2019 YAMAHA XT1200Z coolant

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning lights ............................................3-3
Cruise control system .....................3-6
Multi-function meter unit .................3-9
D-mode (drive mode) ....................3-19
Handlebar switches.......................3-20
Clutch lever ...................................3-22
Shift pedal .....................................3-22
Brake lever ....................................3-23
Brake pedal ...................................3-24
ABS ...............................................3-24
Traction control system.................3-25
Fuel tank cap.................................3-27
Fuel................................................3-28
Fuel tank overflow hose ................3-29
Catalytic converter ........................3-30
Rider seat ......................................3-30
Adjusting the rider seat height ......3-31
Windshield.....................................3-33
Adjusting the front fork..................3-34
Adjusting the shock absorber assembly....................................3-36
Carriers..........................................3-37
Luggage strap holders ..................3-38
Auxiliary DC jack ...........................3-39
Sidestand ......................................3-40
Ignition circuit cut-off system........3-40
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3 Tips for reducing fuel
consumption................................ 5-4
Engine break-in ............................... 5-5
Parking ............................................ 5-6
Perio dic maintenance an d
a d justment ........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the emission control system.............. 6-3
General maintenance and lubrication chart........................... 6-4
Removing and installing
cowlings ...................................... 6-7
Checking the spark plugs ............... 6-9
Canister......................................... 6-10
Engine oil ...................................... 6-10
Why Yamalube .............................. 6-13
Final gear oil.................................. 6-14
Coolant ......................................... 6-16
Air filter element ............................ 6-17
Checking the engine idling speed......................................... 6-18
Checking the throttle grip free play ............................................ 6-18
Valve clearance ............................. 6-19
Tires .............................................. 6-19
Spoke wheels ............................... 6-22
Clutch lever ................................... 6-22
Checking the brake lever free play ............................................ 6-23
Brake light switches ...................... 6-23
Checking the front and rear brake pads................................. 6-24
Checking the brake fluid level....... 6-25
Changing the brake and clutch fluids .......................................... 6-26
Checking and lubricating the throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals ............... 6-27
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the
sidestand ................................... 6-28
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Description
2-1
2
EAU63371
Left view
356
7891011
41,2
1213
1. Rebound damping force adjuster (page 3-34)
2. Spring preload adjuster (page 3-34)
3. Fuel tank cap (page 3-27)
4. Seat lock (page 3-30)
5. Carrier (page 3-37)
6. Final gear oil filler bolt (page 6-14)
7. Final gear oil drain bolt (page 6-14)
8. Coolant reservoir (page 6-16)
9. Shift pedal (page 3-22)
10.Engine oil drain bolt (oil tank) (page 6-10)
11.Engine oil drain bolt (crankcase) (page 6-10)
12.Engine oil filter cartridge (page 6-10)
13.Compression damping force adjuster (page 3-34)
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Instrument and control functions
3-12
3 
elapsed time
 air intake temperature
 coolant temperature
 average fuel consumption
 instantaneous fuel consumption
Odometer:
The odometer shows the total distance
traveled by the vehicle.
Tripmeters:
“TRIP-1” and “TRIP-2” show the dis-
tance traveled since they last reset.
TIP
 The odometer will lock at 999999.
 The tripmeters will reset and con-
tinue counting after 9999.9 is
reached.
The fuel reserve tripmeter shows the
distance traveled on the fuel reserve.
When approximately 3.9 L (1.03 US
gal, 0.86 Imp.gal) of fuel remains in the
fuel tank, the last segment of the fuel
meter starts flashing. In addition, the
information display will automatically change to the fuel reserve tripmeter
“TRIP-F” and start counting the dis-
tance traveled from that point.
In this case, push the select switch to
rotate among the information display
pages in the following order;
TRIP-F
→ Display–1 → Display–2 →
Display–3 → TRIP-F
To reset a tripmeter, push the “RESET”
button briefly so that the tripmeter
flashes, and then push and hold the
“RESET” button for 2 seconds.
TIP
The fuel reserve tripmeter can be reset
manually, or after refueling and travel-
ing 5 km (3 mi), it will reset automatical-
ly and disappear from the display.
Estimated traveling range:
This shows the approximate distance
that can be traveled with the remaining
fuel under current riding conditions.
20
ODO km
5.0
TRIP-1km
7.0
TRIP-2km
GEAR
4
3.4
TRIP-F km
11
RANGEkm
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Instrument and control functions
3-13
3
Elapsed time:
This timer shows the elapsed time
since the key was turned to “ON”. The
maximum time that can be shown is
99:59.
This timer automatically resets when
the key is turned to “OFF”.
TIP
There are also “TIME–2” and “TIME–3”
timer functions, but they cannot be set
to the information display pages. See
“Setting mode” on page 3-14 for more
information.
Air intake temperature:
This shows the temperature of the air
drawn into the air filter case. The dis-
play range is –9 °C to 93 °C in 1 °C in-
crements.
TIP

