EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit .................... 4-10
Light switch ........................................ 4-20
Interior light switch (for equipped models) ............................................. 4-20
On–Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-21
Accelerator pedal ............................... 4-22 Brake pedal ........................................ 4-22
Parking brake lever ............................ 4-23
YCC-S system.................................... 4-23
Drive select lever and shift paddles ... 4-24
Fuel tank cap...................................... 4-25
Doors .................................................. 4-25
Seats .................................................. 4-26
Adjusting the driver seat position....... 4-27
Adjusting the steering wheel
position ............................................. 4-28
Rearview mirror (for equipped
models) ............................................. 4-29
Seat belts ........................................... 4-29
Glove compartment ........................... 4-30
Storage compartments ...................... 4-30
Cup holders ........................................ 4-32
Cargo bed .......................................... 4-33
Flag pole bracket ............................... 4-34
Front shock absorbers ....................... 4-34
Rear shock absorbers ........................ 4-44
Auxiliary DC jack ................................ 4-55UB0F7AE0.book Page 1 Monday, November 6, 2017 2:30 PM
Axle boots .......................................... 8-36
Checking the spark plugs .................. 8-37
Air filter maintenance.......................... 8-38
Cleaning the air filter case check hoses ................................................ 8-42
Cleaning the spark arrester ................ 8-43
Valve clearance .................................. 8-45
Brakes ................................................ 8-45
Checking the front and rear brake pads.................................................. 8-45
Checking the parking brake pads ...... 8-46
Checking the brake and YCC-S
clutch fluid levels .............................. 8-46
Brake and YCC-S clutch fluid
replacement...................................... 8-48
YCC-S clutch ..................................... 8-48
Checking the brake pedal .................. 8-49
Checking the accelerator pedal ......... 8-49
Parking brake lever free play adjustment........................................ 8-50
Brake light switch ............................... 8-51
Cable inspection and lubrication........ 8-51
Pedal lubrication................................. 8-52 Checking the stabilizer bushes...........8-52
Upper and lower arm pivot
lubrication (left and right) ..................8-53
Rear knuckle upper and lower pivot lubrication (left and right) ..................8-54
Drive shaft universal joint lubrication .........................................8-54
Steering shaft lubrication....................8-54
Wheel removal ....................................8-55
Checking and tightening the bead lock (YXZ10YESJ) .............................8-55
Tire replacement .................................8-56
Wheel installation................................8-57
Battery ................................................8-57
Jump-starting .....................................8-61
Fuse replacement ...............................8-63
Headlights...........................................8-65
Headlight beam adjustment ...............8-65
Tail/brake light ....................................8-66
Interior lights (for equipped models) ...8-66
Troubleshooting ..................................8-66
Troubleshooting charts .......................8-68
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1-10
1
YAMAHA2MB-F1568-00
WARNING
DRIVERDRIVERUNDERUNDER1616DRIVER
UNDER16
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Owner’s Manual
Read Tips Guide for the Recreational Off-Highway Vehicle Driver Follow All Instruction and Warnings
Be Prepared
Drive Responsibly
If you think or feel the vehicle may tip or roll,
reduce your risk to injury: Pay Attention and Plan Ahead
Do not allow careless or reckless driving.
Do your part to prevent injuries: Req
uire Proper Use of Your Vehicle
Rollovers have caused
severe injuries and death,
even on flat, open areas.
Stay completely inside the vehicle.
Passenger must be able to reach the handhold while
keeping feet flat on floor and sitting upright with
back against seat.
Driver must be able to comfortably reach all controls
while sitting upright with back against seat.
Wear an approved helmet, eye protection and protective gear.
Fasten seat belts.
Do not allow anyone to ride in the cargo bed.
Avoid side hilling (riding across slopes).
Plan for hills, rough terrain, ruts, and other changes
in traction and terrain. Avoid paved surfaces.
Avoid hard acceleration when turning, even from a stop.
Slow down before entering a turn.
Avoid abrupt maneuvers, sideways sliding, skidding,
or fishtailing, and never do donuts.
Avoid loss of control and rollovers: Do not put any part of your body outside of
the vehicle for any reason.
Keep a firm grip on the steering wheel
or handhold and brace yourself.
Do not exceed seating capacity: 1 passenger.
Do not allow operation on public roads
(unless designated for off-highway vehicle access)
— collisions with cars and trucks can occur.
Do not let people drive or ride
after using alcohol or drugs.
Make sure operators are 16 or older
with valid driver’s license.
1XD-F8446-00
Be Prepared
Adjust, lock and never remove handhold.
Always use handhold, Never hold cage.
Always wear seatbelt and helmet.
1XD-F8446-10
Toujours prévoir l’imprévu.
Régler et verrouiller la poignée de maintien; ne jamais la retirer.
Toujours agripper la poignée de maintien, non l’arceau de protection.
Toujours porter la ceinture de sécurité et un casque approprié.18
19
20
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1-18
1
YAMAHA2MB-F1568-00
WARNING
DRIVERDRIVERUNDERUNDER1616DRIVER
UNDER16
Improper Use of Off-High way Vehicle Can Cau se Severe Inju ry or Death
Read Ow ner’s Man ual
Read Tips Gu ide for the Recreational Off-Highw ay Vehicle Driv er
Follo w All Instr uction and Warnings
Be Prepared
Driv
e Responsib ly If you
think or feel the v ehicle may tip or roll,
redu ce you r risk to inju ry:
Pay Attention and Plan Ahead
Do not allo w careless or reckless driv ing.
