4H090002
6. Pull the dipstick out again and check
the le vel. The level should be between
F (Full) and L (Low).
ONX4H090020
7. Check if the oil lev el is between the
F-L line and refill it if the oil level is
below the L, add enough oil to bring
the level to F.
Use only the specified engine oil (Refer
to “Recommended Lubricants and
Capacities” section in chapter 2).
NOTICE
To prevent damage to your engine:
• Do not overfill with engine oil. Add oil
in small quantities and recheck level
to ensure engine is not overfilled.
• The engine oil consumption may
increase while you break in a new
vehicle and it will be stabilized after
driving 3,750 miles.
• The engine oil consumption can be
affected by driving habits, climate
conditions, traffic conditions,
oil quality, etc. Therefore, it is
recommended that you inspect the
engine oil level regularly and refill it
if necessary.
EnginE oil

Maintenance
9-16
Checking the engine oil and
filter
We recommend that the engine oil
and filter be changed by an authorized
HYUNDAI dealer according to the
Maintenance Schedule at the beginning
of this chapter.
• If the maintenance schedule to
replace engine oil is exceeded,
the engine oil performance may
deteriorate, and the engine condition
may be affected. Therefore, replace
the engine oil according to the
maintenance schedule.
• To keep the engine in optimal
condition, use the recommended
engine oil and filter. If the
recommended engine oil and filter are
not used replace it according to the
maintenance schedule under severe
usage conditions.
• The engine oil change interval is
set for the purpose of preventing
oil deterioration, and is not related
the amount of oil consumption; so,
check and refill the amount of the oil
regularly.
Information
When the oil pressure is low due to
insufficient engine oil, the Engine
Oil Pressure (
) warning light will
illuminate. In addition, the enhanced
engine protection system, which limits
the engine’s power is activated and the
Malfunction Indicator Lamp (
) will
illuminate when the vehicle is driven in
this state continuously. When oil pressure
is restored, the Engine Oil Pressure
warning light will turn off and the engine
power will no longer be limited.
WARNING
CALIFORNIA PROPOSITION 65
WARNING
Engine oil contains chemicals known to
the State of California to cause cancer,
birth defects and reproductive harm.
Used engine oil may cause irritation or
cancer of the skin if left in contact with
the skin for prolonged periods of time.
Always protect your skin by washing
your hands thoroughly with soap and
warm water as soon as possible after
handling used oil.

09
9-17
The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the
factory.
Check the antifreeze protection and
coolant level at least once a year, at
the beginning of the winter season and
before traveling to a colder climate.
Checking the coolant level
„„Engine coolant
ONX4H090004
„„Inverter coolant
ONX4H090005
Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen or
deteriorated hoses.
The coolant level should be filled
between the MAX and the MIN marks on
the side of the coolant reservoir when
the engine is cool.If the coolant level is low, add the
selected
an

ti-freeze according to the
proper
coolan
t mix ratio
t
o bring the level
to the MAX mark, but do not overfill.
If frequent additions are required, we
recommend that you see an authorized
HYUNDAI dealer for a cooling system
inspection.
„„Engine coolant cap
ONX4H090006
„„Inverter coolant cap
ONX4H090007
WARNING
Never remove the engine
coolant cap and/or inverter
coolant cap or the drain plug
while the engine and radiator
are hot. Hot coolant and steam
may blow out under pressure,
causing serious injury.
EnginE coolant/invErtEr coolant

Maintenance
9-18
Turn the vehicle off and wait until the
engine cools down. Use extreme care
when removing the engine coolant
cap and/or inverter coolant cap. Wrap
a thick towel around it, and turn it
counterclockwise slowly to the first
stop. Step back while the pressure is
released from the cooling system. When
you are sure all the pressure has been
released, press down on the cap, using
a thick towel, and continue turning
counterclockwise to remove it.
Information
The engine coolant and/or inverter coolant
level is influenced by the hybrid system
temperature. Before checking or refilling
the engine coolant and/or inverter coolant,
turn the hybrid vehicle off.
WARNING
The electric motor for the cooling fan
may continue to operate or start up
when the engine is not running and
can cause serious injury. Keep hands,
clothing and tools away from the
rotating fan blades of the cooling fan.
Always turn off the vehicle unless the
vehicle has to be inspected with the
engine on. Be cautious as the cooling
fan may operate if the negative (-)
battery terminal is not disconnected.
WARNING
Make sure the coolant cap is properly
closed after refilling coolant. Otherwise
the engine could be overheated while
driving.
„„Engine compartment front view
OTMH090008
1. Check if the coolant cap label is
straight In front.
„„Engine compartment rear view
ONX4H090008
2. Make sure that the tiny protrusions
inside the c oolant cap is securely
interlocked.