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Rear Jacking Location
When changing a rear wheel, assemble the jack driver to
the jack and connect the jack driver to the extension tubes.
Place the jack under the axle between the spring and the
shock absorber with the extension tubes extending to the
rear.
Connect the extension tubes and lug wrench.CAUTION!
Before raising the wheel off the ground, make sure that
the jack will not damage surrounding truck parts and
adjust the jack position as required.
NOTE: If the bottle jack will not lower by turning the dial
(thumbwheel) by hand, it may be necessary to use the jack
driver in order to lower the jack.
4. By rotating the lug wrench clockwise, raise the vehicle until the wheel just clears the surface.
WARNING!
Raising the vehicle higher than necessary can make the
vehicle less stable. It could slip off the jack and hurt
someone near it. Raise the vehicle only enough to
remove the tire.
Rear Jacking Location
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5. Remove the lug nuts and pull the wheel off. On singlerear-wheel (SRW) trucks, install the spare wheel and lug
nuts with the cone shaped end of the wheel nuts toward
the wheel. On 3500 dual rear-wheel models (DRW)
trucks, if the outer tire is being replaced then leave the
inner wheel on the vehicle. If the inner wheel is being
replaced remove the outer wheel and replace the inner
wheel. The wheel nuts are a two-piece assembly with a
flat face. Lightly tighten the lug nuts. To avoid the risk of
forcing the vehicle off the jack, do not fully tighten the
lug nuts until the vehicle has been lowered.
6. Finish tightening the lug nuts. Push down on the lugwrench while at the end of the handle for increased
leverage. Tighten the lug nuts in a star pattern until each
nut has been tightened twice. For the correct lug nut
torque refer to “Torque Specifications” in “Technical
Specifications”. If in doubt about the correct tightness,
have them checked with a torque wrench by an autho-
rized dealer or service station.
Rear Inner Wheel Proper Placement
(Dual Rear Wheel Equipped)
Dual Rear Wheel Jack Placement
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WARNING!
A loose tire or jack thrown forward in a collision or
hard stop, could endanger the occupants of the vehicle.
Always stow the jack parts and the spare tire in the
places provided.
7. Install the wheel center cap and remove the wheel blocks. Do not install chrome or aluminum wheel center
caps on the spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. Stow the replaced tire, jack, and tools as previously described.
NOTE: The bottle jack will not lower by turning the dial
(thumbwheel) by hand, it may be necessary to use the jack
driver in order to lower the jack.
9. Adjust the tire pressure when possible.
NOTE: Do not oil wheel studs. For chrome wheels, do not
substitute with chrome plated lug nuts.
To Stow The Flat Or Spare
NOTE: Have the flat tire repaired or replaced immedi-
ately.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could endanger the occupants of the vehicle.
Always stow the jack parts and the spare tire in the
places provided. Have the deflated (flat) tire repaired
or replaced immediately.
1. Turn the wheel so that the valve stem is facing the ground and toward the rear of the vehicle for conve-
nience in checking the spare tire inflation. Slide the
wheel retainer through the center of the wheel.
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2. Lift the spare tire with one hand to give clearance to tiltthe retainer at the end of the cable and position it
properly across the wheel opening. 3. Attach the lug wrench to the extension tubes with the
curved angle facing away from the vehicle. Insert the
extensions through the access hole between the lower
tailgate and the top of the bumper and into the winch
mechanism tube.
Reinstalling The RetainerPushing The Retainer Through The Center Of The Wheel
And Positioning It
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4. Rotate the lug wrench handle clockwise until the wheelis drawn into place against the underside of the vehicle.
Continue to rotate until you feel the winch mechanism
slip, or click three or four times. It cannot be overtight-
ened. Push against the tire several times to ensure it is
firmly in place. NOTE:
The winch mechanism is designed for use with the
jack extension tube only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
Reinstalling The Jack And Tools (2500 And 3500
Series)
1. Tighten the jack all the way down by turning the jack turn-screw counterclockwise until the jack is snug.
2. Position the jack and tools into bracket assembly. Make sure the lug wrench is under the jack near the jack
Lug Wrench And Extension Tubes Assembled And In
PositionRotating The Lug Wrench Handle
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turn-screw. Snap tools into bracket assembly clips. In-
stall the jack into bracket assembly and turn the jack-
turn-screw clockwise until jack is snug into bracket
assembly.
3. Place the jack and tool bracket assembly in the storage position holding the jack by the jack turn-screw, slip the
jack and tools under the seat so that the bottom slot
engages into the fastener on the floor. NOTE:
Ensure that the jack and tool bracket assembly
slides into the front hold down location.
Jack And Tools Bracket Assembly
Jack Hold Down Fastener
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4. Turn the wing bolt clockwise to secure to the floor pan.Reinstall the plastic cover.
Hub Caps/Wheel Covers — If Equipped
The hub caps must be removed before raising the vehicle
off the ground.
CAUTION!
Use extreme caution when removing the front and rear
center caps. Damage can occur to the center cap and/or
(Continued)
CAUTION! (Continued)
the wheel if screwdriver type tools are used. A pulling
motion, not a pry off motion, is recommended to
remove the caps.
For single rear wheel (SRW) models, use the flat blade on
the end of the lug wrench to pull the hub cap off. Insert the
blade end into the pull off notch and carefully pull the hub
cap off with a back and forth motion.
On 3500 models with dual rear wheels (DRW), you must
first remove the hub caps. The jack handle driver has a
hook at one end that will fit in the pull off notch of the rear
hub caps. Position the hook and pull straight out on the
ratchet firmly. The hub cap should pop off. The wheel skins
can now be removed. For the front hub cap, use the flat
blade on the end of the lug wrench to pull the caps off. The
wheel skin can now be removed.
CAUTION!
• Use a pulling motion to remove the hub cap. Do not
use a twisting motion when removing the hub cap,
damage to the hub cap; finish may occur.
(Continued)
Wing Bolt/Jack And Tools (2500/3500 Series)
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CAUTION!(Continued)
•The rear hub caps on the dual rear wheel has two
pull off notches. Make sure that the hook of the jack
handle driver is located squarely in the cap notch
before attempting to pull off.
You must use the flat end of the lug wrench to pull off the
wheel skins. Locate the hub cap pull notches (2 notches on
each cap). Insert the flat tip completely and using a back
and forth motion, loosen the wheel skin. Repeat this
procedure around the tire until the skin pops off.
Replace the wheel skins first using a rubber mallet. When
replacing the hub caps, tilt the cap retainer over the lug nut
bolt circle and strike the high side down with a rubber
mallet. Be sure that the hub caps and wheel skins are firmly
seated around the wheel.
JUMP STARTING
If your vehicle has a discharged battery, it can be jump
started using a set of jumper cables and a battery in another
vehicle, or by using a portable battery booster pack. Jump
starting can be dangerous if done improperly, so please
follow the procedures in this section carefully.
WARNING!
Do not attempt jump starting if the battery is frozen. It
could rupture or explode and cause personal injury.
CAUTION!
Do not use a portable battery booster pack or any other
booster source with a system voltage greater than
12 Volts or damage to the battery, starter motor, alter-
nator or electrical system may occur.
NOTE: When using a portable battery booster pack, follow
the manufacturer’s operating instructions and precautions.
Preparations For Jump Start
The battery in your vehicle is located in the front of the
engine compartment, behind the left headlight assembly.
NOTE: The positive battery post may be covered with a
protective cap if equipped. Lift up on the cap to gain access
to the positive battery post. Do not jump off fuses. Only
jump directly off positive post which has a positive (+)
symbol on or around the post.
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