Do you
r part to pre vent inju ries:
Requ
ire Proper Use of Yo ur Vehicle
Rollo vers ha ve caused
se vere injuries and death,
e ven on flat, open areas.
Stay completely inside the
vehicle.
Passenger m
ust b e ab le to reach the handhold while
keeping feet flat on floor and sitting upright with
b ac
k against seat.
Dr
iv
er m ust b e ab le to comfortab ly reach all controls
w hile sitting u pright with back against seat.
W
ear an appro ved helmet, eye protection and protecti ve gear.
Fasten seat b
elts.
Do not allo w anyone to ride in the cargo b ed.
A
void side hilling (riding across slopes).
Plan for hills, rou
gh terrain, ruts, and other changes
in traction and terrain. A void pa ved su rfaces.
A
void hard acceleration w hen turning, e ven from a stop.
Slo
w do wn b efore entering a tu rn.
A
void ab ru pt maneuv ers, sideways sliding, skidding,
or fishtailing, and ne ver do don uts.
A
void loss of control and rollo vers: Do not p
ut an y part of you
r
body ou tside of
the v ehicle for any reason.
Keep a firm grip on the steering w
heel
or handhold and b race yourself.
Do not exceed seating capacity: 1 passenger.
Do not allo
w operation on pub lic roads
( u nless designated for off-highw ay vehicle access)
— collisions w ith cars and trucks can occu r.
Do not let people dri
ve or ride
after u sing alcohol or dr ugs.
Make su
re operators are 16 or older
w ith v alid driv er’s license.
1XD-F8446-00
Be Prepared
Adju
st, lock and ne ver remo ve handhold.
Alw ays u se handhold, N ever hold cage.
Alw ays w ear seatb elt and helmet.
Head to Toe
Safety Checklist
YAMAHA 1XD-F1558-00HeadHelmet and eye protection.BodySeatbelt and protectiv
e clothing.HandsInside v
ehicle and holding the
handhold or steering wheel.FeetOn floor or footrests,
ready to brace, and door closed.
9
10
11
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4
EBU31268Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift timing indicator light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Half clutch indicator light “ ”
10.Launch system indicator light “ ”
11.YCC-S system warning light “ ”
12.Coolant temperature warning light “ ”
13.Drivetrain icon “ / ”
1
2
3
4
5
6
7
8
9
10111213
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
12
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4-3
4
EBU34910Parking brake indicator light “(P)”
This indicator light comes on when the park-
ing brake is applied.EBU36450High beam indicator light “ ”
This indicator light comes on when the high
beam of the headlight is switched on.EBU35851Differential gear lock indicator light “DIFF
LOCK”
This indicator light comes on when the front
differential gear is locked.TIPWhen the On–Command drive knob is set to
“DIFF LOCK”, the indicator light will flash until
the differential is locked. Turn the steering
wheel back and forth or drive slowly to help
the differential gear lock to engage.
EBU34921Drivetrain icon “ / ”
The drivetrain icon indicates what type of
drive mode is currently selected. When 2WD
is selected, the icon will turn off. When 4WD
is selected, “ ” is displayed. And when 4WD
with differential lock is selected “ ” is dis-
played.TIP See pages 4-21 and 6-10 for more informa-
tion on selecting the drive mode.
Due to the synchronizing mechanism in the
differential gear case, the drivetrain icon
may not come on until the vehicle starts
moving.
When the On-Command drive knob is set
to “DIFF LOCK” or “4WD”, the drivetrain
icon and the differential gear lock indicator
light will flash until the differential gear is
completely locked or unlocked. If the icon
and the indicator light continue to flash, the
differential is not completely locked or un-
locked. In this case, start moving slowly
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4-4
4
and/or turn the steering wheel back and
forth to help the differential to lock or un-
lock. EBU34931Shift timing indicator light
This indicator light can be set to come on and
go off at the desired engine speeds and is
u s ed t o i n fo rm t h e dr iv er wh e n it i s ti m e t o u p -
shift.
The electrical circuit of the indicator light can
be checked by turning the key to “ ” (on). If
the indicator light does not come on initially
when the key is turned to “ ” (on), or if the
indicator light remains on, have a Yamaha
dealer check the electrical circuit.TIPSee page 4-16 for a detailed explanation of
this indicator light and how to set it.
EBU35283Coolant temperature warning light “ ”
This warning light comes on when the coolant
temperature, and therefore the engine, is out-
side its normal operating temperature range.
The warning light comes on in blue to inform
the driver that the vehicle should be warmed
up. After the engine is started, warm it up until
the warning light goes off.
The vehicle can be operated normally when
the warning light is off.
The warning light comes on in red when the
engine is overheating. If the red light comes
on, stop the vehicle as soon as it is safe to do
so and allow the engine to idle for about 10
minutes. If the warning light does not go off,
stop the engine and allow it to cool. (See page
8-69.)TIPIf you continue to drive the vehicle while the
engine is overheating, a buzzer will sound.
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4
EBU36534Multi-function meter unitThe multi-function meter unit is equipped with
the following:
speedometer
tachometer
odometer
two tripmeters
clock
hour meter
voltage display
coolant temperature display
fuel gauge
transmission gear display
shift light control mode
error code display1. Tachometer
2. Transmission gear display
3. Shift timing indicator light
4. Speedometer
5. “SELECT” button
6. “MODE” button
7. “RESET” button
8. Clock/Hour meter/Voltage display/Coolant temperature
display
9. Fuel gauge
10.Odometer/Tripmeter A/Tripmeter B
123456
10 9 87
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