2018 Ram 2500 Owner's Manual

1. Inspect the winch, winch mount, and wire rope fordamage. Do not use the winch if the mount is loose or
rope shows excessive wear or damage.
2. Put on gloves. 3. Disengage the clutch to allow free spooling of the winch
drum, rotate the clutch lever on the winch to disengage.
Freespooling conserves battery power.
Winch RopeFree Spool
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4. Free the winch hook and attach the hook strap. Free thewinch hook from its anchor point. Attach the hook strap
to the hook (if not attached). 5. Pull the wire to the anchor point. Pull out enough wire
rope to reach your anchor point. Be sure to keep a
certain amount of tension on the wire as it can become
twisted and over-wrapped when slackened, leading to
wire rope damage. To prevent losing the end, hold the
hook strap while you work.
Hook Strap
Pulling Wire Rope
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6. Secure to the anchor point. Once you have establishedyour anchor point, secure the tree-trunk protector or
choker-chain around the object.
CAUTION!
Always be certain the anchor you select will withstand
the load. NOTE: How to choose an anchor point:
A secure anchor
is critical to winching operations. An anchor must be
strong enough to hold while winching. Natural anchors
include trees, stumps and rocks. Hook the cable as low as
possible. If no natural anchors are available when recover-
ing another vehicle, your vehicle becomes the anchor point.
In this case, be sure to put the transmission in NEUTRAL,
apply the hand brake and block its wheels to prevent your
vehicle from moving. Ideally, you’ll want an anchor point
that will enable you to pull straight in the direction the
vehicle will move. This allows the wire rope to wind tightly
and evenly onto the spooling drum. An anchor point as far
away as possible will provide the winch with its greatest
pulling power.
Tree Trunk Protector
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7. Attach the Clevis/D-shackle and Tree Trunk Protector.Attach the shackle to the two ends of the strap or chain
and through the hook loop, being careful not to over
tighten (tighten and back-off 1/2 turn).
8. Lock the clutch. Lock the winch drum by rotating the clutch lever on the winch to engage.
NOTE: Always ensure the clutch is fully engaged or
disengaged.
9. Connect the remote control to the winch control box, located behind the front bumper. Be careful not to let the
remote control cord dangle in front of the winch. If you choose to control the winch from inside your vehicle,
always pass the remote through a window to avoid
pinching the cord in the door. Always disconnect the
remote control when not in use.
10. Put wire rope under tension. Using the remote control switch, slowly wind the wire rope until no slack
remains. Once the wire rope is under tension, stand
well clear of it and never step over it.
Clevis/D-ShacklesWinch Box Remote Control Connector
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11. Check your anchor. Make sure all connections aresecured and free of debris before continuing with the
winching procedure. 12. Check wire rope. The wire rope should be neatly
wound around the spooling drum. Improper winding
can cause damage to the wire rope.
Pulling Wire Rope Under Tension
Wire Neatly Wound Around The Spooling Drum
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In certain situations you may decide to throw a heavy
blanket or similar object over the wire rope. A heavy
blanket can absorb energy should the wire rope break.
Place it on the wire rope midway between the winch and
the anchor point. Do this before the wire rope is put under
tension. Do not approach or move the blanket once tension
is applied. Do not allow it to get pulled into the fairlead. If
it is necessary to move or remove the blanket, slack the
tension on the wire rope first.13.
Establish no people zones:Make your intentions
clear. Be sure that everyone in the immediate vicinity
surrounding the winching operation is completely
aware of your intentions before you pull. Declare
where the spectators should not stand - never behind
or in front of the vehicle and never near the wire rope
or snatch block. Your situation may have other no
people zones.
No People Zones
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14. Begin winching. With the winching vehicles engine onand light tension already on the wire rope, begin
winching slowly and steadily. Be sure that the wire
rope is winding evenly and tightly around the spooling
drum. For additional assistance, the winched vehicle
can be slowly driven while being pulled by the winch.
Continue pulling until the vehicle is on stable ground.
If you are able to drive the vehicle, the winching
operation is complete. NOTE:
•Avoid overheating the winch motor. For extended
winching, stop at reasonable intervals to allow the
winch motor to cool down.
• What to look for under load:
The wire rope must
always spool onto the drum as indicated by the drum
rotation decal on the winch. As you power-in, make sure
the wire rope winds evenly and tightly on the drum. This
prevents the outer wire wraps from drawing into the
inner wraps, binding and damaging the wire rope. Avoid
shock loads by using the control switch intermittently to
take up wire rope slack. Shock loads can momentarily far
exceed the winch and wire rope ratings. During side pulls
the wire rope tends to stack up at one end of the drum.
This stack can become large enough to cause serious
damage to the winch. So, line up pulls as straight ahead
as possible and stop winching if the wire rope comes close
to the tie rods or mounting plate. To fix an uneven stack,
spool out that section of the rope and reposition it to the
opposite end of the drum, which will free up space for
continued winching.
15. Secure vehicle. Once recovery of the vehicle is com-
plete, be sure to secure the vehicle’s brakes and shift
the transmission to PARK. Release tension in the wire
rope.Using The Remote Control
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16. Disconnect the wire rope, and disconnect from theanchor.
17. Rewind the wire rope. The person handling the wire rope should walk the rope in and not let it slide
through the hand, control the winch at all times.
WARNING!
To prevent serious injury, NEVER put your fingers
inside the hook area as you are powering-in. NOTE: How to spool under no load:
Arrange the remote
control lead so it cannot be caught in the winch. Arrange
the wire rope so it will not kink or tangle when spooled. Be
sure any wire rope already on the spooling drum is wound
tightly and evenly layered. Tighten and straighten the layer
if necessary. Keep the wire rope under light tension and
spool the wire rope back and onto the winch drum in even
layers. Stop frequently to tighten and straighten the layers
as necessary. Repeat this process until the winch hook is the
same distance as the full length of the remote control from
the winch. Pinch the hook between your thumb and
forefinger and attach the hook strap. Hold the hook strap
between the thumb and forefinger to keep tension on the
wire rope. Walk the wire rope towards the fairlead, care-
fully spooling in the remaining wire rope. By pulsing the
remote control switch.
18. Store the hook on the most outboard loop of the tow hook.
Rewinding The Wire Rope
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