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9-18
9
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II” or higher.
Make sure that no foreign material enters the
crankcase.
17. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
18. Turn the engine off, and then check the oil level and correct it if necessary.EBU38620Why YamalubeYAMALUBE oil is a Genuine YAMAHA Part born ofthe engineers’ passion and belief that engine oil is
an important liquid engine component. We form
teams of specialists in the fields of mechanical en-
gineering, chemistry, electronics and track test-
ing, and have them develop the engine together
with the oil it will use. Yamalube oils take full ad-
vantage of the base oil’s qualities and blend in the
ideal balance of additives to make sure the final oil
clears our performance standards. Thus,
Yamalube mineral, semisynthetic and synthetic oils have their own distinct characters and value.
Yamaha’s experience gained over many years of research and development into oil since the
1960’s helps make Yamalube the best choice for
your Yamaha engine.
EBU23472CoolantThe coolant level should be checked regularly. In
addition, the coolant must be changed at the in-
tervals specified in the periodic maintenance and
lubrication chart.
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9
TIPIf genuine Yamaha coolant is not available, use an
ethylene glycol antifreeze containing corrosion in-
hibitors for aluminum engines and mix with dis-
tilled water at a 1:1 ratio. NOTICEECB02190Mix antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft water
may be used for refilling. Do not use hard water
or salt water since they are harmful to the en-
gine. EBU27947To check the coolant level1. Park the ATV on a level surface. 2. Wait for the engine to cool for an accurate
reading.
3. Look at the coolant level in the coolant reser- voir.
4. If the coolant is at or below the minimum level mark, remove the coolant reservoir cap.
WARNING! Remove only the coolant res-
ervoir cap. Never attempt to remove the
radiator cap when the engine is hot.
[EWB02672]
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.68 L (1.78 US qt, 1.48 Imp.qt)
1. Maximum level mark
2. Minimum level mark
12
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9-20
9
5. Add coolant to the maximum level mark, and
then install the reservoir cap. NOTICE: If
coolant is not available, use distilled water
or soft tap water instead. Do not use hard
water or salt water since they are harmful
to the engine. If water has been used in-
stead of coolant, replace it with coolant as
soon as possible, otherwise the cooling
system will not be protected against frost
and corrosion. If water has been added to
the coolant, have a Yamaha dealer check
the antifreeze content of the coolant as
soon as possible, otherwise the effective-
ness of the coolant will be reduced.
[ECB01012] EBU23546
To change the coolant
WARNING
EWB01891Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always place a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap. 1. Park the ATV on a level surface.
2. Remove panel A. (See page 9-10.)
3. Place a container under the engine, and then
remove the coolant drain bolt and its gasket.
1. Coolant reservoir cap
1
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9-21
94. Remove the radiator cap. 5. Remove the coolant reservoir cap.
6. Disconnect the coolant reservoir hose on the
coolant reservoir side, and then drain the
coolant from the coolant reservoir.
7. After draining the coolant, thoroughly flush the cooling system with clean tap water.
8. Install the coolant drain bolt and its new gas- ket, and then tighten the bolt to the specified
torque.
1. Coolant drain bolt
2. Gasket
1. Radiator cap
1
2
1
1. Coolant reservoir cap
2. Coolant reservoir hoseTightening torque:Coolant drain bolt:11 N·m (1.1 kgf·m, 8.1 lb·ft)
1
2
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9-22
9
9. Connect the coolant reservoir hose.
10. Pour the recommended coolant into the res- ervoir to the maximum level mark, and then
install the reservoir cap.
11. Pour the recommended coolant into the radi- ator until it is full, and then install the radiator
cap.
12. Start the engine, let it idle for several minutes, and then turn it off.
TIPWhile the engine is idling, check the cooling sys-
tem for leaks. 13. When the engine is cool, remove the radiatorcap to check the coolant level in the radiator.
If it is low, add sufficient coolant until it reach-
es the top of the radiator, and then install the
radiator cap.
14. Install the panel.EBU2680ACleaning the air filter elementThe air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are rid-
ing in unusually wet or dusty areas.
TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case. 1. Park the ATV on a level surface.
2. Remove the seat. (See page 5-12.)
3. Remove the air filter case cover by unhooking the holders.1. Air filter case check hose
1
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9-23
94. Fully loosen the wing bolt.
5. Remove the air filter element together with
the wing bolt and washer. 6. Remove the wing bolt and washer from the air
filter element.
7. Remove the sponge material from the air filter element frame.
1. Air filter case cover
2. Air filter case cover holder
2 1
2
1. Air filter element
2. Washer
3. Wing bolt
3
2
1
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9-24
9
8. Wash the sponge material gently but thor-
oughly in solvent. WARNING! Always use
parts cleaning solvent. Never use low-
flash-point solvents or gasoline because
the engine could catch fire or explode.
[EWB01943]
9. Squeeze the excess solvent out of the sponge material and let it dry. NOTICE: Do
not twist the sponge material when
squeezing it.
[ECB00442]
10. Check the sponge material and replace it if damaged.
11. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the sponge material.TIPThe sponge material should be wet but not drip-
ping. 12. Pull the sponge material over the air filter ele-ment frame.
13. Apply all-purpose grease to the air filter ele- ment seat.
1. Sponge material
2. Air filter element frame
2
1
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9-25
914. Install the washer onto the air filter element
frame, and then insert the wing bolt into the
hole in the air filter element frame. NOTICE:
Be sure to install the washer with its
curved side facing outward as shown.
[ECB00454]
15. Insert the air filter element into the air filter case, and then tighten the wing bolt.
NOTICE: Make sure that the air filter ele-
ment is properly seated in the air filter
case. Never operate the engine with the air
filter element removed. Doing so would al-
low unfiltered air to enter the engine, caus-
ing rapid engine wear and possible engine
damage. Additionally, the fuel injection
system would be affected resulting in poor
engine performance and possible over-
heating.
[ECB00763]
16. Install the air filter case cover by hooking the holders onto the air filter case.
1. Air filter element seat
1
1. Washer
1
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