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8-6
8
EBU35801General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi-
tions)
* Secondary air fil-
ter (paper)
• Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi-
tions)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
• Change. √√√√
6 Final gear oil • Check oil level.
√√√√√
• Change. √√
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8-7
8
7Differential gear
oil • Check oil level.
√√√√√
•Change. √√
8 *YCC-S clutch • Check operation and for fluid leakage.
• Correct if necessary. √√√√√
9 *Brake system • Check operation, brake pad wear, and for
fluid leakage.
• Correct if necessary, replace pads if worn to the limit. √√√√√
10 *Parking brake • Check operation and free play/brake pad
wear.
• Correct if necessary. Replace pads if worn to the limit. √√√√√
11 *Brake fluid and
internals • Change the brake fluid.
• Replace internal components of master cyl-
inder and calipers. Every 2 years
12 *Brake hoses • Replace. Every 4 years
13 *Accelerator pedal • Check operation and free play. √√√√√
NO. ITEM
ROUTINE INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UB0F7AE0.book Page 7 Monday, November 6, 2017 2:30 PM
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8-16
8
Place the passenger seat belt in the original
position. 3. Install the passenger seat cushion.
4. Install the top cover by installing the bolts
and quick fastener screw.
5. Install panel A and the hood.
Panel C
To remove the panelRemove the quick fastener screws, and then
pull the panel off as shown. To install the panel
Place the panel in the original position, and
then install the quic
k fastener screws.EBU35438Engine oil and oil filterCheck the engine oil level before each opera-
tion. In addition, change the oil and the oil fil-
ter cartridge at the intervals specified in the
periodic maintenance chart.
1. Panel C
2. Quick fastener screw
1
2
2
2
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8-17
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NOTICEECB03020Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
Make sure that no foreign material en-
ters the oil tank. To check the engine oil level
1. Park the vehicle on a level surface.
2. Remove panel C. (See page 8-11.) 3. Start the engine and warm it up to a nor-
mal operating temperature (the engine oil
temperature should reach 60 °C [140 °F]),
then let the engine idle for a minimum of
ten seconds before turning the engine off.
TIPIf the engine is cold, take the vehicle for a
short drive or let it idle for approximately ten
minutes before checking the engine oil level. 4. Remove the engine oil tank filler cap and
wipe the dipstick with a clean rag.
Recommended engine oil:YA M A L U B ESAE 5W-30, 10W-30, 10W-40, 15W-40,
20W-40 or 20W-50
Oil quantity: Oil change only:2.50 L (2.64 US qt, 2.20 Imp.qt)
Oil change and filter replacement: 2.70 L (2.85 US qt, 2.38 Imp.qt)
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8-18
8
5. Insert the dipstick back into the oil tank(without screwing it in), and then remove
it again to check the oil level.
6. If the oil level is below the tip of the dip- stick, add oil.TIPAdd oil a little at a time so as not to overfill be-
yond the maximum level mark.
7. Check the O-ring for damage, and re-place it if necessary.
8. Install the engine oil tank filler cap.
9. Install the panel.
To change the engine oil 1. Park the vehicle on a level surface.
2. Remove panel C. (See page 8-11.)
3. Remove the engine oil tank cover by re- moving the bolts.
4. Start the engine, warm it up for several minutes, and then turn it off.
1. Engine oil tank filler cap
2. O-ring
3. Engine oil dipstick
4. Maximum level mark
5. Tip of the engine oil dipstick
1
4
5
32
1. Engine oil tank cover
2. Bolt
1
2
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8-21
8
13. Install and tighten the engine oil tank fillercap and the cylinder head cap.
14. Start the engine, warm it up for several minutes, and then turn it off.
15. Remove the engine oil tank filler cap, and then add sufficient oil of the recommend-
ed type to raise it to the maximum level
mark on the dipstick.
TIPBe sure to wipe off spilled oil on any parts af-
ter the engine and exhaust system have
cooled down. 16. Install and tighten the engine oil tank fillercap.
17. Start the engine and let it idle for several minutes. During this time, check for oil
leakage. If any oil leaks are found, stop
the engine and check for the cause.
18. Stop the engine, wait at least ten minutes, and then check the oil level one last time.
19. Install the engine oil tank cover by install- ing the bolts.
20. Install the panel.
To change the engine oil and oil filter
1. Park the vehicle on a level surface.
2. Loosen the left and right side panels by removing the bolt as shown.
1. Engine oil tank filler cap
2. O-ring
3. Cylinder head cap
3
2
1
2
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8-23
8
5. Follow steps 2–9 of the “To change theengine oil” section for the oil draining pro-
cedure.
6. Remove the oil filter cartridge with an oil filter wrench. Make sure the O-ring is re-
moved together with the oil filter car-
tridge. If the O-ring remains attached to
the crankcase, oil leakage may occur.
TIPAn oil filter wrench is available from a Yamaha
dealer. 7. Apply a light coat of clean engine oil to
the O-ring of the new oil filter cartridge.TIPMake sure that the O-ring is properly seated.
1. Center bottom panel
2. Bolt
2
2
2
2
2
1
1. Oil filter cartridge
2. Oil filter wrench
2
1
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8-24
8
8. Install the new oil filter cartridge, and thentighten to the specified torque. 9. Follow steps 10–20 of the “To change the
engine oil” section for the oil filling proce-
dure.
10. Slide the front portion of the center bot- tom panel into place as shown, and then
hook the left and right sides of the center
bottom panel into place.1. O-ringTightening torque:Oil filter cartridge:17 N·m (1.7 kgf·m, 13 lb·ft)
1
1. Torque wrench
1
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