The displayed temperature may
vary from the actual ambient tem-
perature.
 The temperature reading may be
affected by engine heat when rid-
ing slowly (under 20 km/h [12
mi/h]) or when stopped at traffic
signals, etc.
Coolant temperature:
This shows the temperature of the
coolant. The coolant temperature will
vary with changes in the ambient tem-
perature and engine load.
If the message “Hi” flashes, stop the
vehicle, then stop the engine and let
the engine cool. (See page 6-41.)
TIP
The information display pages cannot
be rotated when the engine overheat
message “Hi” is flashing.
NOTICE
ECA10022
Do not continue to operate the en-
gine if it is overheatin g.
Average fuel consumption:
This function calculates the average
fuel consumption since it was last re-
set. The average fuel consumption can
be displayed as “km/L”, “L/100km” or
“MPG”.
0:06
TIME TRIP
25
A.TEMP ˚C
Lo
C.TEMP˚C
GEAR
4
Hi
C.TEMP˚C
12.3
FUEL AVG km/L
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For your safety – pre-operation checks
4-1
4
EAU63441
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any pro blem. If a pro blem cannot be correcte d b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection. 3-28,
3-29
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-10
Final gear oil • Check vehicle for oil leakage. 6-14
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage. 6-16
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24,
6-25
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24,
6-25
Clutch • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check hydraulic system for leakage. 6-22
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Periodic maintenance an d a djustment
6-5
6
13 *Chassis fasteners • Make sure that all nuts, bolts
and screws are properly tight-
ened. √√√√√
14 Brake lever pivot
shaft
• Lubricate with silicone grease.
√√√√√
15 Brake pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
16 Clutch lever pivot
shaft • Lubricate with silicone grease.
√√√√√
17 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
19 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
20 *Front fork • Check operation and for oil
leakage.
• Replace if necessary. √√√√
21 *Shock ab
sorber
assem bly • Check operation and for oil
leakage.
• Replace if necessary. √√√√
22 *Rear suspension
relay arm an
d con-
nectin g arm pivot-
in g points • Check operation.
√√√√
23 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
24 En
gine oil filter
cartri dge • Replace.
√√√
25 *Co

olin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
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Periodic maintenance an d a djustment
6-16
6
EAUS1203
Coolant
The coolant level should be checked
regularly. In addition, the coolant must
be changed at the intervals specified in
the periodic maintenance chart.
TIP
If genuine Yamaha coolant is not avail-
able, use an ethylene glycol antifreeze
containing corrosion inhibitors for alu-
minum engines and mix with distilled
water at a 1:1 ratio.
EAU20097To check the coolant level
Since the coolant level varies with en-
gine temperature, check when the en-
gine is cold.
1. Park the vehicle on a level surface.
2. With the vehicle in an upright posi- tion, look at the coolant level in the
reservoir. 3. If the coolant is at or below the
minimum level mark, remove the
coolant reservoir cap. WARNING!
Remove only the coolant reser-
voir cap. Never attempt to re-
move the ra diator cap when the
en gine is hot.
[EWA15162]
4. Add coolant to the maximum level
mark. NOTICE: If coolant is not
availab le, use distille d water or
soft tap water instead . Do not
use har d water or salt water
since it is harmful to the en gine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possi ble, other-
wise the coolin g system will not
b e protecte d a gainst frost an d
corrosion. If water has been
a dd ed to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possi ble, otherwise the
effectiveness of the coolant will
b e red uced.
[ECA10473]
5. Install the coolant reservoir cap.
EAU33032Chan gin g the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Recommen ded coolant:
YAMALUBE coolant
Coolant quantity: Coolant reservoir (max level mark):0.26 L (0.27 US qt, 0.23 Imp.qt)
Radiator (including all routes): 1.83 L (1.93 US qt, 1.61 Imp.qt)
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
2
13
1. Coolant reservoir cap
1
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Periodic maintenance an d a djustment
6-17
6 Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the ra diator cap when the en gine is
hot.
[EWA10382] EAU36765
Air filter element
The air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
UBP8E1E0.book Page 17 Friday, September 14, 2018 11:35 AM