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9-8
9
EBU28392TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and calipers, and chan-
ge the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged. 23 *Moving parts and
cables •Lubricate.
√√√√
24 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
25 *Front and rear
brake switches • Check operation and correct if necessary.
√√√√√
26 *Lights and switches • Check operation and correct if necessary.
• Adjust headlight beams. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB5K62E0.book Page 8 Thursday, May 9, 2019 2:59 PM
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9-9
9
EBU23091Removing and installing panelsThe panels shown need to be removed to perform
some of the maintenance jobs described in this
chapter. Refer to this section each time a panel
needs to be removed and installed.
EBU34180Panel A
To remove the panelPull upward on the areas shown.
1. Panel A
2. Panel B
3. Panel C
4. Panel D
5. Panel F2
1
3
4
5
1. Panel E
2. Panel G
2
1
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9-10
9
To install the panel
Place the panel in the original position. Panel B
To remove the panel
1. Remove panel A.
2. Remove the front carrier by removing the
bolts.
1. Panel A
1
1. Front carrier
2. Carrier bolt (upper)
1
2
2
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9-11
93. Remove the quick fasteners, and then pull the
panel upward to remove it. To install the panel
1. Place the panel in the original position, and
then install the quick fasteners.
1. Carrier bolt (under the fenders)
2. Carrier bolt (lower)
1
2
2
1
1. Panel B
2. Quick fastener
12
2
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9-12
9
2. Install the front carrier by installing the bolts
and tightening them to the specified torques.
3. Install panel A. Panel C
To remove the panel
1. Remove the seat. (See page 5-23.)
2. Remove panel A.
3. Remove the hoses from panel C.
4. Remove the quick fasteners and bolts.
Tightening torques:
Carrier bolt (upper):34 N·m (3.4 kgf·m, 25 lb·ft)
Carrier bolt (lower): 34 N·m (3.4 kgf·m, 25 lb·ft)
Carrier bolt (under the fenders): 7 N·m (0.7 kgf·m, 5.2 lb·ft)1. Hose
1
1
UB5K62E0.book Page 12 Thursday, May 9, 2019 2:59 PM
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9-13
95. Remove the screws under the storage com-
partment lid, and then pull the panel upward
to remove it.
TIPTo ease removal of panel C, shift the drive select
lever into the reverse position.
To install the panel1. Place the panel in the original position.
1. Bolt
2. Quick fastener
1
1
2
1. Screw
1
1
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9-14
9
2. Install the screws, quick fasteners, bolts, and
hoses.
TIPMake sure that the hoses are properly connected
and routed, and are not pinched. 3. Install panel A.
4. Install the seat.
Panels D and E
To remove a panel1. Remove panels A and C.
2. Remove the bolt, and then pull the panel up- ward to remove it.
1. Panel D
2. Bolt
1. Panel E
2. Bolt
1
2
1
2
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9-15
9To install a panel
1. Place the panel in the original position, and
then install the bolt.
2. Install panels A and C. Panels F and G
To remove a panel
1. Remove the panel bolts, footboard bolt, and
footboard nut.1. Panel F
2. Footboard nut
3. Footboard bolt
4. Panel bolt
5. Projection
UB5K62E0.book Page 15 Thursday, May 9, 2019 2:59 PM