Parking brake ..................................... 8-42
Brake light switch adjustment ............ 8-42
Cable inspection and lubrication........ 8-43
Brake pedal and accelerator pedal lubrication ......................................... 8-43
Checking the stabilizer bushes .......... 8-44
Rear knuckle upper and lower pivot lubrication (left and right) .................. 8-45
Steering shaft lubrication ................... 8-45
Wheel removal.................................... 8-45
Tire replacement ................................ 8-46
Wheel installation ............................... 8-47
Battery ................................................ 8-47
Jump-starting ..................................... 8-51
Fuse replacement............................... 8-52
Replacing a headlight bulb................. 8-54
Headlight beam adjustment ............... 8-56
Tail/brake light bulb replacement ....... 8-57
Troubleshooting ................................. 8-57
Troubleshooting charts ...................... 8-59
CLEANING AND STORAGE .................... 9-1 Cleaning ............................................... 9-1 Storage .................................................9-2
SPECIFICATIONS..................................10-1
CONSUMER INFORMATION ................11-1 Identification number records.............11-1
INDEX ....................................................12-1
UB3D7AE0.book Page 3 Tuesday, November 7, 2017 9:38 AM
3-2
3
EBU31190Right view
10
9
4
118
3
4
5,6
1
7
2
1. Spark arrester
2. Passenger seat belt
3. Engine oil dipstick
4. Storage compartment
5. Battery
6. Fuses
7. Headlight
8. Coolant reservoir
9. Passenger seat
10.Fuel tank cap
11.Oil filter cartridgeUB3D7AE0.book Page 2 Tuesday, November 7, 2017 9:38 AM
4-34
4
NOTICEECB02250Do not use accessories requiring more
than the stated maximum capacity. Do-
ing so may overload the circuit and cau-
se the fuse to blow.
If accessories are used without the en-
gine running, the battery may discharge.
Do not use an automotive cigarette light-
er or other accessories with a plug that
gets hot, because the jack can be dam-
aged. UB3D7AE0.book Page 34 Tuesday, November 7, 2017 9:38 AM
8-52
8
5. Start the engine. (See page 6-2.)
6. After the engine starts, disconnect thenegative lead of the jumper cable from
the frame and charged battery, and then
disconnect the positive lead of the jump-
er cable from the charged battery and the
battery in the vehicle.
7. Install the hood.
EBU32663Fuse replacementThe fuses are located under the hood. If an
electrical problem is suspected, check the
fuses and replace if necessary.
General layout
1. Jumper cable negative lead
1
1. Fuse box
2. Main fuse
3. EPS fuse
4. Fuel injection system fuse
5. Fuel injection system spare fuse
1 3
2
4
5
UB3D7AE0.book Page 52 Tuesday, November 7, 2017 9:38 AM
8-53
8
Fuse boxNOTICEECB00641To prevent accidental short-circuiting,
turn off the main switch when checking or
replacing a fuse.
1. Turn off all electrical systems. (See page4-1.)
2. Remove the hood. (See page 8-10.)
3. Remove the blown fuse, and then install a new fuse of the specified amperage.
WARNING! Always use a fuse of the
specified amperage. Never use any
material in place of the proper fuse.
Using an improper fuse can cause
damage to the electrical system and
may lead to a fire.
[EWB03440]
1. Backup fuse “BACK UP” (for clock)
2. Ignition fuse “IGNITION”
3. Four-wheel-drive motor fuse “DIFF”
4. Auxiliary DC jack fuse “TERMINAL”
5. Signaling system fuse “SIGNAL”
6. Headlight fuse “HEAD”
7. Spare fuse
8. Radiator fan motor fuse “FAN”
1
2
3
4
5
6
8
7
7
UB3D7AE0.book Page 53 Tuesday, November 7, 2017 9:38 AM
8-54
8
4. Turn on the main switch, start the engine,and turn on the electr ical circuit in ques-
tion to check if the device operates. If the fuse blows again immediately, have a
Yamaha dealer check the electrical sys-
tem.
5. Install the hood.
EBU32671Replacing a headlight bulbIf a headlight bulb burns out, replace it as fol-
lows. 1. Remove the cover at the rear of the head-
light by pulling it off.
2. Remove the headlight bulb cover by pull- ing it off.
Specified fuses:Main fuse:40.0 A
Fuel injection system fuse: 10.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Signaling system fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Radiator fan motor fuse: 25.0 A
Backup fuse: 10.0 A
EPS fuse: 40.0 A
1. Cover at the rear of the headlight
1
UB3D7AE0.book Page 54 Tuesday, November 7, 2017 9:38 AM
10-5
10
EPS warning light:LED
Helmet/Seat belt indicator light: 14 V, 0.85 W × 2Fuses:Main fuse:
40.0 A
Fuel injection system fuse: 10.0 A
EPS fuse:
40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 25.0 A
EBU33221For Europe only
The figures quoted are emission levels and
are not necessarily safe working levels. Whilst
there is a correlation between the emission
and exposure levels, this cannot be used reli-
ably to determine whether or not further pre-
cautions are required. Factors that influence
the actual level of exposure of work-force in-
clude the characteristics of the work room,
the other sources of noise, etc. i.e. the num-
ber of machines and other adjacent process-
es, and the length of time for which an
operator is exposed to the noise. Also the
permissible exposure level can vary from
country. This information, however, will en-
able the user of the machine to make a better
evaluation of the hazard and risk.
UB3D7AE0.book Page 5 Tuesday, November 7, 2017 9:38 AM
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter check hoses .................................................... 8-36
Air filter element, cleaning ............................................ 8-32
Auxiliary DC jack .......................................................... 4-33
Axle boots .................................................................... 8-29BBasic guide for safe use ................................................. 7-1
Battery, Periodic maintenance ..................................... 8-47
Brake fluid level, checking ........................................... 8-40
Brake fluid, replacing ...................................................8-41
Brake light switch, adjusting ........................................ 8-42
Brake pedal .................................................................. 4-13
Brake pedal and accelerator pedal, lubrication ........... 8-43
Brake pedal, checking ................................................. 8-42
Brakes, Periodic maintenance ..................................... 8-39
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-43
Cargo bed .................................................................... 4-20
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance .................................... 8-25
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................. 4-4
Cup holders .................................................................. 4-20DDifferential gear lock indicator light ............................... 4-3Differential gear oil, Periodic maintenance .................. 8-22
Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-14
Driver seat position ...................................................... 4-16
Drive select lever .......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3
Drivetrain icon ................................................................ 4-3
EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic
maintenance .............................................................. 8-14
Engine oil, Pre-operation check ..................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light ........................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-20
Final gear, Pre-operation check ..................................... 5-6
Fittings and fasteners, Pre-operation check .................. 5-7
Four–wheel drive knob (On–Command 4WD) .............. 4-11
Front and rear brake pads, checking ........................... 8-39
Fuel, Pre-operation check .............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................. 8-52GGlove compartment ..................................................... 4-18HHeadlight beam, adjusting ........................................... 8-56
Headlight bulb, replacing ............................................. 8-54
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
UB3D7AE0.book Page 1 Tuesday, November 7, 2017 9:38 AM